Abstract: A method of manufacturing a compact includes filling a space defined by a die hole in a die and a lower punch with powder, and compressing the powder in the space with the lower punch and an upper punch to form a compact. The compact includes a body, the body being prism-shaped and having a first bottom surface, a second bottom surface opposite to the first bottom surface, and a plurality of side surfaces, a first plate portion provided on the first bottom surface, and a second plate portion provided on the second bottom surface.

Abstract: A pump assembly includes an axial gap motor including a first stator, a motor rotor and a motor shaft, and a first pump including a first pump rotor configured to be rotated by the motor rotor. The first stator includes a first yoke having an annular shape and a plurality of first teeth disposed on a first surface of the first yoke. The first pump is disposed in a first internal space surrounded by the plurality of first teeth.

Abstract: Provided is an axial gap-type rotary electric machine in which a first stator, a second stator, and a rotor are arranged in a direction of a rotary shaft of the rotor. The first stator includes a first coil and a first core. The second stator includes a second coil and a second core. The first core includes an annular first yoke, a plurality of first teeth, and a first mark indicating a reference position in a circumferential direction of the first yoke. The second core includes an annular second yoke, a plurality of second teeth, and a second mark indicating a reference position in a circumferential direction of the second yoke.

Abstract: A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.

Abstract: A core used in an axial-gap rotating electric device includes an annular back yoke and a plurality of teeth protruding in an axial direction that is perpendicular to a first flat surface of the back yoke. The plurality of teeth are provided on the first flat surface at intervals in a circumferential direction. The back yoke and the teeth are constituted of an integrally-molded powder compact. A first curved section that connects a peripheral surface of each tooth and the first flat surface of the back yoke is provided at a corner between the tooth and the back yoke. The first curved section has a curvature radius ranging between 0.2 mm and 1.5 mm inclusive.

Abstract: A stator core configured to have a plurality of teeth each including a peripheral surface and a first end surface, wherein each of the plurality of teeth is formed of a dust core, the dust core includes a plurality of coated particles, and each of the plurality of coated particles includes a metallic particle and an electrically insulating coating, and wherein each of the first end surfaces has first regions formed of cross sections of the metallic particles and second regions formed of the electrically insulating coatings between the first regions, each of the peripheral surfaces is made of an oxide containing a constituent element of the soft magnetic material, an average thickness of the oxide in each of the peripheral surfaces is 10 ?m or less, and a difference between a maximum value and a minimum value of a first heights is 0.02 mm or less.

Abstract: A machining system includes, a tool configured to machine a workpiece, a motor configured to rotate the tool or the workpiece, a controller configured to control the motor, a measurement device configured to acquire a load current of the motor, the controller is configured to change a rotational speed of the motor when a Mahalanobis distance exceeds a threshold, the Mahalanobis distance is a value determined by using a parameter based on the load current acquired by the measurement device in a specific machining range of the workpiece, and the parameter based on the load current includes a parameter obtained by performing Fourier transform on the load current and a measured value of the load current.

Abstract: A high-speed steel sintered body includes, a base, a solidified layer continuously disposed on a surface of the base. The base is constituted by high-speed steel, the solidified layer is constituted by high-speed steel whose composition is different from a composition of the high-speed steel constituting the base, and a boundary between the base and the solidified layer is not visually identified in a 200× magnified observation image of a section intersecting the surface.

Abstract: A machining system includes, a tool configured to machine a workpiece, a motor configured to rotate the tool or the workpiece, a controller configured to control the motor, a measurement device configured to acquire a load current of the motor, the controller is configured to change a rotational speed of the motor when a Mahalanobis distance exceeds a threshold, the Mahalanobis distance is a value determined by using a parameter based on the load current acquired by the measurement device in a specific machining range of the workpiece, and the parameter based on the load current includes a parameter obtained by performing Fourier transform on the load current and a measured value of the load current.

Abstract: A core for use in an axial gap rotating electric machine, the core including: a yoke having an annular plate shape; and a plurality of teeth having a columnar shape arranged at intervals in a circumferential direction of the yoke, wherein the yoke has: an outer-circumferential face; an inner-circumferential face; a first face having a flat shape connecting the outer-circumferential face and the inner-circumferential face to each other; and a plurality of recessed portions connected to the first face, each of the plurality of teeth has an outer-circumferential face protruding in an axial direction of the yoke with respect to the first face, each of the plurality of recessed portions are connected to at least a portion of each one of the plurality of teeth in a circumferential direction of the outer-circumferential face, all shortest distances between at least one of an outer-circumferential edge of the first face and an inner-circumferential edge of the first face and the outer-circumferential faces of the plu

Abstract: A method of manufacturing a sintered gear includes preparing a green compact having two gear-shaped end surfaces, one on each of two sides in an axial direction of the green compact, and having a plurality of teeth on an outer peripheral surface formed between the two end surfaces; chamfering an edge of the teeth by a brush; and sintering the green compact. The brush is a wheel-type brush including a disk-shaped wheel and a bristle member radially protruding from an outer periphery of the wheel. The chamfering includes disposing the brush with respect to the green compact such that the axial direction of the green compact and an axial direction of the wheel intersect with each other; bringing a tip of the bristle member into contact with a tooth bottom edge; and relatively moving the brush in a circumferential direction of the green compact while rotating the brush.

Abstract: A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.

Abstract: A cylindrical sintered material made of metal, in which one of an inner peripheral surface and an outer peripheral surface of the sintered material includes: a plurality of helical teeth arranged in parallel along a circumferential direction of the sintered material; and a sizing mark provided on at least a part of a tooth bottom surface, a tooth surface, and a tooth tip surface of each of the helical teeth, the helical tooth has a tooth profile error less than or equal to 6 ?m, and the helical tooth has a tooth trace error less than or equal to 27 ?m.

Abstract: An iron-based sintered body includes a metal matrix and complex oxide particles contained in the metal matrix. When a main viewing field having an area of 176 ?m×226 ?m is taken on a cross section of the iron-based sintered body and divided into a 5×5 array of 25 viewing fields each having an area of 35.2 ?m×45.2 ?m, the complex oxide particles have an average equivalent circle diameter of from 0.3 ?m to 2.5 ?m inclusive, and a value obtained by dividing the total area of the 25 viewing fields by the total number of complex oxide particles present in the 25 viewing fields is from 10 ?m2/particle to 1,000 ?m2/particle inclusive. The number of viewing fields in which no complex oxide particle is present is 4 or less out of the 25 viewing fields.

Abstract: A tool main body to which an insert is attachable, in which the tool main body is made of sintered metal material, and the sintered metal material includes a parent phase made of a metal and a plurality of pores present in the parent phase.

Abstract: A rotary pump includes: a pump rotor having a flat rotor side surface facing in an axial direction; a housing body having an opening in the axial direction and a flat flange surface formed around the opening, the housing body rotatably housing the pump rotor in the opening such that the rotor side surface is flush with the flange surface; and a cover member having a flat mating surface that is fixed while being pressed against the flange surface by fastening of a bolt, and a flat sliding/guiding surface that slides and guides the rotor side surface. The cover member is formed of a crosslinked fluororesin and a metal body. The metal body is provided with the mating surface, and a recess obtained by recessing an area corresponding to the sliding/guiding surface, in the axial direction with respect to the mating surface.

Abstract: A sintered body manufacturing apparatus includes a compacting apparatus configured to press a raw powder containing a metal powder into a green compact, a machining apparatus configured to perform a cutting operation on the green compact to produce an unsintered materials, and a green compact conveying path configured to connect the compacting apparatus in series to the machining apparatus to convey green compacts one by one from the compacting apparatus to the machining apparatus.

Abstract: A crosslinked fluororesin-coated rotor manufacturing method is a method for manufacturing an annular outer rotor of an internal gear pump including the outer rotor, and an inner rotor, a side surfaces of the outer rotor being coated with a crosslinked fluororesin, an inner peripheral surface of the outer rotor not being coated with the crosslinked fluororesin, the method including: using an outer masking jig for covering the inner peripheral surface in a state where the side surfaces of the outer rotor are exposed; coating the outer rotor with an uncrosslinked fluororesin in a state where the outer masking jig is mounted to the outer rotor; and then irradiating the fluororesin with radiation in a state where the outer masking jig is removed from the outer rotor, to crosslink the fluororesin.

Abstract: Provided is a rotary pump including: a pump rotor having a flat first rotor side surface facing one side in an axial direction, and a flat second rotor side surface facing the other side in the axial direction; and a housing configured to rotatably house the pump rotor. The housing includes: a ring member having a hollow tubular shape and openings at both ends in the axial direction; a first side member detachably mounted to one end in the axial direction of the ring member to slide and guide the first rotor side surface by using a first crosslinked fluororesin flat surface formed of a crosslinked fluororesin; and a second side member detachably mounted to the other end in the axial direction of the ring member to slide and guide the second rotor side surface by using a second crosslinked fluororesin flat surface formed of the crosslinked fluororesin.

Abstract: A crosslinked fluororesin-coated pump rotor manufacturing method is a method for manufacturing a pump rotor having flat rotor side surfaces and provided with a coating layer of a crosslinked fluororesin on each rotor side surface, the method including: screen-printing a dispersion liquid obtained by dispersing particles of a fluororesin in a solvent, on the rotor side surface by using a screen plate having an opening having a shape in which the opening does not protrude from an outer peripheral edge of the rotor side surface; then heating the pump rotor to a temperature equal to or higher than a melting point of the fluororesin to bake the fluororesin on the rotor side surface; and then irradiating the fluororesin with radiation to crosslink the fluororesin.