Patents Assigned to Aleris Aluminum Koblenz GmbH
  • Patent number: 7566369
    Abstract: Method of de-coating metallic coated scrap pieces, the metallic coated scrap pieces comprising a metallic core layer and a metallic coating layer of which the liquidus temperature of the metallic coating layer is lower than the solidus temperature of the metallic core layer, such as brazing sheet scrap pieces, or from metallic coated scrap pieces of which the upper part of the melting range of the metallic core layer has an overlap with the lower part of the melting range of the metallic core layer. The metallic coating layer is at least partially removed from the metallic core layer of said scrap pieces by agitating the scrap pieces at an elevated temperature T above the solidus temperature of the metallic coating layer and below the liquidus temperature of the metallic core layer, together with abrading particles. The abrading particles are brought into fluidisation during the agitating of the metallic coated scrap pieces, thereby forming a fluidised bed.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: July 28, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventor: Adrianus Jacobus Wittebrood
  • Patent number: 7559353
    Abstract: Distributor for use in a method of casting molten metal into a metal ingot, comprising a bottom and a wall of a generally rectangular shape, the wall including a first and a second longitudinal wall portion and a first and a second cross wall portion. The bottom has an entry area at which in use the hot metal is fed into the distributor and at least one bottom aperture. The first and second cross wall portion have a first front aperture and a second front aperture respectively. The distributor further has a first and a second deflector plate. The first deflector plate extends between the bottom aperture and the first longitudinal wall portion and the second deflector plate extends between the bottom aperture and the second longitudinal wall portion. The bottom and the wall are made of a rigid material.
    Type: Grant
    Filed: March 16, 2007
    Date of Patent: July 14, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Hugo Van Schooneveldt, René Kieft, Dico Bal
  • Publication number: 20090090437
    Abstract: Manufacturing heat-treatable wrought metal plate having length, width and thickness directions and an engineering properties gradient along at least one plate dimension. Rolled, extruded or forged wrought metal plate is solution heat treated and rapidly cooled. The cooled plate is aged by heat treatment for time to arrive at different tempers across at least one plate dimension (length or width). Controlled heat-input into the plate along its length direction raises plate temperature above ambient temperature to temperature T1, and a temperature gradient is applied between temperature T2 and T3, wherein T2>T3, across at least one direction of the plate by controlled heat-input into the plate from one side (width or thickness) of the plate to temperature T2 and controlled cooling to temperature T3 from the plate at the opposite side of the controlled heat-input, and ageing the plate while applying the temperature gradient between T2 and T3.
    Type: Application
    Filed: September 20, 2008
    Publication date: April 9, 2009
    Applicant: ALERIS ALUMINUM KOBLENZ GMBH
    Inventors: Andreas ten CATE, Sunil KHOSLA, Achim BUERGER, Sabine Maria SPANGEL
  • Patent number: 7514155
    Abstract: Disclosed is a high strength aluminium alloy brazing sheet, including an Al—Cu core layer and at least one clad layer, the core layer having the following composition (in weight percent): Cu: 1.2-4.0, Mn: 0.06-1.5, Mg: 0.06-1.5, Si: up to 0.5, Zn: ?0.4, Zr: ?0.25, Fe: ?0.5, Ti: ?0.25, Cr: ?0.25; V?0.25; the balance substantially aluminium and impurities, the clad layer including an Al—Si based filler alloy and being applied on at least one side of the core layer. Also disclosed is a brazed assembly including the brazing sheet and the use of the brazing sheet for a brazing application such as a heat exchanger.
    Type: Grant
    Filed: July 15, 2004
    Date of Patent: April 7, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze Benedictus, Achim Bürger, William Sinclair Miller, Alfred Johann Peter Haszler
  • Patent number: 7494043
    Abstract: A method for constructing a welded construction, including the steps of: (a) providing separate component parts of the construction and (b) welding the separate parts together with an Al—Mg—Mn weld filler alloy having a good corrosion resistance and improved strength levels. The separate component parts having the following composition (in weight percent): Mg 4.9 to 6.0; Mn 0.6 to 1.2; Zn 0.25 to 1.5; Zr 0.05 to 0.25; Cr 0.3 max.; Ti 0.2 max.; Fe 0.5 max.; Si 0.5 max.; Cu 0.25 max.; Sc 0.3 max., balance inevitable impurities and aluminium. The Al—Mg—Mn weld filler alloy having the following composition (in weight percent): Mg 7.0-9.5; Mn 0.9-2.0; Zn 0.2-0.9 Zr?0.3; Cr?0.5; Sc?2.8; Cu?0.5; Fe?0.5; Si?0.5; Ti?0.3, the balance aluminium and incidental elements and impurities.
    Type: Grant
    Filed: October 12, 2005
    Date of Patent: February 24, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Klaus Alfons Mechsner, Huibrecht Adriaan Wouters
  • Patent number: 7494552
    Abstract: Disclosed is an Al—Cu alloy of the AA2000-series alloys with high toughness and an improved strength, including the following composition (in weight percent) Cu 4.5-5.5, Mg 0.5-1.6, Mn?0.80, Zr?0.18, Cr?0.18, Si?0.15, Fe?0.15, the balance essentially aluminum and incidental elements and impurities, and wherein the amount (in weight %) of magnesium is either: (a) in a range of 1.0 to 1.6%, or alternatively (b) in a range of 0.50 to 1.2% when the amount of dispersoid forming elements such as Cr, Zr or Mn is controlled and (in weight %) in a range of 0.10 to 0.70%.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: February 24, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler, Hinrich Johannes Wilhelm Hargarter
  • Patent number: 7491278
    Abstract: Disclosed is a method of heat treating an aluminum alloy member having a main surface, including the steps of (a) subjecting the member to a solution heat treatment (b) quenching the member and (c) reheating the member in a pre-ageing heat treatment step. The pre-ageing heat treatment is conducted by holding the aluminum alloy member close to a heating plate. Also disclosed is a product produced according to this method, and to an apparatus for performing the pre-ageing heat treatment.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: February 17, 2009
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventor: Ingo Günther Kröpfl
  • Publication number: 20080257870
    Abstract: A process for joining a first metal component to a second metal component at a joining region including the steps of: projecting a laser beam onto one or the components for providing a melt pool on the joining region; providing a metal filler wire into the melt pool while substantially simultaneously providing a substantially laminar flow of a substantially inert process shielding gas to the location of the melt pool wherein the process shielding gas flows substantially coaxially around the filler wire; and solidifying the melt pool thereby forming a joint at the joining.
    Type: Application
    Filed: July 19, 2007
    Publication date: October 23, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Nicholas Peter Longfield, Engbert Jan De Wit
  • Publication number: 20080210349
    Abstract: An AA2000-series alloy including 2 to 5.5% Cu, 0.5 to 2% Mg, at most 1% Mn, Fe <0.25%, Si >0.10 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Application
    Filed: July 5, 2007
    Publication date: September 4, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Patent number: 7407714
    Abstract: Disclosed is a process for producing an Al—Mn alloy sheet with improved liquid film migration resistance when used as core alloy in brazing sheet, including the steps of: casting an ingot having a composition comprising (in weight percent): 0.5<Mn?1.7, 0.06<Cu?1.5, Si?1.3, Mg?0.25, Ti<0.2, Zn?2.0, Fe?0.5, at least one element of the group of elements of 0.05<Zr?0.25 and 0.05<Cr?0.25; other elements <0.05 each and total <0.20, balance Al; homogenisation and preheat; hot rolling; cold rolling (including intermediate anneals whenever required), and wherein the homogenisation temperature is at least 450° C. for a duration of at least 1 hour followed by an air cooling at a rate of at least 20° C./h and wherein the pre-heat temperature is at least 400° C. for at least 0.5 hour.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: August 5, 2008
    Assignees: Aleris Aluminum Koblenz GmbH, Aleris Aluminum Canada S.E.C.
    Inventors: Scott W. Haller, Job Anthonius Van Der Hoeven, Klaus Vieregge, Achim Bürger, Sampath Desikan
  • Publication number: 20080173378
    Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si <0.12%. Also, a method of manufacturing aluminum wrought products in relatively thick gauges, i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Application
    Filed: July 5, 2007
    Publication date: July 24, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Publication number: 20080173377
    Abstract: An AA7000-series alloy including 3 to 10% Zn, 1 to 3% Mg, at most 2.5% Cu, Fe <0.25%, and Si >0.12 to 0.35%, and a method of manufacturing these aluminum alloy products. More particularly, disclosed are aluminum wrought products in relatively thick gauges, in particular i.e. about 30 to 300 mm thick. While typically practiced on rolled plate product forms, this method may also find use with manufacturing extrusions or forged product shapes. Representative structural component parts made from the alloy product include integral spar members, and the like, which are machined from thick wrought sections, including rolled plate.
    Type: Application
    Filed: July 5, 2007
    Publication date: July 24, 2008
    Applicant: Aleris Aluminum Koblenz GmBH
    Inventors: Sunil Khosla, Andrew Norman, Hugo Van Schoonevelt
  • Publication number: 20080145266
    Abstract: A weldable aluminum alloy wrought product having high strength and improved resistance to intergranular corrosion, the alloy consisting essentially of, in weight percent: Si 0.2-1.3, Mg 0.4-1.5, Cu 0.1-1.1, Mn up to 0.7, Fe 0.02-0.3, Zn up to 0.9, Cr up to 0.25, Ti 0.06-0.19, Zr up to 0.2, Ag up to 0.5, and wherein 0.1<Ti+Cr<0.35, other elements and unavoidable impurities each <0.05, total <0.20, and the balance aluminum.
    Type: Application
    Filed: June 13, 2007
    Publication date: June 19, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Shangping Chen, Linzhong Zhuang, Nadia Telioui
  • Patent number: 7383713
    Abstract: Method of manufacturing consumable filler metal wire, rod, or stick, and the like, of predetermined length and cross-section for use in welding, including: providing an ingot of a first metal and one or more different further metals; forming composite product by providing the ingot of the first metal with one or more hollow cores in substantially parallel relation to each other and locating in the hollow cores the different further metal or metals; applying pressure to the composite product to reduce its cross-section to a predetermined cross-section to form feedstock. Optionally further deforming the feedstock by mechanical pressure to form wire, rod or stick, of final cross-section so ultimate alloying of the first metal with the different further metal or metals occurs when the wire, rod or stick is used as filler material or consumable electrode during welding. Using this filler metal for welding an assembly of aluminium members.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: June 10, 2008
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventor: Huibrecht Adriaan Wouters
  • Publication number: 20080121317
    Abstract: Disclosed is a high damage tolerant Al—Cu alloy of the AA2000 series having a high toughness and an improved fatigue crack growth resistance, including the following composition (in weight percent) Cu 3.8-4.7, Mg 1.0-1.6, Zr 0.06-0.18, Cr<0.15, Mn>0-0.50 , Fe?0.15, Si?0.15, and Mn-containing dispersoids, the balance essentially aluminum and incidental elements and impurities, wherein the Mn-containing dispersoids are at least partially replaced by Zr-containing dispersoids. There is also disclosed a method for producing a rolled high damage tolerant Al—Cu alloy product having a high toughness and an improved fatigue crack growth resistance, and applications of that product as a structural member of an aircraft.
    Type: Application
    Filed: November 30, 2007
    Publication date: May 29, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze BENEDICTUS, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler
  • Publication number: 20080060724
    Abstract: Disclosed is an Al—Cu alloy of the AA2000-series alloys with high toughness and an improved strength, including the following composition (in weight percent) Cu 4.5-5.5, Mg 0.5-1.6, Mn?0.80, Zr?0.18, Cr?0.18, Si?0.15, Fe?0.15, the balance essentially aluminum and incidental elements and impurities, and wherein the amount (in weight %) of magnesium is either: (a) in a range of 1.0 to 1.6%, or alternatively (b) in a range of 0.50 to 1.2% when the amount of dispersoid forming elements such as Cr, Zr or Mn is controlled and (in weight %) in a range of 0.10 to 0.70%.
    Type: Application
    Filed: August 13, 2003
    Publication date: March 13, 2008
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze BENEDICTUS, Christian KEIDEL, Alfred HEINZ, Alfred HASZLER, Hinrich HARGARTER
  • Patent number: 7323068
    Abstract: Disclosed is a high damage tolerant Al—Cu alloy of the AA2000 series having a high toughness and an improved fatigue crack growth resistance, including the following composition (in weight percent) Cu 3.8-4.7, Mg 1.0-1.6, Zr 0.06-0.18, Cr<0.15, Mn>0-0.50 , Fe?0.15, Si?0.15, and Mn-containing dispersoids, the balance essentially aluminum and incidental elements and impurities, wherein the Mn-containing dispersoids are at least partially replaced by Zr-containing dispersoids. There is also disclosed a method for producing a rolled high damage tolerant Al—Cu alloy product having a high toughness and an improved fatigue crack growth resistance, and applications of that product as a structural member of an aircraft.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: January 29, 2008
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Alfred Johann Peter Haszler
  • Patent number: 7294411
    Abstract: The invention relates to a brazing sheet product comprising a core sheet, a clad layer on said core sheet made of an aluminum alloy containing silicon in an amount in the range of 4 to 14% by weight, an optional layer comprising nickel on the outersurface of said clad layer, and a diffusion layer comprising nickel-tin alloy on the outer surface of said nickel layer. The invention further relates to a method of manufacturing such a brazing product comprising the process step of plating different metal layers and subjecting the plated brazing product to an annealing treatment by holding the plated brazing product at a temperature in the range of 100 to 500° C. for a period of 1 sec. to 300 minutes to form a diffusion layer comprising nickel-tin alloy on the outer surface of said layer comprising nickel.
    Type: Grant
    Filed: July 18, 2003
    Date of Patent: November 13, 2007
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Jacques Hubert Olga Joseph Wijenberg, Adrianus Jacobus Witterbrood, Joop Nicolaas Mooij
  • Patent number: 7293690
    Abstract: Disclosed is a method of manufacturing a metallic composite material for use as building material, the metallic composite material including an aluminium core sheet and a titanium clad layer on at least one side of the core sheet. The aluminium core sheet and titanium clad layer are bonded to one another by roll-bonding wherein only the aluminium core sheet prior to roll bonding is preheated to a temperature in the range of 50 to 200° C. The use of such metallic composite material and to a metallic composite material as such are also disclosed.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: November 13, 2007
    Assignee: Aleris Aluminum Koblenz GmbH
    Inventors: Gerald Otto Zwickel, Karl Friedrich Fick
  • Publication number: 20070215310
    Abstract: Distributor for use in a method of casting molten metal into a metal ingot, comprising a bottom and a wall of a generally rectangular shape, the wall comprising a first and second longitudinal wall portion and a first and a second cross wall portion, the bottom having an entry area at which in use the hot metal is fed into the distributor and at least one bottom aperture and the first and second cross wall portion having a first front aperture and a second front aperture respectively, whereby the distributor further comprises a first and a second deflector plate, the first deflector plate extending between the bottom aperture and the first longitudinal wall portion and the second deflector plate extending between the bottom aperture and the second longitudinal wall portion whereby the bottom and the wall are made of a rigid material.
    Type: Application
    Filed: March 16, 2007
    Publication date: September 20, 2007
    Applicant: Aleris Aluminum Koblenz GmbH
    Inventors: Hugo VAN SCHOONEVELDT, Rene Kieft, Dico Bal