Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation. The process includes the steps of: preparing a melt of silicon steel, casting a strip of said steel, hot rolling, cold rolling, decarburizing, and final texture annealing. The cast strip has a thickness of from 0.15 to 1.0 inch.

Abstract: A process for producing a phosphorus-bearing soft magnetic material. The process includes the steps of: blending iron powder and ferro-phosphorus powder into a mixture containing from 0.4 to 1.25% phosphorus; pressing said blended mixture into a compact; and sintering said compact in a non-oxidizing atmosphere. The iron and ferro-phosphorus powder respectively have no more than 0.02 and 0.2% calcium. The ferro-phosphorus powder has from 12 to 30% phosphorus.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/Oe) at 10 oersteds. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel to a thickness no greater than 0.020 inch; recrystallizing the cold rolled steel at a temperature between 1300.degree. and 1550.degree. F in a hydrogen-bearing atmosphere having a dew point of from +50.degree. to +150.degree. F; decarburizing said steel to a carbon level below 0.005%; applying a refractory oxide base coating to said steel; and final texture annealing said steel. The steel is heated to said temperature range of between 1300.degree. and 1550.degree. F at a heating rate of at least 1500.degree.

Abstract: There is disclosed a process for producing elongated metal articles by atomizing molten metal in an inert atmosphere and cooling the particles to remove at least some heat of fusion, but not below 40% of the solidus temperature on the centrigrade scale, while they fall onto a bed of particles on a moving support. The particles are then consolidated by means such as passing the bed through rolls to form an elongated metal article.

Abstract: A hot workable austenitic stainless steel of improved pitting and crevice corrosion resistance to the chloride ion. The steel consists essentialy of, by weight, from 18 to 20% chromium, 11 to 14% nickel, 3 to 4% molybdenum, up to 2% manganese, up to 0.01% sulfur, up to 0.1% of at least one element from the group consisting of cerium, calcium and magnesium, nitrogen from 0.1% up to its solubility limit, up to 0.08% carbon, up to 1% silicon, up to 1% columbium, up to 0.3% vanadium, up to 0.3% titanium, balance essentially iron.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O.sub.e) at 10 oersteds. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel; decarburizing said steel; applying a refractory oxide coating containing both boron and an oxide less stable than SiO.sub.2 at temperatures up to 2150.degree. F; and final texture annealing said steel.

Abstract: A hot workable austenitic stainless steel having superior pitting and crevice corrosion resistance to the chloride ion. The steel consists essentially of, by weight, from 19 to 23% chromium, 5 to 16% nickel, 3 to 5% molybdenum, 2.5 to 15% manganese, up to 0.01% sulfur, up to 0.1% of at least one element from the group consisting of cerium, calcium and magnesium, nitrogen from 0.2% up to its solubility limit, up to 0.1% carbon, up to 1% silicon, up to 3% copper, up to 1% columbium, up to 0.3% vanadium, up to 0.3% titanium, balance essentially iron.

Abstract: A strip is continuously passed through a molten salt bath in a main tank having a central longitudinal baffle providing passageways at each end thereof. A sink guide roll is provided for the strip at the exit half of the tank. A heating tank is located along one longitudinal side of the main tank at the entry end thereof and has front and rear connecting openings with the main tank. An agitator is positioned at the front end of the heating tank. A forward tank section located along the other side of the tank has a bottom opening connecting therewith. An intermediate tank section has upper and lower compartments, the upper compartment serving as a sludge settling basin. A rear tank section has an agitator therein and is connected to the forward tank section through the lower compartment. Small openings adjacent the top of the upper compartment open into the main tank and to the rear tank section.

Abstract: A ceramic refractory mold protection device for an ingot mold having a flat top surface with a hole therethrough includes a shank portion which fits in the hole an integral head portion which is adapted to rest on the flat top surface and cover the impact area onto which steel is teemed. The head portion extends between 1 and 3 inches from the shank and is between 3/4 and 2 inches high. After the steel is poured and the ingot stripped from the mold, the protective device is removed from the mold and replaced by a new one for the next pour.

Abstract: A plate hold-down device for use during the abrasive cutting of plates which includes an expansible and retractable member adapted to be filled with a liquid and placed onto the plate.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O.sub.e) at 10 oersteds. Involved therein are the steps of cold rolling a hot rolled band to final gage without an intermediate anneal between cold rolling passes; and preparing said band from a melt having 0.0006 to 0.0018% boron, and manganese and sulfur contents which produce a manganese to sulfur ratio of at least 1.83 in said band.

Abstract: Continuous testing apparatus for determining the magnetic characteristics of a strip of moving material including a flux inducing and pick-up device to induce a quantity of flux into the material and dual voltage output producing coils for producing different voltages from material having the same magnetic permeability, and circuit means coupled with the dual coils to produce an output voltage which is a characteristic of the ratio of the voltage produced by one of the coils and the difference between the voltages produced by both of the coils. The invention also includes the method of obtaining a profile of the coil of the material throughout the entire length thereof.

Abstract: Strip is cleaned by passing it through a molten salt bath in a rectangular tank having U-shaped heating tubes arranged horizontally along each longitudinal side of the tank. Agitators positioned within L-shaped ducts at diagonally opposite corners of the tank cause movement of the bath past the heating tubes, thus heating the bath uniformly and keeping it in motion to prevent sludge from settling out. A second tank arranged along one side of the main tank has two spaced apart openings into the main tank and an agitator which causes movement of molten salt therethrough. The second tank also has a settling chamber therein through which molten salt passes slowly so as to cause sludge to settle out.

Abstract: A steel strip such as stainless steel is passed in uncoiled form through a jet recuperator, an intermediate furnace section, and a main fired furnace section in which a fuel such as natural gas is burned. The exit end of the main furnace section has an opening only slightly greater than the cross-section of the strip. The strip is preheated in the jet recuperator by forcing waste gases from top and bottom waste gas chambers through holes in the bottom and top, respectively, of the waste gas chambers against both sides of the strip. The strip is further heated by the waste gases in the unfired intermediate section and brought to final temperature in the main fired section.

Abstract: A process for descaling a metallic body, wherein a heated body is immersed in a bath of a molten oxidizing salt, and subsequently in an electrolyte of an aqueous solution of at least one neutral salt from the group consisting of the chloride, sulfate and nitrate of an alkali metal or ammonium.

Abstract: A phosphoric acid flux with good fluxing efficiency and high viscosity, and one which is especially suitable for use in the soldering of copper and copper-plated stainless steel. The flux is in the form of a viscous fluid, or a thermally unstable emulsion when the fluid is combined with a pasty vehicle. The viscous fluid contains phosphoric acid and an organic material (molecular weight between 4,000 and 20,000) from the group consisting of polyethers and polyimines or mixtures thereof having an atomic ratio of carbon to ether oxygen plus imine nitrogen between 1.5 and 3.1.

Abstract: A phosphoric acid flux with good fluxing efficiency and high viscosity, and one which is especially suitable for use in the soldering of copper, stainless steel and copper-plated stainless steel. The flux is in the form of a viscous fluid, or a thermally unstable emulsion when the fluid is combined with a pasty vehicle. The viscous fluid contains phosphoric acid, copper containing material and an organic material (molecular weight between 4,000 and 20,000) from the group consisting of polyethers and polyimines or mixtures thereof having an atomic ratio of carbon to ether oxygen plus imine nitrogen between 1.5 and 3.1.

Abstract: There is disclosed a process for producing strip material useful for making lead frames which includes preparing a ferritic stainless steel substrate as a thin strip and, before subjecting it to finish rolling, electroplating it with a first layer of copper and an outside layer of nickel or tin, after which the strip is precision rolled to final gauge. There is also disclosed the product from this process which is a precision rolled strip having a core of ferritic stainless steel and a continuous surface layer of nickel or tin with an intermediate layer of copper.

Abstract: A process for producing electromagnetic silicon steel having a cube-on-edge orientation and a permeability of at least 1870 (G/O.sub.e) at 10 oersteds. The process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel; cold rolling said steel to a thickness no greater than 0.020 inch; decarburizing said steel to a carbon level below 0.005%; normalizing said steel at a temperature of from 1550.degree. to 2000.degree. F in a hydrogen-bearing atmosphere; applying a refractory oxide base coating to said steel; and final texture annealing said steel.

Abstract: A hot rolled band suitable for processing into cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O.sub.e) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss; and processing for the steel from which the band is made. The hot rolled band has a thickness of from about 0.050 to about 0.120 inch; and consists essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium; 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, between 0.3 and 1.0% copper, no more than 0.008% aluminum, balance iron. Processing includes the steps of cold rolling the steel band to a thickness no greater than 0.020 inch without an intermediate anneal between cold rolling passes; preparing several coils from the steel; decarburizing the steel and final texture annealing the steel. Essential to the invention is the inclusion of a controlled amount of copper in the melt.