Patents Assigned to ALERIS ROLLED PRODUCTS GERMANY GMBH
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Publication number: 20200377985Abstract: A method of manufacturing a rolled wear-resistant aluminium alloy product including the steps of: (a) providing a rolling feedstock material of an aluminium alloy having Mg 4.20% to 5.5%, Mn 0.50% to 1.1%, Fe up to 0.40%, Si up to 0.30%, Cu up to 0.20%, Cr up to 0.25%, Zr up to 0.25%, Zn up to 0.30%, Ti up to 0.25%, unavoidable impurities and balance aluminium; (b) heating the rolling feedstock; (c) hot-rolling of the feedstock to an intermediate gauge in a range of 15 mm to 40 mm; (d) hot-rolling of the feedstock from intermediate gauge to a final gauge in a range of 3 mm to 15 mm and wherein the hot-mill exit temperature is in a range of 130-285° C.; (e) cooling of the hot-rolled feedstock to ambient temperature.Type: ApplicationFiled: November 13, 2017Publication date: December 3, 2020Applicant: Aleris Rolled Products Germany GmbHInventors: Andreas Harald BACH, Bernd JACOBY, Achim BÜRGER
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Publication number: 20200298303Abstract: A method of manufacturing an aluminium alloy strip article of variable width by means of continuously casting an aluminium alloy strip article, typically in a gauge range of 3 mm to 40 mm, and including the steps of, providing a first continuously cast aluminium alloy strip article at intermediate gauge and at least a second continuously cast aluminium alloy strip article at intermediate gauge, each of the aluminium alloy strip articles to be welded have the same thickness and are of the same aluminium alloy; welding the first aluminium alloy strip article at intermediate gauge to the second aluminium alloy strip article at intermediate gauge to form a welded aluminium alloy strip article; and rolling in at least one further rolling step of the welded strip article to a final gauge.Type: ApplicationFiled: March 16, 2017Publication date: September 24, 2020Applicant: Aleris Rolled Products Germany GmbHInventors: Philippe MEYER, Florian LANDGRAF
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Patent number: 10486269Abstract: Brazing sheet material having an aluminium core alloy layer, a first brazing clad layer on one face of the core layer and an inter-layer between the core layer and the first clad layer material. The core layer of aluminium alloy including, up to 0.6% Si, up to 0.45% Fe, 0.6% to 1.25% Cu, 0.6% to 1.4% Mn, 0.08% to 0.4% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.25% Ti, up to 0.3% Zn, balance aluminium. The first clad layer is made from 4xxx-series aluminium alloy having 6% to 14% Si and up to 2% Mg, balance aluminium. The inter-layer is made from 3xxx-series aluminium alloy including, up to 0.4% Si, up to 0.5% Fe, up to 0.8% Cu, 0.4% to 1.1% Mn, up to 0.04% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.25% Ti, up to 0.3% Zn, balance aluminium.Type: GrantFiled: February 9, 2016Date of Patent: November 26, 2019Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Bernd Jacoby, Steven Kirkham
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Patent number: 10472707Abstract: An Al—Zn—Mg—Cu alloy with improved damage tolerance-strength combination properties. The present invention relates to an aluminum alloy product comprising or consisting essentially of, in weight %, about 6.5 to 9.5 zinc (Zn), about 1.2 to 2.2% magnesium (Mg), about 1.0 to 1.9% copper (Cu), preferable (0.9 Mg?0.6)?Cu?(0.9 Mg+0.05), about 0 to 0.5% zirconium (Zr), about 0 to 0.7% scandium (Sc), about 0 to 0.4% chromium (Cr), about 0 to 0.3% hafnium (Hf), about 0 to 0.4% titanium (Ti), about 0 to 0.8% manganese (Mn), the balance being aluminum (Al) and other incidental elements. The invention relates also to a method of manufacturing such as alloy.Type: GrantFiled: December 27, 2013Date of Patent: November 12, 2019Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Rinze Benedictus, Christian Joachim Keidel, Alfred Ludwig Heinz, Nedia Telioui
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Patent number: 10465263Abstract: A system for adding molten lithium and inert gas in a molten aluminium or aluminium alloy melt including, a crucible defining a chamber for melting and storing molten metal, in particular molten lithium; the crucible having a sealed lid; an inert gas delivery system for maintaining chamber overpressure using inert gas; a conduit for withdrawing a portion of the molten metal from the crucible. The conduit arranged with respect to the crucible or the sealed lid so the conduit inlet can be moved below and above the molten metal surface level and arranged for feeding molten metal from the crucible to a separate holding furnace with the help of overpressure when the conduit inlet is below the molten metal surface level and arranged for feeding inert gas from the crucible to the separate holding furnace when the conduit inlet is above the molten metal surface level.Type: GrantFiled: June 30, 2014Date of Patent: November 5, 2019Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Fred Brandt, Philippe Meyer
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Publication number: 20190217409Abstract: A method and apparatus for manufacturing a brazed heat exchanger. The method includes the steps of: assembling the heat exchanger components to form at least one unbrazed heat exchanger core in a core builder machine; without removing the at least one heat exchanger core from the core builder machine, enclosing the heat exchanger core with a brazing tool arrangement adapted to form a chamber, optionally, evacuating the chamber and/or filling the chamber with a controlled atmosphere; brazing the heat exchanger core in the chamber to form a brazed heat exchanger.Type: ApplicationFiled: May 5, 2017Publication date: July 18, 2019Applicant: Aleris Rolled Products Germany GmbHInventor: Steven KIRKHAM
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Patent number: 10335841Abstract: The invention relates to a method of forming an AlMg alloy armor plate product, and comprising the steps of: (i) providing a plate product having a gauge of at least 10 mm and a chemical composition, in wt. %: Mg 2.5% to 6%, Mn 0 to 1.2%, Sc 0 to 1%, Ag 0 to 0.5%, Zn 0 to 2%, Cu 0 to 2%, Li 0 to 3%, optionally at least one or more elements selected from the group consisting of (Zr 0.03% to 0.4%, Cr 0.03% to 0.4%, and Ti 0.005% to 0.3%), Fe 0 to 0.4%, Si 0 to 0.25%, inevitable impurities and balance aluminum, and (ii) shaping said alloy plate at a temperature in a range of 200° C. to 400° C. to obtain a predetermined two- or three-dimensional formed structure.Type: GrantFiled: January 21, 2014Date of Patent: July 2, 2019Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Philippe Meyer, Achim Bürger
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Patent number: 10279434Abstract: A multi-layered brazing sheet material including an aluminum core alloy layer, a brazing clad layer material on one face of the core layer, an inter-layer between the core layer and brazing clad layer material, and a water-side layer on the other face of the core layer. The core layer made from aluminum alloy having, in wt. %, up to 0.6% Si, up to 0.45% Fe, 0.6% to 1.25% Cu, 0.6% to 1.4% Mn, 0.08% to 0.4% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.2% Ti, up to 0.3% Zn, balance aluminum and impurities. The brazing layer made from aluminum alloy having 6% to 14% Si and up to 2% Mg, balance aluminum and impurities. The inter-layer made from 1xxx-series aluminum alloy. The water-side layer made from 3xxx-series aluminum alloy having 0.5% to 1.8% Mn and 1% to 3.5% Zn.Type: GrantFiled: September 9, 2015Date of Patent: May 7, 2019Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Steven Kirkham, Bernd Jacoby
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Publication number: 20190077119Abstract: A multi-layered brazing sheet product having an aluminium core alloy layer provided on one or both sides with a brazing clad layer material, and an inter-layer material positioned between the aluminium core alloy layer and at least one of the brazing clad layer materials, wherein the brazing layer material(s) is made from an 4xxx-series aluminium alloy having 5% to 15% Si and up to 3% Mg, and wherein the inter-layer material is made from a 1xxx-series aluminium alloy having a purposive addition of Mg of 0.10% to 2.0%. The invention relates also to the use of the brazing sheet product in a fluxless controlled atmosphere brazing process.Type: ApplicationFiled: January 23, 2017Publication date: March 14, 2019Applicant: Aleris Rolled Products Germany GmbHInventors: Bernd JACOBY, Steven KIRKHAM, Arne SCHLEGEL
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Publication number: 20180345420Abstract: Brazing sheet material having an aluminium core alloy layer, a first brazing clad layer on one face of the core layer and an inter-layer between the core layer and the first brazing clad layer material. The core layer of aluminium alloy including, up to 0.6% Si, up to 0.45% Fe, 0.6% to 1.25% Cu, 0.6% to 1.4% Mn, 0.08% to 0.4% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.25% Ti, up to 0.3% Zn, balance aluminium. The first clad layer is made from 4xxx-series aluminium alloy having 6% to 14% Si and up to 2% Mg, balance aluminium. The inter-layer is made from 3xxx-series aluminium alloy including, up to 0.4% Si, up to 0.5% Fe, up to 0.8% Cu, 0.4% to 1.1% Mn, up to 0.04% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.25% Ti, up to 0.3% Zn, balance aluminium.Type: ApplicationFiled: February 9, 2016Publication date: December 6, 2018Applicant: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Bernd JACOBY, Steven Kirkham
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Publication number: 20180304347Abstract: A method of casting a metal alloy ingot, including the following steps: providing a one side open-ended mould including a plurality of sides and a bottom plate defining a mould cavity with a mould opening, the open-ended mould being pivotable around a horizontal rotational axis between a position so that the mould opening points upwards and a position so that the mould opening points side-wards or down-wards; positioning the open-ended mould such that the mould opening points side-wards or down-wards; providing a casting container with an upwardly positioned aperture; filling the casting container with molten metal for one casting operation; coupling the casting container to the open-ended mould so that the casting container is located below the mould while the mould opening points side-wards or down-wards; rotating the open-ended mould together with the casting container around the horizontal rotational axis for approximately 90° to 180° from a position whereby the mould opening points side-wards or down-warType: ApplicationFiled: October 10, 2016Publication date: October 25, 2018Applicant: Aleris Rolled Products Germany GmbHInventors: Philippe Meyer, Johannes Morscheiser
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Patent number: 10022822Abstract: Multilayered brazing sheet including aluminium core alloy layer of 3xxx-series aluminium alloy having, in wt. %, up to 0.4% Si, up to 0.5% Fe, 0.4% to 0.75% Cu, 0.6% to 1.1% Mn, up to 0.07% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.2% Ti, up to 0.15% Zn, balance aluminium and impurities, first and second brazing clad layers on opposed faces of core layer, and an inter-layer on either or both sides of core layer between the core layer and first or second brazing clad layer. The first and second brazing layers are 4xxx-series aluminium alloy. The inter-layer(s) is 3xxx-series aluminium alloy, having, in wt. %, up to 0.6% Si, 0.2% to 0.7% Fe, up to 0.2% Cu, 1.0% to 1.6% Mn, up to 0.25% Zn, up to 0.04% Mg, up to 0.2% Cr, up to 0.2% Zr, up to 0.07% Ti, balance aluminium and impurities.Type: GrantFiled: July 9, 2015Date of Patent: July 17, 2018Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Steven Kirkham, Bernd Jacoby
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Patent number: 9993897Abstract: Multilayered brazing sheet material including an aluminum core alloy layer having a first brazing clad layer material on one face of the core layer and a second brazing clad layer material on the other face of the core material, and an inter-layer between the core layer and the first brazing clad layer material, wherein the core layer is 3xxx-series aluminum alloy having, in wt. %, up to 0.4% Si, up to 0.5% Fe, 0.4% to 0.75% Cu, 0.6% to 1.1% Mn, up to 0.04% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.2% Ti, up to 0.15% Zn, balance aluminum and impurities, wherein the first brazing layer and the second brazing layer are 4xxx-series aluminum alloy having 7% to 14% Si and up to 2% Mg, balance aluminum and impurities, and wherein the inter-layer is aluminum alloy of the 1xxx-series alloys.Type: GrantFiled: June 18, 2015Date of Patent: June 12, 2018Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Steven Kirkham, Bernd Jacoby
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Patent number: 9828033Abstract: Method for producing a vehicle component, in particular a motor vehicle component, in particular a B-pillar, including providing a first aluminum alloy and a second aluminum alloy. The second alloy composition substantially matches the first aluminum alloy composition. Performing a heat-treatment of the first alloy to increase the ductility of the first alloy. Performing a heat-treatment of the second alloy. The heat-treatment of the first alloy differing from the heat-treatment of the second alloy. Welding together the heat-treated first alloy and the heat-treated second alloy to obtain a composite part. Shaping the composite parts into a motor vehicle component. The motor vehicle component sub-region of the first alloy can be designed as a predetermined deformation region when a force is applied due to an accident to achieve a good combination of rigid regions for example forming a safety cell, and deformable regions forming a crumple zone for absorbing energy.Type: GrantFiled: June 8, 2012Date of Patent: November 28, 2017Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventor: Wolfgang Braunschweig
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Patent number: 9783871Abstract: A method of producing molten aluminum-lithium alloys for casting a feedstock in the form of an ingot, the method including the steps of: preparing a molten first aluminum alloy with a composition A which is free from lithium as purposive alloying element, transferring the first aluminum alloy to an induction melting furnace, adding lithium to the first aluminum alloy in the induction melting furnace to obtain a molten second aluminum alloy with a composition B having lithium as purposive alloying element, optionally adding further alloying elements to the second aluminum alloy, transferring the second alloy via a metal conveying trough from the induction melting furnace to a casting station.Type: GrantFiled: June 27, 2014Date of Patent: October 10, 2017Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Fred Brandt, Philippe Meyer
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Patent number: 9566643Abstract: Method of casting aluminum alloy ingot including lithium, including: preparing at least two molten aluminum based alloys in separate furnaces, first alloy with composition A free from lithium as purposive alloying element, and second alloy with composition B including lithium as purposive alloying element; transferring the first alloy via metal conveying trough from the furnace to a casting station; initiating casting an ingot and casting the first alloy to required length L1 in the casting direction; subsequently transferring the second alloy via metal conveying trough from the furnace to the casting station while simultaneously stopping transfer of the first alloy to the casting station; casting the second alloy from an end surface of the cast first alloy at length L1 to an additional required length L2 in the casting direction; cropping the cast ingot at a bottom thereof at a length greater than of equal to cast length L1.Type: GrantFiled: March 11, 2014Date of Patent: February 14, 2017Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventor: Fred Brandt
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Patent number: 9533339Abstract: A method of producing a shaped aluminum alloy panel, preferably for aerospace or automotive applications, from 5000-series alloy sheet. The method includes: providing a sheet made of 5000-series alloy having a thickness of about 0.05 to 10 mm and a length in the longest dimension of at least 800 mm; and stretch forming the sheet at a forming temperature between ?100° C. and ?25° C., to obtain a shaped aluminum alloy panel. A shaped article formed by the above method is also provided.Type: GrantFiled: October 28, 2011Date of Patent: January 3, 2017Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Arjen Kamp, Sabine Maria Spangel
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Patent number: 9486881Abstract: An aluminum alloy sheet product or extruded product for fluxless brazing, including an aluminum alloy core having on at least one face an aluminum filler clad layer containing 4% to 15% of Si, the filler clad layer having an inner-surface and an outer-surface, the inner-surface is facing the aluminum alloy core and the outer-surface is facing a coating layer of 2 to 45 mg/sq·m of Bi or of a Bi-based alloy. Furthermore, a method of brazing a brazed assembly incorporating at least one member made from the brazing sheet material.Type: GrantFiled: November 9, 2012Date of Patent: November 8, 2016Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Adrianus Jacobus Wittebrood, Steven Kirkham, Achim Bürger, Klaus Vieregge
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Patent number: 9377249Abstract: A fin stock material from an 3xxx-series aluminum alloy and including at least 0.5% to 2.0% Mn, and furthermore a purposive addition of one or more wetting elements selected from the group of: Bi 0.03% to 0.5%, Pb 0.03% to 0.5%, Sb 0.03% to 0.5%, Li 0.03% to 0.5%, Se 0.03% to 0.5%, Y 0.03% to 0.05%, Th 0.03% to 0.05%, and the sum of these elements being 0.5% or less, with the remainder including aluminum and tolerable impurities. Also provided is a method for manufacturing a heat exchanger assembly incorporating such a fin stock material.Type: GrantFiled: June 8, 2015Date of Patent: June 28, 2016Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Adrianus Jacobus Wittebrood, Steven Kirkham, Achim Burger, Klaus Vieregge
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Patent number: 9314826Abstract: This relates to a method of the manufacture of a thick gauge aluminum alloy plate having reduced level of residual stress. The method includes (a) providing a solution heat-treated and quenched aluminum alloy plate having a thickness of at least 80 mm, (b) stress-relieving the plate by cold rolling the plate to achieve a reduction in the thickness direction of the plate product in a range of at most 8%.Type: GrantFiled: January 15, 2010Date of Patent: April 19, 2016Assignee: ALERIS ROLLED PRODUCTS GERMANY GMBHInventors: Ingo Günther Kröpfl, Alfred Johann Peter Haszler