Patents Assigned to Akebono
  • Patent number: 10012280
    Abstract: A friction material as a lining for a drum brake includes polytetrafluoroethylene and an acrylic rubber-modified phenol resin. In the friction material, the polytetrafluoroethylene is preferably included in an amount of 0.1% by mass to 5% by mass, and the acrylic rubber-modified phenol resin is preferably included in an amount of 1% by mass to 15% by mass.
    Type: Grant
    Filed: May 12, 2015
    Date of Patent: July 3, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Yuki Sato, Mikiya Haruta
  • Patent number: 9989115
    Abstract: A brake system including a piston brake system and an integral parking brake system. The brake system includes a brake piston having a piston bore, and a brake pad. The parking brake system includes a rotary to linear stage mechanism located at least partially within the piston bore. During a brake apply, the brake piston and the brake pad are moved against a brake rotor to create a clamp force. During a parking brake apply, the rotary to linear stage mechanism transfers torque into a linear force to move the same brake piston and the same brake pad against the brake rotor to create a clamp force.
    Type: Grant
    Filed: August 26, 2016
    Date of Patent: June 5, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Michio Suzuki, Aurelian Bahmata
  • Patent number: 9989114
    Abstract: A brake assembly including a first brake piston; a second brake piston; and a parking brake assembly. The parking brake assembly includes a power transfer mechanism and a motor providing power to the power transfer mechanism. During a parking brake apply, the power transfer mechanism provides the power to both the first brake piston and the second brake piston so that both the first brake piston and the second brake piston are moved until a resistance of the second brake piston becomes higher than a resistance of the first brake piston. The power transfer mechanism then transfers the power from the second brake piston to the first brake piston so that the second brake piston ceases to move and additional power is supplied to the first brake piston.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: June 5, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventor: Galus Chelaidite
  • Patent number: 9989112
    Abstract: A caliper housing having a) an inboard side; b) an outboard side distanced from the inboard side so that a rotor gap is formed between the inboard side and the outboard side; c) a bridge structure which extends from both the inboard side and the outboard side over the rotor gap and connects the inboard side with the outboard side; d) a damper bore passing through the caliper housing from the inboard side into the bridge structure; and e) a mass damper residing within the damper bore; wherein the mass damper is adapted to dampen vibrations occurring during use of the caliper housing.
    Type: Grant
    Filed: February 24, 2017
    Date of Patent: June 5, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Brad Robert Lethorn, Scott Alan Dubay, Keqin Xu
  • Patent number: 9982731
    Abstract: A disc brake apparatus that holds brake pads (46) and is capable of holding a caliper body (30) in a part of the support is provided with a support in which pairs of torque receiving parts (16, 18) provided in both sides in a braking force tangential direction and connecting parts (20) respectively connecting together the torque receiving parts (16, 18) are provided in both sides in an axial-direction of a rotor. In the support, at least one of the torque receiving parts (16, 18) is capable of being divided. The support (12) includes an open part capable of inserting and removing the brake pads (46) in the braking force tangential direction by dividing the torque receiving parts.
    Type: Grant
    Filed: February 6, 2015
    Date of Patent: May 29, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Toshifumi Maehara, Kazuhiro Yoshikawa
  • Patent number: 9964165
    Abstract: A brake piston includes a piston pocket. The piston pocket receives a nut that is axially movable along a center axis. The nut is restricted from rotating within the piston pocket when a torque due to a frictional engagement between a nut seal and an inner pocket wall, one or more projections, or both is greater than an input torque at the nut. The nut is rotatable within the piston pocket when a torque due to the frictional engagement between the nut seal and the inner pocket wall, the one or more projections or both is less than the input torque at the nut and is less than the torque due to the frictional engagement between the piston and the piston seal.
    Type: Grant
    Filed: September 26, 2016
    Date of Patent: May 8, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Galus Chelaidite, Michio Suzuki
  • Publication number: 20180119764
    Abstract: A friction material includes a fiber base material, a friction modifier and a binder. The friction modifier includes two or more kinds of titanate compounds. The two or more kinds of titanate compounds have a median diameter (D50) of 20 ?m or more. At least one of the two or more kinds of titanate compounds is a porous titanate compounds. The friction material includes no copper component.
    Type: Application
    Filed: October 31, 2017
    Publication date: May 3, 2018
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Yu IWAI, Saki MARUTA, Yoichi KAWASHIMA, Hiroshi ISOBE
  • Publication number: 20180106314
    Abstract: An interior reinforcement body (14) is provide inside a piston (16) so as to continue to an inner circumferential surface of a cylindrical wall portion (17) and an inner surface of a bottom wall portion (18). A plurality of reinforcement walls (26a, 26b) which make up a radially outward portion of the interior reinforcement body (14) are not arranged in a radial direction but are arranged so as to be inclined relative to the radial direction. In particular, a pair of circumferentially adjacent reinforcement walls (26a, 26b) are arranged so as to be inclined reversely relative to the radial direction, and radially inward end portions of the pair of reinforcement walls (26a, 26b) are connected together.
    Type: Application
    Filed: April 19, 2016
    Publication date: April 19, 2018
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Tsuyoshi SUZUKI, Takefumi MORIO
  • Patent number: 9945435
    Abstract: A disc brake pad includes a lining and a back plate supporting the lining and having a projecting lug portion and a torque transfer surface. The projecting lug portion projects towards a rotor exit side. The torque transfer surface is disposed at a side edge portion which is situated further radially inwards than the lug portion. The projecting lug portion includes a first projecting arc-shaped surface portion which is disposed at a radially innermost portion of a radially inner surface of the lug portion. A portion of the torque transfer surface which lies near to a radially outer end of the torque transfer surface and which is situated further radially inwards than both of the radially inner surface and an action line of a brake tangential force exerted on braking is most projected toward the rotor exit side on the torque transfer surface.
    Type: Grant
    Filed: October 14, 2014
    Date of Patent: April 17, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Masayuki Ueda, Isao Ishiguro
  • Patent number: 9920799
    Abstract: The disk brake device comprises a caliper body including a cylinder part and a pawl part having a notch section connected together by a center bridge and side bridges with notch sections each interposed between the center bridge and side bridges, a support including guide pin guiding parts each interposed between the cylinder part and pawl part, guide pins respectively slidable to the guide pin guiding parts, and an outer side brake pad threadedly engaged with such surface of the pawl part as is opposed to a rotor on the rotor turn-in and turn-out sides of the notch section.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: March 20, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Toshifumi Maehara, Shintaro Izaki
  • Patent number: 9920804
    Abstract: A linear actuation assembly comprising: (a) a differential assembly and (b) a pair of linear actuators in communication with the differential assembly; wherein the pair of linear actuators are movable along an axis so that during movement of each of the pair of linear actuators a pair of brake shoes are moved to create a brake force or moved to release a brake force, and wherein the differential assembly distributes power equally to each of the pair of linear actuators until resistance of one of the brake shoes increases then the differential assembly ceases to provide power to the brake shoe with increased resistance and distributes the power from the brake shoe with increased resistance to a brake shoe of lower resistance until a brake force is created.
    Type: Grant
    Filed: September 15, 2016
    Date of Patent: March 20, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Kenneth Eric Gutelius
  • Patent number: 9914275
    Abstract: A hot press assembly is provided that comprises an upper die plate having a first surface and a second surface opposite the first surface. The hot press assembly further includes a punch with an attachment surface that is positioned adjacent to the second surface of the upper die plate and a pressing surface that is positioned opposite the attachment surface. The hot press assembly also includes one or more conductive inserts that extend through the punch from the attachment surface to a predetermined distance away from the pressing surface, where each conductive insert has a thermal conductivity greater than a thermal conductivity of the punch. Methods of manufacturing a brake pad using the hot press assembly are also provided.
    Type: Grant
    Filed: November 20, 2014
    Date of Patent: March 13, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Kevin L. Smith
  • Patent number: 9914667
    Abstract: A friction material including two or more kinds of titanates and a ceramic fiber. The friction material includes no copper component. The two or more kinds of titanates may optionally include two or more kinds of alkali metal titanates, or the two or more kinds of titanates may optionally include an alkaline earth metal-alkali metal titanate and an alkali metal titanate.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: March 13, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Yuki Muroya, Satoshi Kusaka
  • Publication number: 20180038436
    Abstract: A thermosetting resin composition includes a lignin derived from a lignocellulose, a lignocellulose fiber derived from the lignocellulose, and a thermosetting resin. In the thermosetting resin composition, the lignin derived from the lignocellulose and the lignocellulose fiber derived from the lignocellulose are dispersed in the thermosetting resin.
    Type: Application
    Filed: July 26, 2017
    Publication date: February 8, 2018
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventor: Motoki KUROE
  • Patent number: 9879739
    Abstract: A brake system comprising: (a) a body assembly comprising: (i) an outboard side, (ii) an inboard side, (iii) a bridge extending between and connecting the inboard side and the outboard side, and (iv) two or more piston assemblies located entirely on the outboard side, entirely on the inboard side, or located both on the inboard side and the outboard side; and (b) an electric brake assembly comprising: (i) one or more differential assemblies in communication with the body assembly and each of the two or more piston assemblies; wherein the one or more differential assemblies provide power equally to each of the two or more piston assemblies so that each of the piston assemblies are moved axially in unison until a resistance of one of the two or more piston assemblies becomes higher than a remainder of the two or more piston assemblies and the one or more differential assemblies transfer power from the piston assembly with the higher resistance to the remainder of piston assemblies with a lower resistance so tha
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: January 30, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD
    Inventors: Kenneth Eric Gutelius, Galus Chelaidite
  • Patent number: 9873149
    Abstract: A technique is provided capable of favorably preventing generation of a shrinkage cavity in solidification of molten metal poured into a casting mold, and increasing accuracy of an assembling position of a core to a mold, in casting a caliper. A caliper casting device for casting a caliper for a disc brake including a cylinder into which a piston is fitted, and a rotor housing surface that defines a space for housing a disc rotor, includes: a mold; and a core placed in the mold, the mold having a rotor housing surface forming portion that forms a part of the rotor housing surface after casting, and the core being positioned and held in the rotor housing surface forming portion during casting, and forming a part of the rotor housing surface together with the rotor housing surface forming portion after casting.
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: January 23, 2018
    Assignee: Akebono Brake Industry Co., Ltd.
    Inventors: Takayuki Arai, Iseto Suzuki, Jungo Masuda
  • Patent number: 9874255
    Abstract: A brake component comprising: (a) one or more tie bars, and (b) one or more open spaces on each side of the tie bar, wherein during a brake apply the one or more tie bars each allow a brake pad to rotate into the open spaces of the brake component while the tie bar remains an only point of contact of the brake component.
    Type: Grant
    Filed: March 17, 2014
    Date of Patent: January 23, 2018
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Toshitaka Izumihara, Matthew Robere, Masayuki Ueda, Ishiguro Isao, Tadasuke Fujiwara
  • Publication number: 20180010660
    Abstract: An object of the present invention is to provide a friction material that applies low load on the environment and exhibits improved friction characteristics, particularly improved fade resistance and wear resistance. The friction material of the invention contains a fibrous base material, a friction modifier, and a binder, wherein the copper content is 0.5% by mass or less in terms of elemental copper, and lithium carbonate is contained.
    Type: Application
    Filed: January 22, 2016
    Publication date: January 11, 2018
    Applicant: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Motoki KUROE, Takashi SATO
  • Patent number: 9850969
    Abstract: A method of forming a rotor by forming a mold by forming a first mold cake, a second mold cake, and a core that fits between the first and the second mold cake. The method includes a step of locating the core between the first mold cake and the second mold cake. The core includes a body, one or more projections extending from the body for forming one or more holes in a base portion of the rotor, and one or more projections extending from the body for forming one or more holes in a bat wall of the rotor.
    Type: Grant
    Filed: June 9, 2015
    Date of Patent: December 26, 2017
    Assignee: AKEBONO BRAKE INDUSTRY CO., LTD.
    Inventors: Eric J. Barber, Brian C. Nadeau
  • Patent number: 9846176
    Abstract: An acceleration sensor circuit 1 of the invention includes an acceleration sensor 11 having a first capacitor C1 whose capacitance changes according to a position of a first movable electrode and a second capacitor C2 whose capacitance changes as opposed to the first capacitor according to a position of a second movable electrode moved together with the first movable electrode, a first circuit 15A for generating a sinusoidal AC signal of a predetermined frequency, a second circuit 12 for generating a signal according to the positions of the movable electrodes, and an arithmetic circuit 14 for analyzing data in which a signal generated by the second circuit 12 is encoded and outputting data of acceleration.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: December 19, 2017
    Assignees: AKEBONO BRAKE INDUSTRY CO., LTD., Japan Oil, Gas and Metals National Corporation
    Inventors: Takashi Kunimi, Toru Sekine