Abstract: This invention provides articles made by reaction injection molding and spray coatings, and processes for forming such articles and coatings. The coatings and articles are polyureas or polyurea-urethanes. The ingredients used to form the coatings and articles comprise at least (A) an aromatic polyisocyanate and (B) a mixture formed from components comprised of (i) at least one polyol and/or at least one polyetheramine, (ii) an aromatic primary diamine, and (iii) an aliphatic secondary diamine which has about twelve to about forty carbon atoms and in which the having amino hydrocarbyl groups are secondary or tertiary hydrocarbyl groups.
Type:
Application
Filed:
January 9, 2008
Publication date:
June 24, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
William R. Brown, Paul L. Wiggins, John Y. Lee
Abstract: Processes are provided for conjointly producing Br2, a concentrated aqueous solution containing CaCI2, and Cl2 from an aqueous HBr-rich stream and a feed brine dilute in CaCI2 that comprises NaCI. Such processes can comprise feeding the aqueous HBr-rich stream and the feed brine to a tower, oxidizing bromide moieties within the tower with Cl2 from a Cl2 source, at least a portion of which is produced according to this invention, to produce Br2, recovering Br2 from the tower, removing a bromide-depleted bottoms from the tower, such bottoms containing HCI, adding a Ca++ source to the bromide-depleted bottoms to convert substantially all of the HCI in the bottoms to CaCI2, as necessary, removing water from the treated bottoms to produce the concentrated aqueous solution, producing Cl2 and caustics from residual chlorides such as NaCI, and using at least a portion of the thus produced Cl2 in the Cl2 source.
Type:
Application
Filed:
February 5, 2008
Publication date:
June 10, 2010
Applicant:
Albemarle Corporation
Inventors:
Joe D. Sauer, George W. Cook, Tyson J. Hall, George A. Newbill
Abstract: A novel manufacturing process is described for producing hindered phenolic alkyl esters, which may be useful as antioxidants. This process simplifies catalyst neutralization and removal during the preparation of hindered phenolic esters. Compositions that comprise the hindered phenolic esters produced according to these methods are also described.
Type:
Application
Filed:
January 26, 2010
Publication date:
May 27, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
Vincent J. Gatto, Hassan Y. Elnagar, Chi Hung Cheng, J. Robert Adams
Abstract: The present invention relates to the use of low triphenyl phosphate, high phosphorous content aryl phosphates with high ortho alkylation as flame retardants in polyurethane or polyisocyanurate foams or polyurethane or polyisocyanurate foam formulations.
Type:
Application
Filed:
March 19, 2008
Publication date:
May 13, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
William J. Layman, JR., Arthur G. Mack, Techen Tsao, Jeffrey T. Aplin, Hoover Chew
Abstract: Methods are provided for producing bromine wherein an aqueous solution is formed from at least a bromide source, an oxidant, and a catalyst comprising a Group 1 cation and an oxide of a transition metal.
Type:
Grant
Filed:
August 21, 2007
Date of Patent:
May 11, 2010
Assignee:
Albemarle Corporation
Inventors:
William B. Harrod, Danielle Kristen Garrett
Abstract: Concurrently fed into a reaction zone held at about 10° C. or less are brominating agent, aluminum halide catalyst, and a solution of anionic styrenic polymer having a GPC Mn about 2000-30,000. The components are in at least two separate feed streams. The feeds are proportioned to maintain (a) the amount of aluminum halide being fed at about 0.8 mole percent or less based on the amount of aromatic monomeric units in the polymer being fed, and (b) amounts of brominating agent and unbrominated polymer in the reaction zone that produce a final washed and dried polymer product containing about 60-71 wt % bromine. The catalyst is deactivated, bromide ions and catalyst residues are washed away from the reaction mixture, and the brominated anionic styrenic polymer is recovered and dried. The dried polymer has a volatile bromobenzene content of about 600 ppm (wt/wt) or less as well as other beneficial properties.
Type:
Application
Filed:
December 11, 2009
Publication date:
April 8, 2010
Applicant:
Albemarle Corporation
Inventors:
Charles H. Kolich, John F. Balhoff, Martin B. Berdon, Ronny W. Lin
Abstract: Preparing brominated styrenic polymer by maintaining a mixture formed from (i) brominating agent, (ii) a solvent solution of styrenic polymer, and (iii) aluminum halide catalyst, at ?20 to +20° C., and terminating bromination in 20 minutes or less. New brominated anionic styrenic polymers have better melt flow and/or lower initial ?E values than the best previously-known brominated anionic styrenic polymers. Other features of such new polymers include high thermal stabilities at 320° C. and/or very low initial color values. Brominated styrenic polymers, especially brominated anionic styrenic polymers, are useful as flame retardants for thermoplastic polymers.
Type:
Application
Filed:
December 4, 2009
Publication date:
April 1, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
Charles H. Kolich, Jeffrey Todd Aplin, John F. Balhoff
Abstract: This invention provides oligomeric hydrogen phosphonates represented by the formula (I) where R is an alkyl group having one to about six carbon atoms; R? is a linear or branched hydrocarbylene group or an oxygen-containing hydrocarbylene group having two to about twenty carbon atoms or a hydrocarbylene group having at least one cycloaliphatic or aromatic ring, where at least one of R? is a linear or branched hydrocarbylene group or an oxygen-containing hydrocarbylene group and at least one of R? is a hydrocarbylene group having at least one cycloaliphatic or aromatic ring; and n is a number from 2 to about 20. Also provided are processes for making these oligomeric hydrogen phosphonates, oligomeric organophosphonate compositions, and processes for making these oligomeric organophosphonate compositions.
Type:
Application
Filed:
April 30, 2008
Publication date:
March 11, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
Arthur G. Mack, Techen Tsao, Anne M. Sauer
Abstract: Processes are provided for conjointly producing Br2 and a concentrated aqueous solution containing at least about 5 wt % CaCI2, based on the weight of the concentrated aqueous solution, from an aqueous HBr rich stream and, optionally, a feed brine dilute in CaCI2. Such processes can comprise feeding the aqueous HBr-rich stream and the feed brine to a tower, oxidizing bromide moieties within the tower with Cl2 to produce Br2, recovering Br2 from the tower, removing a bromide-depleted bottoms from the tower, such bottoms containing HCI, adding a Ca++ source to the bromide-depleted bottoms to convert substantially all of the HCI in the bottoms to CaCI2, and, as necessary, removing water from the treated bottoms to produce the concentrated aqueous solution.
Type:
Application
Filed:
February 5, 2008
Publication date:
February 25, 2010
Applicant:
Albemarle Corporation
Inventors:
Joe D. Sauer, George W. Cook, Tyson J. Hall, George A. Newbill
Abstract: Granules/pastilles of unadulterated brominated anionic styrenic polymer are prepared and provided. They are made by forming a downward plug flow from an orifice in a manifold or nozzle in proximity to a cooled traveling planar member. Such member is impervious to cooling liquid. There is a gap between the lower end of the orifice and the planar member. A portion of a plug of the molten polymer either (i) bridges such gap or (ii) freely drops from the orifice and falls upon the planar member, in either case forming an individual granule/pastille on the planar member and solidifies thereon. The traveling member is cooled by a mist or spray of cooling liquid applied to the underside of the planar member. The granules/pastilles have superior properties.
Type:
Application
Filed:
July 18, 2007
Publication date:
February 25, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
Douglas W. Luther, John F. Balhoff, Robert C. Herndon, JR., Bruce C. Peters
Abstract: A fiber or filament which is formed from ingredients comprising (a) at least one fiber-forming thermoplastic polymer, and (b) at least one polybrominated anionic styrenic polymer is provided. The polybrominated anionic styrenic polymer has a bromine content of at least about 50 wt %. When the fiber-forming thermoplastic polymer is a polyester, the polybrominated anionic styrenic polymer is present in a flame resistant or flame retardant amount. When the fiber-forming thermoplastic polymer is a polyamide, the polybrominated anionic styrenic polymer is at least about 2 wt % of the fiber or filament. When the fiber-forming thermoplastic polymer is a polyolefin, at least one synergist is present and the polybrominated anionic styrenic polymer is no more than about 15 wt % of the fiber or filament.
Type:
Grant
Filed:
July 20, 2006
Date of Patent:
February 23, 2010
Assignee:
Albemarle Corporation
Inventors:
Jon Shannon Reed, Daniel A. De Schryver
Abstract: A novel manufacturing process is described for producing hindered phenolic alkyl esters, which may be useful as antioxidants. This process simplifies catalyst neutralization and removal during the preparation of hindered phenolic esters. Compositions that comprise the hindered phenolic esters produced according to these methods are also described.
Type:
Grant
Filed:
February 27, 2004
Date of Patent:
February 23, 2010
Assignee:
Albemarle Corporation
Inventors:
Vincent J. Gatto, Hassan Y. Elnagar, Chi Hung Cheng, J. Robert Adams
Abstract: A fiber or filament which is formed from ingredients comprising (a) at least one fiber-forming thermoplastic polymer and (b) at least one polybrominated anionic styrenic polymer is provided. The polybrominated anionic styrenic polymer has a bromine content of at least about 50 wt %, and a GPC weight average molecular weight in the range of about 5000 to about 40,000, or a GPC weight average molecular weight of at least about 600,000. When the fiber-forming thermoplastic polymer is a polyester, the polybrominated anionic styrenic polymer is present in a flame resistant or flame retardant amount. When the fiber-forming thermoplastic polymer is a polyamide, the polybrominated anionic styrenic polymer is at least about 2 wt % of the fiber or filament. When the fiber-forming thermoplastic polymer is a polyolefin, at least one synergist is present and the polybrominated anionic styrenic polymer is no more than about 15 wt % of the fiber or filament.
Type:
Grant
Filed:
October 30, 2007
Date of Patent:
February 23, 2010
Assignee:
Albemarle Corporation
Inventors:
Daniel A. De Schryver, Jon Shannon Reed, Douglas W. Luther, Samuel G. Thomas, Jr., Arthur G. Mack
Abstract: A composition useful for activating catalysts for olefin polymerization is provided. The composition is derived from at least: carrier; organoaluminoxy compound; N,N-dimethylaniline and pentaflurophenol in amounts such that them are at least two equivalents of pentafluorophenol per equivalent of the N,N-dimefhylaniline.
Type:
Application
Filed:
July 2, 2007
Publication date:
February 11, 2010
Applicant:
Albemarle Corporation
Inventors:
Lubin Luo, Zhike Wang, Steven P. Diefenbach
Abstract: Methods of controlling bacterial, yeast, and/or mold contamination of edible fruits or vegetables comprise applying thereto an aqueous microbiocidal composition stabilized against ultraviolet light-induced degradation formed from water and (A) at least one component selected from (I) a solid-state microbiocidal compound having at least one bromine atom per molecule; (II) an aqueous solution/slurry of a compound of (I); (III) a concentrated aqueous composition having an active bromine content of at least 50,000 ppm derived from water and (i) BrCl or BrCl and Br2 and (ii) overbased alkali metal sulfamate, where the relative proportions of (i) and (ii) give an atom ratio of nitrogen to active bromine greater than 0.93, and where the pH of the composition is greater than 7; (IV) a solid-state composition formed by dewatering a composition of (III), and (B) dissolved ascorbic acid or edible salt or ester thereof to inhibit ultraviolet light degradation of the solution.
Type:
Application
Filed:
January 11, 2008
Publication date:
February 11, 2010
Applicant:
Albemarle Corporation
Inventors:
Joe D. Sauer, George W. Cook, JR., William S. Pickrell
Abstract: Processes are provided for catalytic oxidation of bromide to bromine by use of oxygen at temperatures of at least about 315° C. in the presence of a cerium-containing compound, such as a cerium bromide catalyst, wherein the produced stream comprising Br2 and H2O is directly cooled with water. The bromide and the oxygen may be heated directly with steam.
Abstract: The present invention relates to low triphenyl phosphate, high phosphorous content aryl phosphates with high orthoalkylation that are suitable for use as flame retardant compositions, processes for their preparation, and their use as flame retardants.
Type:
Application
Filed:
April 23, 2007
Publication date:
January 21, 2010
Applicant:
Albemarle Corporation
Inventors:
William J. Layman, JR., Arthur G. Mack, Techen Tsao, Jeffrey Todd Aplin, Hoover Chew, Douglas W. Luther
Abstract: This invention provides a process which comprises heating a lithium-containing mixture to one or more temperatures of at least about 90° C. and at one or more pressures sufficient to maintain substantially the entire mixture in the liquid phase. The lithium-containing mixture which comprises water, lithium ions, at least one liquid saturated hydrocarbon, and at least one styrenic polymer formed by anionic polymerization. The amount of water is at least about 10 wt % relative to the weight of the styrenic polymer, and the styrenic polymer has a weight average molecular weight of at least about 1000.
Abstract: A composition useful for activating catalysts for olefin polymerization is provided. The composition is derived from at least; carrier containing water; organoaluminum compound; N,N-dimethylaniline and pentafluorophenol in amounts such that there are at least two equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.
Type:
Application
Filed:
September 17, 2007
Publication date:
January 14, 2010
Applicant:
ALBEMARLE CORPORATION
Inventors:
Lubin Luo, Zhike Wang, Steven P. Diefenbach
Abstract: A new ionic compound is provided that is derived from N,N-dimethylaniline and pentafluorophenol in amounts such that there are at least 2 equivalents of pentafluorophenol per equivalent of the N,N-dimethylaniline.
Type:
Application
Filed:
July 2, 2007
Publication date:
December 31, 2009
Applicant:
Albemarle Corporation
Inventors:
Lubin Luo, Zhike Wang, Steven P. Diefenbach, Xiao Wu