Patents Assigned to Align Technologies, Inc.
  • Patent number: 12213851
    Abstract: Methods and systems for forming dental attachment formation apparatuses. Methods may include creating a virtual dental attachment formation apparatus including a body having a surface shaped to conform to contours of a virtual model of a patient's dentition, a well in the body that is shaped to receive a dental attachment, and a light path directed through the body to the well. A physical dental attachment formation apparatus may be manufactured based on the virtual dental attachment formation apparatus. At least a portion of the body of the physical dental attachment formation apparatus may be made of a light transmissive material. The physical dental attachment formation apparatus may include an opaque portion arranged to keep light from illuminating another portion of the body other than the well.
    Type: Grant
    Filed: January 13, 2023
    Date of Patent: February 4, 2025
    Assignee: Align Technology, Inc.
    Inventor: Peter Webber
  • Patent number: 12213855
    Abstract: Method of manufacturing a series of aligners for an orthodontic and/or dental treatment of a patient's teeth. In particular, described herein are methods of manufacturing a series of aligners that includes displaying images of the patient's teeth at the final stages for a subset of the treatment plans from the array of treatment plans in a manner that allows the user to select between the different treatment plans in order to select a treatment plan for fabrication.
    Type: Grant
    Filed: August 18, 2021
    Date of Patent: February 4, 2025
    Assignee: Align Technology, Inc.
    Inventors: Igor Akopov, Anton Lapshin, Samuel Blanco, Artem Kuanbekov, Eric P. Meyer, Andrey Maximov, Boris Likhtman, Michael Flanagan, Jason Ramos, Mitra Derakhshan, Roman A. Roschin
  • Patent number: 12215223
    Abstract: This disclosure provides polymeric materials comprising polymer crystals, methods and resins for making the same, and objects and appliances made from said polymeric materials. Polymeric materials having polymer crystals provide favorable properties, such as enhanced durability and rigidity. This disclosure also provides polymeric materials comprising a crystalline phase comprising at least one polymer crystal, as well as an amorphous phase comprising at least one amorphous polymer. The crystalline phase can confer rigidity to the polymeric material, while the amorphous phase can confer elasticity and flexibility.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: February 4, 2025
    Assignee: Align Technology, Inc.
    Inventors: Michael Christopher Cole, Jennifer Chavez
  • Patent number: 12213856
    Abstract: Orthodontic and/or dental treatment planning methods and apparatuses. In particular, described herein are methods of generating a plurality of orthodontic treatment plans digitally using a hierarchy of bounding boxes enclosing the plurality of 3D shapes to avoid collisions during treatment.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: February 4, 2025
    Assignee: Align Technology, Inc.
    Inventors: Igor Akopov, Anton Lapshin, Samuel Blanco, Artem Kuanbekov, Eric P. Meyer, Andrey Maximov, Boris Likhtman, Michael Flanagan, Jason Ramos, Mitra Derakhshan, Roman A. Roschin, Alexander Belous, Olga Matusevich, Maria Shirshova, Nikolay Yakovlev
  • Patent number: 12211123
    Abstract: Embodiments include receiving image data comprising a representation of teeth, wherein the image data comprises a set of pixel locations for the teeth and depth values associated with the pixel locations in the set of pixel locations. The method further includes generating new image based on applying one or more functions to the image data, wherein the one or more functions adjust one or more color channels of the set of pixel locations based at least in part on the depth values.
    Type: Grant
    Filed: June 23, 2023
    Date of Patent: January 28, 2025
    Assignee: Align Technology, Inc.
    Inventors: Yun Gao, Yingjie Li, Chao Shi
  • Patent number: 12207986
    Abstract: Described herein are methods and apparatuses to obtain an image, or a set of images, of a user's teeth from one or more predetermined viewing angles. These methods and apparatuses may include guiding a user to capture a predetermined set of images of the user's teeth at specified views using an indicator that is output from a mobile telecommunications device, wherein the indicator indicates to the user one or more positions of the mobile telecommunications device relative to a mouth of the user. The captured images are uploaded to provide a treatment progress evaluation.
    Type: Grant
    Filed: October 13, 2023
    Date of Patent: January 28, 2025
    Assignee: Align Technology, Inc.
    Inventors: Maurice K. Carrier, Jr., Phillip Thomas Harris, Sergey Vinnichenko, Samuel Blanco, Aleksandr Sergeevich Karsakov, Sebastien Hareng, Leon Rasovsky
  • Patent number: 12208577
    Abstract: A system includes a partial enclosure configured to hold resin. The system further includes one or more structures configured to at least partially cover the resin. The one or more structures are configured to prevent evaporation of the resin. The system further includes a build platform configured to support an object that is being formed from layers of the resin. A first blade is configured to provide the layers of the resin to form the object on the build platform.
    Type: Grant
    Filed: October 11, 2022
    Date of Patent: January 28, 2025
    Assignee: Align Technology, Inc.
    Inventors: Viswanath Meenakshisundaram, Peter Dorfinger, Umesh Upendra Choudhary, Michael Christopher Cole
  • Patent number: 12208542
    Abstract: Methods for manufacturing thermoformed objects are provided. In some embodiments, a method includes controlling a material transport system to move a material to a first location proximate to one or more heat sources. The method can include controlling the one or more heat sources to heat a first region of the material to a first temperature and heat a second region of the material to a second temperature. The method can also include controlling the material transport system to move the material to a second location proximate to an object forming element, and controlling the object forming element to form a dental appliance from the material.
    Type: Grant
    Filed: March 8, 2023
    Date of Patent: January 28, 2025
    Assignee: Align Technology, Inc.
    Inventors: Yevgeniy Sirovskiy, James C. Culp
  • Patent number: 12202250
    Abstract: Provided herein are methods of obtaining good photocured-ink adhesion to low surface energy materials. The methods have greatly improved adhesion of photocured ink on low surface energy materials, including those that are subjected to high humidity or wet environments. The methods take into account the glass transition temperature (Tg) of the materials and the onset for the glass transition temperature, including ink applied to an exposed surface of the material at an elevated temperature that is close to the Tg of the material. The ink is allowed to sit briefly or soak, such as for more than 1 second, before the ink is cured. The ink may be photocured. Furthermore, the methods do not require solvents or surface treatment, including plasma or corona treatments, to obtain good ink adhesion.
    Type: Grant
    Filed: June 30, 2022
    Date of Patent: January 21, 2025
    Assignee: Align Technology, Inc.
    Inventor: Michael Christopher Cole
  • Patent number: 12193912
    Abstract: Calibrating an intraoral scanner includes obtaining reference data of a reference three-dimensional (3D) representation of a calibration object and obtaining, based on the intraoral scanner being used by a user to scan the 3D calibration object, and from one or more device to real-world coordinate transformations of two-dimensional (2D) images of the 3D calibration object, measurement data. Calibrating the intraoral scanner further includes aligning the measurement data to the reference data to obtain alignment data and updating, based on the alignment data, said one or more transformations.
    Type: Grant
    Filed: February 20, 2024
    Date of Patent: January 14, 2025
    Assignee: Align Technology, Inc.
    Inventors: Tal Verker, Adi Levin, Ofer Saphier, Maayan Moshe
  • Patent number: 12193907
    Abstract: A series of a palatal expanders increasing width can be used to gradually expand a patient's palate. Each palatal expander may have a palatal region flanked by teeth regions. The palatal region can have a plurality of anchor-receiving features (e.g., anchor interfaces) that allow the palatal expander to be attached to temporary anchorage device anchors that have been implanted into the patient's maxilla.
    Type: Grant
    Filed: September 28, 2023
    Date of Patent: January 14, 2025
    Assignee: Align Technology, Inc.
    Inventors: Jeremy Riley, Eric Kuo, Chunhua Li
  • Patent number: 12199406
    Abstract: In embodiments, a system for scanning an intraoral cavity comprises an intraoral scanner to generate topographical scan data of the intraoral cavity and 2D image data of the intraoral cavity, and a processing unit operatively connected to the intraoral scanner. The processing unit is to: receive the topographical scan data and the 2D image data from the intraoral scanner; generate a 3D digital model of the intraoral cavity using the intraoral scan data; output the 3D digital model to a display; determine which portions of the intraoral cavity have been scanned; generate a visual indicator that provides guidance for positioning and orienting the field of view of the intraoral scanner; and output the visual indicator to the display.
    Type: Grant
    Filed: November 9, 2023
    Date of Patent: January 14, 2025
    Assignee: Align Technology, Inc.
    Inventors: Yossef Atiya, Tal Verker
  • Patent number: 12193906
    Abstract: Systems for fabricating dental appliances are provided. In some embodiments, a system comprising one or more processors, and a memory operably coupled to the one or more processors and storing instructions that, when executed by the one or more processors, cause the system to determine an appliance geometry for a dental appliance including a shell configured to move the patient's teeth from an initial arrangement toward a target arrangement. The appliance geometry can include a first power arm having a first connection point for connecting to the shell, a second power arm having a second connection point for connecting to the shell or to a tooth, an elongate connecting structure coupled to the first and second power arms, and an elongate counter-force connector coupled to the first power arm and extending toward the second power arm.
    Type: Grant
    Filed: March 24, 2023
    Date of Patent: January 14, 2025
    Assignee: Align Technology, Inc.
    Inventor: Allen Boronkay
  • Patent number: 12193905
    Abstract: Orthodontic and/or dental treatment planning methods and apparatuses. In particular, described herein are methods of generating a plurality of potential treatment plan variations for the concurrent and interactive review of the treatment plan variations. Treatment settings may be determined based on initial tooth positions and may be arranged in a hierarchy of treatment settings. Each of the plurality of treatment plans may be generated based on a set of treatment settings from the hierarchy of treatment settings. Also described herein are orthodontic and/or dental treatment planning methods and apparatuses that present the plurality of treatment plans to the user to allow a user to select a treatment plan from a plurality of different treatment plans.
    Type: Grant
    Filed: March 24, 2020
    Date of Patent: January 14, 2025
    Assignee: Align Technology, Inc.
    Inventors: Andrey Chekhonin, Boris Vasilevskiy, Victor Rulev, Svetlana Makarenkova, Alexander Mikunov, Artem Kuanbekov
  • Patent number: 12178685
    Abstract: A dental scanning system comprises an intraoral scanner and one or more processors. The intraoral scanner comprises one or more light projectors configured to project a pattern (comprising a plurality of pattern features) on a dental object, and two or more cameras configured to acquire sets of images, each comprising at least one image from each camera. The processor(s) are configured to determine a correspondence between pattern features in the pattern of light and image features in each set of images by determining intersections of projector rays corresponding to one or more of the plurality of pattern features and camera rays corresponding to the one or more image features in three-dimensional (3D) space based on calibration data that associates the camera rays corresponding to pixels on the camera sensor of each of the two or more cameras to the projector rays.
    Type: Grant
    Filed: January 19, 2024
    Date of Patent: December 31, 2024
    Assignee: Align Technology, Inc.
    Inventors: Ofer Saphier, Yossef Atiya, Arkady Rudnitsky, Nir Makmel, Sergei Ozerov, Tal Verker, Tal Levy
  • Patent number: 12182886
    Abstract: Methods for verifying manufacturing data are provided. In some embodiments, a method includes retrieving a fabrication data package including manufacturing data for one or more dental appliances, where the manufacturing data includes one or more treatment stages for repositioning a patient's teeth using the one or more dental appliances. The method can include determining whether there is an error in the manufacturing data of the fabrication data package. In response to a determination that there is an error in the manufacturing data, the method can include requesting a corrected fabrication data package, and transmitting the corrected fabrication data package to at least one fabrication terminal configured to execute a fabrication process for manufacturing the one or more dental appliances.
    Type: Grant
    Filed: September 20, 2023
    Date of Patent: December 31, 2024
    Assignee: Align Technology, Inc.
    Inventors: Artem Borovinskih, Qinghui Lu, Maneesh Dhagat, Shiva P. Sambu, Evgeny Timofeyev, Dmitry Sultanov, Anton Spiridonov, Ivan Ionov, Sergey Nikolskiy, Vasily Ivanov, Alexey Vishnevskiy
  • Patent number: 12178683
    Abstract: Embodiments include receiving intraoral scan data comprising a plurality of intraoral images of a dental site generated during scanning of the dental site by an intraoral scanner, a plurality of ink markings each comprising a pattern of ink having been temporarily stamped or tattooed onto a gingival surface at the dental site prior to the scanning of the dental site, wherein at least two intraoral images of the plurality of intraoral images comprise representations of one or more ink markings of the plurality of ink markings. Embodiments further include performing registration between the plurality of intraoral images based at least in part on the one or more ink markings, generating a three-dimensional (3D) model of the dental site using the plurality of intraoral images that have undergone registration, and outputting the generated 3D model to a display.
    Type: Grant
    Filed: September 18, 2023
    Date of Patent: December 31, 2024
    Assignee: Align Technology, Inc.
    Inventors: Avi Kopelman, Adi Levin, Ran Katz, Eric Kuo
  • Patent number: 12171575
    Abstract: Intraoral systems and methods including aligners having soft tissue sensors. The soft tissue sensors may detect protein biomarkers to determine effectiveness of the aligners for causing tooth movement according to a treatment plan. One or more microneedles may be configured to pass the protein biomarker to the soft tissue sensor. A processor may be configured to compare a detected level of the protein biomarker to an expected lever of the protein biomarker, and determine whether an aligner should be replaced. A bias may be configured to apply continuous force to hold the microneedle(s) against a patient's soft tissue. A controller may be configured to apply a biasing force to move the microneedles(s) from a retracted position to an extended position to penetrate the patient's soft tissue.
    Type: Grant
    Filed: October 4, 2018
    Date of Patent: December 24, 2024
    Assignee: Align Technology, Inc.
    Inventors: Avi Kopelman, Srinivas Kaza
  • Patent number: 12171634
    Abstract: Methods for and media with instruction to cause acquiring known dimensions of a tooth, applying a multivariant regression model using the known dimensions to calculate projected dimensions of the unerupted or erupting tooth, customizing a standard virtual geometry and/or a predefined virtual geometry using the projected dimensions of the unerupted or erupting tooth, and inserting the customized virtual geometry into a virtual model of the patient's jaw, and planning the movement of the teeth of the patient and designing a series of removable orthodontic aligners using the virtual model, the series of removable orthodontic aligners configured to be worn by the patient to incrementally align the teeth according to the planned movement.
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: December 24, 2024
    Assignee: Align Technology, Inc.
    Inventors: Jeeyoung Choi, Chunhua Li, John Morton, Bastien Pesenti, Vadim Matov, Alexander Beliaev, Petr Ushanov, Roman A. Roschin
  • Patent number: 12171633
    Abstract: Systems and methods for monitoring the status of oral appliances using sensors. One or more oral appliances may include one or more sensor receiver and emitter pairs configured to collect sensor data. Each sensor receiver and emitter pair may include a sensor receiver on or in a first portion of the oral appliance(s) and a sensor emitter on a second portion of the oral appliance(s), where each sensor receiver is configured to receive a signal emitted by a corresponding sensor emitter. At least one processor may be configured to determine the status of the oral appliance(s) and determine whether to modify a treatment plan implemented by the oral appliance(s) based on the status. The status may include one or more of: user compliance, condition of the oral appliance(s), and effectiveness of the oral appliance(s).
    Type: Grant
    Filed: December 8, 2021
    Date of Patent: December 24, 2024
    Assignee: Align Technology, Inc.
    Inventors: Yaser Shanjani, Bruce Cam, Jun Sato