Patents Assigned to ALERIS ROLLED PRODUCTS GERMANY GMBH
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Publication number: 20230119583Abstract: Described herein is a method of manufacturing an aluminium alloy rolled product of a heat-treatable aluminium alloy, comprising: semi-continuous casting a heat-treatable aluminium alloy into a rolling ingot; homogenizing of the rolling ingot to a peak metal temperature (PMT) and whereby said aluminium alloy has a specific energy associated with a DSC signal less than 2 J/g in absolute value; hot rolling of the rolling ingot in multiple hot rolling steps into a hot rolled product having a final rolling gauge of at least 1 mm, whereby the hot rolled product during at least one of the last three rolling steps has a temperature less than 50° C. below PMT; quenching of the hot rolled product at final rolling gauge from hot-mill exit temperature to below 175° C.; optionally stress relieving and ageing of the quenched and optionally stress relieved hot rolled product.Type: ApplicationFiled: December 18, 2020Publication date: April 20, 2023Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBHInventor: Philippe Meyer
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Publication number: 20230049185Abstract: Described herein is an aluminium alloy multi-layered brazing sheet product for brazing in an inert-gas atmosphere without a flux, comprising a core layer made of a 3xxx alloy comprising 0.20-0.75 wt. % Mg, and provided with a covering clad layer comprising 2-5 wt. % Si on one or both sides of said 3xxx alloy core layer and a Al—Si brazing clad layer comprising 7-13 wt. % Si positioned between the 3xxx alloy core layer and the covering clad layer, wherein the covering clad layer has a thickness X1 and the Al—Si brazing clad layer has a thickness X2 and wherein X2?2X1. The invention further relates to the use of an aluminium alloy multi-layered brazing sheet product in a fluxfree controlled atmosphere brazing (CAB) operation to produce a heat exchanger apparatus.Type: ApplicationFiled: January 26, 2021Publication date: February 16, 2023Applicant: Aleris Rolled Products Germany GmbHInventors: Bernd Jacoby, Fabian Ritz, Arne Schlegel, Steven Kirkham, Axel Alexander Maria Smeyers
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Publication number: 20230028846Abstract: The invention relates to a multi-layered brazing sheet material comprising of an aluminum core alloy layer provided with a first brazing clad layer material on one or both sides of the aluminum core layer and at least one second brazing clad layer material positioned between the aluminum core alloy layer and the first brazing clad layer material.Type: ApplicationFiled: December 11, 2020Publication date: January 26, 2023Applicant: Aleris Rolled Products Germany GmbHInventors: Bernd Jacoby, Fabian Ritz, Steven Kirkham
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Publication number: 20220333228Abstract: The invention relates to a method for the heat treatment of a moving aluminium alloy strip, the aluminium strip has an upper-surface and a lower-surface, the method comprising moving the aluminium strip over at least two rotating heating rolls, wherein the heating rolls comprises an outer-surface, such that a surface of the aluminium strip is in heat-transfer contact with the outer-surface of the heating rolls to induce heat into the aluminium strip to heat the aluminium strip at an annealing temperature, and comprising moving the aluminium alloy strip over a first rotating heating roll followed by moving the aluminium strip over a second rotating heating roll such that alternating the upper-surface and the lower-surface of the aluminium strip are in heat-transfer contact with the outer-surface of the rotating heating rolls.Type: ApplicationFiled: July 20, 2020Publication date: October 20, 2022Applicant: Aleris Rolled Products Germany GmbHInventor: Philippe Meyer
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Publication number: 20220325388Abstract: The invention relates to a rolled composite aerospace product comprising a 2XXX-series core layer and a 6XXX-series aluminium alloy clad layer coupled to at least one surface of the 2XXX-series core layer, wherein the 6XXX-series aluminium alloy comprises, in wt. %, Si 0.3% to 1.0%, Mg 0.3% to 1.1%, Mn 0.04% to 1.0%, Fe 0.03% to 0.4%, Cu up to 0.10%, Cr up to 0.25%, V up to 0.2%, Zr up to 0.2%, Zn up to 0.5%, Ti up to 0.15%, unavoidable impurities each <0.05%, total <0.15%, balance aluminium. The invention further relates to a method of manufacturing such a rolled composite aerospace product.Type: ApplicationFiled: July 27, 2020Publication date: October 13, 2022Applicant: Aleris Rolled Products Germany GmbHInventors: Aleksandar Lozanov Davidkov, Achim Bürger, Sabine Maria Spangel, Philippe Meyer
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Publication number: 20220316033Abstract: The invention relates to a rolled composite aerospace product comprising a 2XXX-series core layer and an Al—Mg alloy clad layer coupled to at least one surface of the 2XXX-series core layer, wherein the Al—Mg alloy is a 5XXX-series aluminium alloy comprising 0.4% to 4.8% Mg, and preferably 0.7% to 4.5% Mg.Type: ApplicationFiled: August 13, 2020Publication date: October 6, 2022Applicant: Aleris Rolled Products Germany GmbHInventors: Bernd Jacoby, Achim Bürger, Sabine Maria Spangel, Philippe Meyer
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Publication number: 20220228230Abstract: The invention relates to a rolled composite aerospace product (10) comprising a 2XXX-series core layer (20), preferably an AA2024-series aluminium alloy, and an Al—Mn alloy layer (30) coupled to at least one surface of the 2XXX-series core layer, and wherein the Al—Mn alloy layer (30) is of a 3XXX-series aluminium alloy comprising 0.3% to 2.0% Mn.Type: ApplicationFiled: May 20, 2020Publication date: July 21, 2022Applicant: Aleris Rolled Products Germany GmbHInventors: Bernd Jacoby, Achim Bürger, Sabine Maria Spangel, Philippe Meyer
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Publication number: 20220161372Abstract: The invention relates to a method of manufacturing a brazing sheet product having a core layer of a 3xxx-series aluminium alloy clad on one or both sides with a 4xxx-series aluminium alloy brazing layer, the method comprising the steps of: (i) casting a rolling ingot of the core layer of a 3xxx-series aluminium alloy having the following composition, in wt. %: Mn 0.5-1.8, Si?1.5, Fe?0.7, Cu?1.5, Mg?1.0, Cr?0.25, Zr?0.25, Ti?0.25, Zn?0.5, balance impurities and aluminium; (ii) hot rolling of the rolling ingot to a hot rolled sheet having thickness of 2.5-10 mm; (iii) cold rolling of the hot rolled sheet to a gauge of 0.1-4 mm, optionally with an intermediate annealing step during the cold rolling operation; (iv) soft annealing to recrystallize the microstructure of the aluminium sheet, preferably at a temperature in the range of 250° C.-450° C.Type: ApplicationFiled: January 21, 2020Publication date: May 26, 2022Applicant: Aleris Rolled Products Germany GmbHInventors: Steven Kirkham, Bernd Jacoby
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Publication number: 20220112588Abstract: The invention relates to a wrought 7xxx-series aluminium alloy product having a composition comprising, in wt. %., Zn 6.40 to 7.50, Mg 2.15 to 2.75, Cu 1.20 to 2.00, and wherein Cu+Mg<4.50, and wherein Mg<2.5+5/3(Cu?1.2), Fe up to 0.25, Si up to 0.25, and optionally one or more elements selected from the group consisting of: (Zr up to 0.3, Cr up to 0.3, Mn up to 0.45, Ti up to 0.25, Sc up to 0.5, Ag up to 0.5), the balance being aluminium and impurities, and having been aged to achieve a conventional tensile yield strength (in MPa) measured in the L-direction measured at quarter thickness of more than 485?0.Type: ApplicationFiled: January 9, 2020Publication date: April 14, 2022Applicant: Aleris Rolled Products Germany GmbHInventors: ACHIM BÜRGER, SUNIL KHOSLA, CHRISTIAN GERHARD KRECHEL, SABINE MARIA SPANGEL, PHILIPPE MEYER
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Publication number: 20220033937Abstract: A method of manufacturing an AA2xxx-series aluminium alloy plate product having improved fatigue failure resistance and a reduced number of flaws, the method comprising the following steps (a) casting an ingot of an aluminium alloy of the 2xxx-series, the aluminium alloy comprising (in wt. %): Cu 1.9 to 7.0, Mg 0.3 to 1.8, Mn up to 1.2, balance aluminium and impurities, each 0.05 max., total 0.15; (b) homogenizing and/or preheating the cast ingot; (c) hot rolling the ingot into a plate product by rolling the ingot with multiple rolling passes characterized in that, when at an intermediate thickness of the plate between 100 and 200 mm, at least one high reduction hot rolling pass is carried out with a thickness reduction of at least 15%; wherein the plate product has a final thickness of less than 60 mm. The invention is also related to an aluminium alloy product produced by this method.Type: ApplicationFiled: October 23, 2019Publication date: February 3, 2022Applicant: Aleris Rolled Products Germany GmbHInventors: Andreas Harald BACH, Sabine Maria SPANGEL, Philippe MEYER, Achim BÜRGER
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Patent number: 11225051Abstract: A multi-layered brazing sheet product having an aluminium core alloy layer provided on one or both sides with a brazing clad layer material, and an inter-layer material positioned between the aluminium core alloy layer and at least one of the brazing clad layer materials, wherein the brazing layer material(s) is made from an 4xxx-series aluminium alloy having 5% to 15% Si and up to 3% Mg, and wherein the inter-layer material is made from a 1xxx-series aluminium alloy having a purposive addition of Mg of 0.10% to 2.0%. The invention relates also to the use of the brazing sheet product in a fluxless controlled atmosphere brazing process.Type: GrantFiled: January 23, 2017Date of Patent: January 18, 2022Assignee: Aleris Rolled Products Germany GmbHInventors: Bernd Jacoby, Steven Kirkham, Arne Schlegel
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Publication number: 20210402463Abstract: The invention relates to a method of casting a metal alloy ingot. The method includes providing an on one side open-ended mould having a mould cavity, positioning the open-ended mould such that the mould opening points side-wards or down-wards, providing a casting container with an upwardly positioned aperture, and filling said casting container with molten metal for one casting operation. The method also includes locating the casting container below the mould while the mould opening points side-wards or down-wards, and rotating the mould together with the casting container to a position whereby the mould opening points upwards such that the molten metal is conveyed into the open-ended mould until a desired thickness. Molten metal in the open-ended mould is cooled directionally through its thickness where the solidification front remains substantially monoaxial.Type: ApplicationFiled: September 10, 2021Publication date: December 30, 2021Applicant: Aleris Rolled Products Germany GmbHInventors: Philippe Meyer, Johannes Morscheiser
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Patent number: 11193193Abstract: A method of manufacturing a rolled wear-resistant aluminium alloy product including the steps of: (a) providing a rolling feedstock material of an aluminium alloy having Mg 4.20% to 5.5%, Mn 0.50% to 1.1%, Fe up to 0.40%, Si up to 0.30%, Cu up to 0.20%, Cr up to 0.25%, Zr up to 0.25%, Zn up to 0.30%, Ti up to 0.25%, unavoidable impurities and balance aluminium; (b) heating the rolling feedstock; (c) hot-rolling of the feedstock to an intermediate gauge in a range of 15 mm to 40 mm; (d) hot-rolling of the feedstock from intermediate gauge to a final gauge in a range of 3 mm to 15 mm and wherein the hot-mill exit temperature is in a range of 130-285° C.; (e) cooling of the hot-rolled feedstock to ambient temperature.Type: GrantFiled: November 13, 2017Date of Patent: December 7, 2021Assignee: Aleris Rolled Products Germany GmbHInventors: Andreas Harald Bach, Bernd Jacoby, Achim Bürger
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Patent number: 11141780Abstract: A method of casting a metal alloy ingot, including the following steps: providing a one side open-ended mould including a plurality of sides and a bottom plate defining a mould cavity with a mould opening, the open-ended mould being pivotable around a horizontal rotational axis between a position so that the mould opening points upwards and a position so that the mould opening points side-wards or down-wards; positioning the open-ended mould such that the mould opening points side-wards or down-wards; providing a casting container with an upwardly positioned aperture; filling the casting container with molten metal for one casting operation; coupling the casting container to the open-ended mould so that the casting container is located below the mould while the mould opening points side-wards or down-wards; rotating the open-ended mould together with the casting container around the horizontal rotational axis for approximately 90° to 180° from a position whereby the mould opening points side-wards or down-warType: GrantFiled: October 10, 2016Date of Patent: October 12, 2021Assignee: Aleris Rolled Products Germany GmbHInventors: Philippe Meyer, Johannes Morscheiser
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Publication number: 20210269906Abstract: The invention relates to a method of manufacturing an Al—Mg—Mn aluminium alloy plate product having a final gauge in the range of 3 mm or more, the method com-prising the steps of: (a) providing a rolling feedstock material of an aluminium alloy having a composition comprising of Mg 3.5-5.3% and Mn 0.20-1.2%;(b) preheating and/or homogenisation; (c) hot rolling of the rolling feedstock to a rolled final gauge; (d) a first cold working operation selected from the group consisting of (i) stretching Ma range of 3% to 20%, and (ii) cold rolling with a cold rolling reduction in a range of 5% to 25%; (e) annealing of the cold worked plate at a temperature in a range of 200° C. to 280° C.; (f) a second cold working operation selected from the group con-sisting of (i) stretching in a range of 0.4% to 3%, and (ii) cold rolling with a cold rolling reduction in a range of 0.5% to 5%.Type: ApplicationFiled: June 3, 2019Publication date: September 2, 2021Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Nele Mareike KNAACK, Bernd JACOBY, Achim BÜRGER, Otmar Martin MÜLLER
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Publication number: 20210246523Abstract: The invention relates to a method of manufacturing an 7xxx-series aluminium alloy plate product having improved fatigue failure resistance, the method comprising the steps of (a) casting an ingot made of an aluminium alloy of the 7xxx-series comprising (in wt. %): Zn 5 to 9, Mg 1 to 3, Cu 0 to 3, balance aluminium and incidental elements and impurities; (b) homogenizing and/or preheating the cast ingot; (c) hot rolling the ingot into a plate product by rolling the ingot with multiple rolling passes, characterized in that when the intermediate thickness of the plate is between 80 and 220 mm, at least a high reduction hot rolling pass is carried out with a thickness reduction of at least 25%, wherein the plate product has a final thickness of less than 75 mm. The invention is also related to an aluminium alloy plate product and an aerospace structural member produced by this method.Type: ApplicationFiled: June 5, 2019Publication date: August 12, 2021Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Sabine Maria SPANGEL, Philippe MEYER, Achim BÜRGER, Matthias RÜBNER, Simon LACHNITT
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Publication number: 20210237183Abstract: The invention relates to a brazed heat exchanger incorporating an aluminium alloy baseplate and wherein the baseplate is made from an aluminium alloy having a composition, in wt. %, of: Mn 0.8-1.8, Cu 0.15-1.20, Si 0.25-1.30, Mg 0.10-0.60, Fe?0.8, Zn?0.3, Ti?0.20, Cr?0.25, Zr?0.25, balance aluminium and impurities.Type: ApplicationFiled: May 15, 2019Publication date: August 5, 2021Applicant: Aleris Rolled Products Germany GmbHInventor: Steven Kirkham
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Publication number: 20210205933Abstract: The invention relates to a shaped, small diameter brazing preform for brazing components to one another, the preform comprising a length of aluminium-based filler alloy wire having a continuous, uniform cavity in a centre of the preform along its length, and a brazing flux material retained within the cavity, and wherein the aluminium-based filler alloy has a composition comprising, in wt. %, Si 7-14%, Zn 0.5-%, Cu 1.0-2.0%, balance aluminium, and having a liquidus temperature in a range of 560° C. to 585° C.Type: ApplicationFiled: May 15, 2019Publication date: July 8, 2021Applicant: Aleris Rolled Products Germany GmbHInventors: Steven Kirkham, Arne SCHLEGEL, Bernd JACOBY, Lawrence Stevenson KRAMER
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Publication number: 20210207254Abstract: An aluminium alloy wrought product for structural members having a chemical composition of, in wt. %: Cu 3.2% to 4.4%, Li 0.8% to 1.4%, Mg 0.20% to 0.90%, Mn 0.10% to 0.8%, Zn 0.20% to 0.80%, one or more elements selected from the group of: (Zr 0.05% to 0.25%, Cr 0.05% to 0.30%, Ti 0.01% to 0.25%, Sc 0.05% to 0.4%, Hf 0.05% to 0.4%), Ag<0.08%, Fe<0.15%, Si<0.15%, unavoidable impurities and balance aluminium.Type: ApplicationFiled: January 26, 2017Publication date: July 8, 2021Applicant: Aleris Rolled Products Germany GmbHInventor: Sven Schnittger
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Publication number: 20210033358Abstract: A heat exchanger incorporating at least one component made from a rolled 6xxx-series aluminium alloy having a composition, in wt. %, of Si 0.2% to 1.3%, Mg 0.3% to 1.3%, Cu up to 0.80%, Fe 0.05% to 1.0%, Mn 0.05% to 0.70%, optionally one or two elements selected from the group 0.05-0.35% Zr and 0.04-0.35% Cr, Zn up to 0.25%, Ti up to 0.25%, balance unavoidable impurities and aluminium, and wherein the Fe/Mn ratio is <1.90.Type: ApplicationFiled: February 23, 2017Publication date: February 4, 2021Applicant: Aleris Rolled Products Germany GmbHInventors: Aleksandar Lozanov Davidkov, Henricus Matheus van der Donk