Patents Assigned to Aleris Aluminum Koblenz GmbH
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Patent number: 7566369Abstract: Method of de-coating metallic coated scrap pieces, the metallic coated scrap pieces comprising a metallic core layer and a metallic coating layer of which the liquidus temperature of the metallic coating layer is lower than the solidus temperature of the metallic core layer, such as brazing sheet scrap pieces, or from metallic coated scrap pieces of which the upper part of the melting range of the metallic core layer has an overlap with the lower part of the melting range of the metallic core layer. The metallic coating layer is at least partially removed from the metallic core layer of said scrap pieces by agitating the scrap pieces at an elevated temperature T above the solidus temperature of the metallic coating layer and below the liquidus temperature of the metallic core layer, together with abrading particles. The abrading particles are brought into fluidisation during the agitating of the metallic coated scrap pieces, thereby forming a fluidised bed.Type: GrantFiled: September 13, 2002Date of Patent: July 28, 2009Assignee: Aleris Aluminum Koblenz GmbHInventor: Adrianus Jacobus Wittebrood
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Patent number: 7559353Abstract: Distributor for use in a method of casting molten metal into a metal ingot, comprising a bottom and a wall of a generally rectangular shape, the wall including a first and a second longitudinal wall portion and a first and a second cross wall portion. The bottom has an entry area at which in use the hot metal is fed into the distributor and at least one bottom aperture. The first and second cross wall portion have a first front aperture and a second front aperture respectively. The distributor further has a first and a second deflector plate. The first deflector plate extends between the bottom aperture and the first longitudinal wall portion and the second deflector plate extends between the bottom aperture and the second longitudinal wall portion. The bottom and the wall are made of a rigid material.Type: GrantFiled: March 16, 2007Date of Patent: July 14, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Hugo Van Schooneveldt, René Kieft, Dico Bal
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Publication number: 20090090437Abstract: Manufacturing heat-treatable wrought metal plate having length, width and thickness directions and an engineering properties gradient along at least one plate dimension. Rolled, extruded or forged wrought metal plate is solution heat treated and rapidly cooled. The cooled plate is aged by heat treatment for time to arrive at different tempers across at least one plate dimension (length or width). Controlled heat-input into the plate along its length direction raises plate temperature above ambient temperature to temperature T1, and a temperature gradient is applied between temperature T2 and T3, wherein T2>T3, across at least one direction of the plate by controlled heat-input into the plate from one side (width or thickness) of the plate to temperature T2 and controlled cooling to temperature T3 from the plate at the opposite side of the controlled heat-input, and ageing the plate while applying the temperature gradient between T2 and T3.Type: ApplicationFiled: September 20, 2008Publication date: April 9, 2009Applicant: ALERIS ALUMINUM KOBLENZ GMBHInventors: Andreas ten CATE, Sunil KHOSLA, Achim BUERGER, Sabine Maria SPANGEL
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Patent number: 7514155Abstract: Disclosed is a high strength aluminium alloy brazing sheet, including an Al—Cu core layer and at least one clad layer, the core layer having the following composition (in weight percent): Cu: 1.2-4.0, Mn: 0.06-1.5, Mg: 0.06-1.5, Si: up to 0.5, Zn: ?0.4, Zr: ?0.25, Fe: ?0.5, Ti: ?0.25, Cr: ?0.25; V?0.25; the balance substantially aluminium and impurities, the clad layer including an Al—Si based filler alloy and being applied on at least one side of the core layer. Also disclosed is a brazed assembly including the brazing sheet and the use of the brazing sheet for a brazing application such as a heat exchanger.Type: GrantFiled: July 15, 2004Date of Patent: April 7, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Achim Bürger, William Sinclair Miller, Alfred Johann Peter Haszler
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Patent number: 7494552Abstract: Disclosed is an Al—Cu alloy of the AA2000-series alloys with high toughness and an improved strength, including the following composition (in weight percent) Cu 4.5-5.5, Mg 0.5-1.6, Mn?0.80, Zr?0.18, Cr?0.18, Si?0.15, Fe?0.15, the balance essentially aluminum and incidental elements and impurities, and wherein the amount (in weight %) of magnesium is either: (a) in a range of 1.0 to 1.6%, or alternatively (b) in a range of 0.50 to 1.2% when the amount of dispersoid forming elements such as Cr, Zr or Mn is controlled and (in weight %) in a range of 0.10 to 0.70%.Type: GrantFiled: August 13, 2003Date of Patent: February 24, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler, Hinrich Johannes Wilhelm Hargarter
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Patent number: 7494043Abstract: A method for constructing a welded construction, including the steps of: (a) providing separate component parts of the construction and (b) welding the separate parts together with an Al—Mg—Mn weld filler alloy having a good corrosion resistance and improved strength levels. The separate component parts having the following composition (in weight percent): Mg 4.9 to 6.0; Mn 0.6 to 1.2; Zn 0.25 to 1.5; Zr 0.05 to 0.25; Cr 0.3 max.; Ti 0.2 max.; Fe 0.5 max.; Si 0.5 max.; Cu 0.25 max.; Sc 0.3 max., balance inevitable impurities and aluminium. The Al—Mg—Mn weld filler alloy having the following composition (in weight percent): Mg 7.0-9.5; Mn 0.9-2.0; Zn 0.2-0.9 Zr?0.3; Cr?0.5; Sc?2.8; Cu?0.5; Fe?0.5; Si?0.5; Ti?0.3, the balance aluminium and incidental elements and impurities.Type: GrantFiled: October 12, 2005Date of Patent: February 24, 2009Assignee: Aleris Aluminum Koblenz GmbHInventors: Klaus Alfons Mechsner, Huibrecht Adriaan Wouters
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Patent number: 7491278Abstract: Disclosed is a method of heat treating an aluminum alloy member having a main surface, including the steps of (a) subjecting the member to a solution heat treatment (b) quenching the member and (c) reheating the member in a pre-ageing heat treatment step. The pre-ageing heat treatment is conducted by holding the aluminum alloy member close to a heating plate. Also disclosed is a product produced according to this method, and to an apparatus for performing the pre-ageing heat treatment.Type: GrantFiled: September 30, 2005Date of Patent: February 17, 2009Assignee: Aleris Aluminum Koblenz GmbHInventor: Ingo Günther Kröpfl
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Publication number: 20080257870Abstract: A process for joining a first metal component to a second metal component at a joining region including the steps of: projecting a laser beam onto one or the components for providing a melt pool on the joining region; providing a metal filler wire into the melt pool while substantially simultaneously providing a substantially laminar flow of a substantially inert process shielding gas to the location of the melt pool wherein the process shielding gas flows substantially coaxially around the filler wire; and solidifying the melt pool thereby forming a joint at the joining.Type: ApplicationFiled: July 19, 2007Publication date: October 23, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Nicholas Peter Longfield, Engbert Jan De Wit
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Publication number: 20080210349Abstract: An AA2000-series alloy including 2 to 5.5% Cu, 0.5 to 2% Mg, at most 1% Mn, Fe <0.25%, Si >0.10 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: ApplicationFiled: July 5, 2007Publication date: September 4, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Patent number: 7407714Abstract: Disclosed is a process for producing an Al—Mn alloy sheet with improved liquid film migration resistance when used as core alloy in brazing sheet, including the steps of: casting an ingot having a composition comprising (in weight percent): 0.5<Mn?1.7, 0.06<Cu?1.5, Si?1.3, Mg?0.25, Ti<0.2, Zn?2.0, Fe?0.5, at least one element of the group of elements of 0.05<Zr?0.25 and 0.05<Cr?0.25; other elements <0.05 each and total <0.20, balance Al; homogenisation and preheat; hot rolling; cold rolling (including intermediate anneals whenever required), and wherein the homogenisation temperature is at least 450° C. for a duration of at least 1 hour followed by an air cooling at a rate of at least 20° C./h and wherein the pre-heat temperature is at least 400° C. for at least 0.5 hour.Type: GrantFiled: May 25, 2005Date of Patent: August 5, 2008Assignees: Aleris Aluminum Koblenz GmbH, Aleris Aluminum Canada S.E.C.Inventors: Scott W. Haller, Job Anthonius Van Der Hoeven, Klaus Vieregge, Achim Bürger, Sampath Desikan
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Publication number: 20080173377Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: ApplicationFiled: July 5, 2007Publication date: July 24, 2008Applicant: Aleris Aluminum Koblenz GmBHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20080173378Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si <0.12%. Also, a method of manufacturing aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.Type: ApplicationFiled: July 5, 2007Publication date: July 24, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
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Publication number: 20080145266Abstract: A weldable aluminum alloy wrought product having high strength and improved resistance to intergranular corrosion, the alloy consisting essentially of, in weight percent: Si 0.2-1.3, Mg 0.4-1.5, Cu 0.1-1.1, Mn up to 0.7, Fe 0.02-0.3, Zn up to 0.9, Cr up to 0.25, Ti 0.06-0.19, Zr up to 0.2, Ag up to 0.5, and wherein 0.1<Ti+Cr<0.35, other elements and unavoidable impurities each <0.05, total <0.20, and the balance aluminum.Type: ApplicationFiled: June 13, 2007Publication date: June 19, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Shangping Chen, Linzhong Zhuang, Nadia Telioui
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Patent number: 7383713Abstract: Method of manufacturing consumable filler metal wire, rod, or stick, and the like, of predetermined length and cross-section for use in welding, including: providing an ingot of a first metal and one or more different further metals; forming composite product by providing the ingot of the first metal with one or more hollow cores in substantially parallel relation to each other and locating in the hollow cores the different further metal or metals; applying pressure to the composite product to reduce its cross-section to a predetermined cross-section to form feedstock. Optionally further deforming the feedstock by mechanical pressure to form wire, rod or stick, of final cross-section so ultimate alloying of the first metal with the different further metal or metals occurs when the wire, rod or stick is used as filler material or consumable electrode during welding. Using this filler metal for welding an assembly of aluminium members.Type: GrantFiled: March 17, 2006Date of Patent: June 10, 2008Assignee: Aleris Aluminum Koblenz GmbHInventor: Huibrecht Adriaan Wouters
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Publication number: 20080121317Abstract: Disclosed is a high damage tolerant Al—Cu alloy of the AA2000 series having a high toughness and an improved fatigue crack growth resistance, including the following composition (in weight percent) Cu 3.8-4.7, Mg 1.0-1.6, Zr 0.06-0.18, Cr<0.15, Mn>0-0.50 , Fe?0.15, Si?0.15, and Mn-containing dispersoids, the balance essentially aluminum and incidental elements and impurities, wherein the Mn-containing dispersoids are at least partially replaced by Zr-containing dispersoids. There is also disclosed a method for producing a rolled high damage tolerant Al—Cu alloy product having a high toughness and an improved fatigue crack growth resistance, and applications of that product as a structural member of an aircraft.Type: ApplicationFiled: November 30, 2007Publication date: May 29, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Rinze BENEDICTUS, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler
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Publication number: 20080060724Abstract: Disclosed is an Al—Cu alloy of the AA2000-series alloys with high toughness and an improved strength, including the following composition (in weight percent) Cu 4.5-5.5, Mg 0.5-1.6, Mn?0.80, Zr?0.18, Cr?0.18, Si?0.15, Fe?0.15, the balance essentially aluminum and incidental elements and impurities, and wherein the amount (in weight %) of magnesium is either: (a) in a range of 1.0 to 1.6%, or alternatively (b) in a range of 0.50 to 1.2% when the amount of dispersoid forming elements such as Cr, Zr or Mn is controlled and (in weight %) in a range of 0.10 to 0.70%.Type: ApplicationFiled: August 13, 2003Publication date: March 13, 2008Applicant: Aleris Aluminum Koblenz GmbHInventors: Rinze BENEDICTUS, Christian KEIDEL, Alfred HEINZ, Alfred HASZLER, Hinrich HARGARTER
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Patent number: 7323068Abstract: Disclosed is a high damage tolerant Al—Cu alloy of the AA2000 series having a high toughness and an improved fatigue crack growth resistance, including the following composition (in weight percent) Cu 3.8-4.7, Mg 1.0-1.6, Zr 0.06-0.18, Cr<0.15, Mn>0-0.50 , Fe?0.15, Si?0.15, and Mn-containing dispersoids, the balance essentially aluminum and incidental elements and impurities, wherein the Mn-containing dispersoids are at least partially replaced by Zr-containing dispersoids. There is also disclosed a method for producing a rolled high damage tolerant Al—Cu alloy product having a high toughness and an improved fatigue crack growth resistance, and applications of that product as a structural member of an aircraft.Type: GrantFiled: August 18, 2003Date of Patent: January 29, 2008Assignee: Aleris Aluminum Koblenz GmbHInventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler
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Patent number: 7293690Abstract: Disclosed is a method of manufacturing a metallic composite material for use as building material, the metallic composite material including an aluminium core sheet and a titanium clad layer on at least one side of the core sheet. The aluminium core sheet and titanium clad layer are bonded to one another by roll-bonding wherein only the aluminium core sheet prior to roll bonding is preheated to a temperature in the range of 50 to 200° C. The use of such metallic composite material and to a metallic composite material as such are also disclosed.Type: GrantFiled: February 27, 2002Date of Patent: November 13, 2007Assignee: Aleris Aluminum Koblenz GmbHInventors: Gerald Otto Zwickel, Karl Friedrich Fick
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Patent number: 7294411Abstract: The invention relates to a brazing sheet product comprising a core sheet, a clad layer on said core sheet made of an aluminum alloy containing silicon in an amount in the range of 4 to 14% by weight, an optional layer comprising nickel on the outersurface of said clad layer, and a diffusion layer comprising nickel-tin alloy on the outer surface of said nickel layer. The invention further relates to a method of manufacturing such a brazing product comprising the process step of plating different metal layers and subjecting the plated brazing product to an annealing treatment by holding the plated brazing product at a temperature in the range of 100 to 500° C. for a period of 1 sec. to 300 minutes to form a diffusion layer comprising nickel-tin alloy on the outer surface of said layer comprising nickel.Type: GrantFiled: July 18, 2003Date of Patent: November 13, 2007Assignee: Aleris Aluminum Koblenz GmbHInventors: Jacques Hubert Olga Joseph Wijenberg, Adrianus Jacobus Witterbrood, Joop Nicolaas Mooij
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Publication number: 20070215310Abstract: Distributor for use in a method of casting molten metal into a metal ingot, comprising a bottom and a wall of a generally rectangular shape, the wall comprising a first and second longitudinal wall portion and a first and a second cross wall portion, the bottom having an entry area at which in use the hot metal is fed into the distributor and at least one bottom aperture and the first and second cross wall portion having a first front aperture and a second front aperture respectively, whereby the distributor further comprises a first and a second deflector plate, the first deflector plate extending between the bottom aperture and the first longitudinal wall portion and the second deflector plate extending between the bottom aperture and the second longitudinal wall portion whereby the bottom and the wall are made of a rigid material.Type: ApplicationFiled: March 16, 2007Publication date: September 20, 2007Applicant: Aleris Aluminum Koblenz GmbHInventors: Hugo VAN SCHOONEVELDT, Rene Kieft, Dico Bal