Patents Assigned to Alloy Ltd.
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Publication number: 20220389925Abstract: Provided is a rotary pump including: a pump rotor having a flat first rotor side surface facing one side in an axial direction, and a flat second rotor side surface facing the other side in the axial direction; and a housing configured to rotatably house the pump rotor. The housing includes: a ring member having a hollow tubular shape and openings at both ends in the axial direction; a first side member detachably mounted to one end in the axial direction of the ring member to slide and guide the first rotor side surface by using a first crosslinked fluororesin flat surface formed of a crosslinked fluororesin; and a second side member detachably mounted to the other end in the axial direction of the ring member to slide and guide the second rotor side surface by using a second crosslinked fluororesin flat surface formed of the crosslinked fluororesin.Type: ApplicationFiled: December 24, 2019Publication date: December 8, 2022Applicants: Sumitomo Electric Sintered Alloy, Ltd., Sumitomo Electric Industries, Ltd.Inventors: Shoichi TAKADA, Masato UOZUMI, Makoto NAKABAYASHI, Eiichi KOBAYASHI, Kazuaki IKEDA
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Patent number: 11504809Abstract: A method according to one aspect of the present disclosure is a laser marking method for a powder compact containing metal powder, which includes: a first step of scanning with laser light of first power which is weaker over a predetermined area in a surface of the powder compact, to melt and smooth inside of the predetermined area; and a second step of scanning with laser light of second power which is greater, to form a dot formed of a recess of a predetermined depth at a predetermined location in the predetermined area.Type: GrantFiled: July 11, 2018Date of Patent: November 22, 2022Assignee: Sumitomo Electric Sintered Alloy, Ltd.Inventors: Hiroaki Terai, Masayuki Tauchi, Kenji Nawachi
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Publication number: 20220352768Abstract: A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.Type: ApplicationFiled: March 31, 2021Publication date: November 3, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tatsuya SAITO, Tomoyuki UENO
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Publication number: 20220342390Abstract: A processing system comprises a tool that processes a workpiece composed of a metal member, a motor that rotates the workpiece or the tool, a control unit that controls the motor, and a measurement unit that obtains an electrical quantity of the motor, wherein the control unit changes a rotational speed of the motor based on a difference between a first electrical quantity and a second electrical quantity, the first electrical quantity is an electrical quantity obtained by the measurement unit while the motor rotates before the workpiece is processed, and the second electrical quantity is an electrical quantity obtained by the measurement unit while the workpiece is processed.Type: ApplicationFiled: August 31, 2020Publication date: October 27, 2022Applicant: Sumitomo Electric Sintered Alloy, Ltd.Inventor: Kazuo MAEDA
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Publication number: 20220333653Abstract: A sintered member having an annular shape, includes: a first face facing one side in an axial direction; a second face facing the other side in the axial direction; an inner peripheral face connected to an inner peripheral edge of the first face; and a plurality of tooth groups and a plurality of tooth-missing parts which are alternately disposed along a circumferential direction of the inner peripheral face. The second face includes a plurality of ball grooves arranged in parallel in the circumferential direction. Each tooth group includes a plurality of spline teeth that are continuous in the circumferential direction of the peripheral face. The number of plurality of tooth-missing parts is the same as the plurality of ball grooves. Positions in a radial direction in which the plurality of tooth-missing parts are formed are within ranges in the radial direction in which the ball grooves are formed.Type: ApplicationFiled: August 17, 2020Publication date: October 20, 2022Applicant: Sumitomo Electric Sintered Alloy, Ltd.Inventor: Junpei HARA
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Publication number: 20220331924Abstract: A first plate includes: a first hole penetrating a first front surface and a first back surface; an opening edge constituting the first hole, a front-side first opening edge being provided in the first front surface; a back-side first opening edge constituting the first hole, the back-side first opening edge being provided in the first back surface; and a first chamfered portion provided on at least one of the front-side first opening edge and the back-side first opening edge, a second plate includes: a second hole including a back-side second opening edge provided in at least a second back surface; and a back-side second chamfered portion provided at the back-side second opening edge, an axis of the first hole and an axis of the second hole are coaxial, and the at least one of the first chamfered portion and the back-side second chamfered portion have a cutting mark.Type: ApplicationFiled: September 4, 2020Publication date: October 20, 2022Applicant: Sumitomo Electric Sintered Alloy, Ltd.Inventor: Kazuo MAEDA
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Publication number: 20220329115Abstract: Provided is an axial gap-type rotary electric machine in which a first stator, a second stator, and a rotor are arranged in a direction of a rotary shaft of the rotor. The first stator includes a first coil and a first core. The second stator includes a second coil and a second core. The first core includes an annular first yoke, a plurality of first teeth, and a first mark indicating a reference position in a circumferential direction of the first yoke. The second core includes an annular second yoke, a plurality of second teeth, and a second mark indicating a reference position in a circumferential direction of the second yoke. When viewed in the direction of the rotary shaft, the first mark and the second mark are symmetrically positioned with respect to the rotary shaft.Type: ApplicationFiled: September 8, 2020Publication date: October 13, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tatsuya SAITO, Tomoyuki UENO, Yuichi NAKAMURA
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Patent number: 11458546Abstract: The throwaway insert includes a base and a cutting edge member. The cutting edge member includes a rake face, a flank face, a first connecting face, a second connecting face, and a first ridgeline serving as a cutting edge. The rake face includes a main surface and a first chamfer provided at an edge tip portion of the cutting edge member, the edge tip portion including an extreme tip portion of the cutting edge member. In a plan view from an upper surface of the base, the flank face, the first connecting face, and the second connecting face are located external to the base. The first chamfer is inclined relative to the main surface so as to increase a thickness of the cutting edge member as the first chamfer is closer to the main surface.Type: GrantFiled: February 2, 2017Date of Patent: October 4, 2022Assignee: Sumitomo Electric Sintered Alloy, Ltd.Inventor: Kazuo Maeda
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Publication number: 20220297251Abstract: A processing system that successively processes a plurality of workpieces includes: a tool that processes each of the workpieces; a motor that rotates the tool or each of the workpieces; a control unit that controls the motor; and a measurement unit that obtains an electrical quantity of the motor, where the control unit includes a first control unit that controls a rotational speed of the motor based on a first difference between a first electrical quantity and a second electrical quantity, the first electrical quantity is an electrical quantity obtained by the measurement unit at a specific processed portion of a first workpiece currently being processed, the second electrical quantity is an electrical quantity obtained by the measurement unit during processing of a portion of a second workpiece corresponding to the specific processed portion, and the second workpiece is a workpiece that was processed prior to the first workpiece.Type: ApplicationFiled: August 31, 2020Publication date: September 22, 2022Applicant: Sumitomo Electric Sintered Alloy, Ltd.Inventor: Masaki UNTEN
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Publication number: 20220299097Abstract: A sintered gear of annular shape which has a composition including a metal, has a plurality of pores in a surface thereof, and has a relative density of 93% or more and 99.5% or less.Type: ApplicationFiled: August 30, 2019Publication date: September 22, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tomoyuki ISHIMINE, Shigeki EGASHIRA, Kazunari SHIMAUCHI, Takayuki TASHIRO
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Publication number: 20220281000Abstract: A sintered material containing a parent phase composed of a metal and a plurality of pores present in the parent phase, wherein the pores in a cross section have an average cross-sectional area of 500 ?m2 or less, and the sintered material has a relative density in the range of 93% to 99.5%.Type: ApplicationFiled: August 30, 2019Publication date: September 8, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tomoyuki ISHIMINE, Shigeki EGASHIRA, Kazunari SHIMAUCHI, Takayuki TASHIRO
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Publication number: 20220226944Abstract: A method for manufacturing a sintered gear comprising the steps of: preparing a cylindrical green compact; gear-cutting the green compact with a hob; and sintering the gear-hobbed green compact, wherein the hob is such that a ratio of a number of cutting edges thereof per round to a number of starts thereof exceeds 8.Type: ApplicationFiled: April 28, 2020Publication date: July 21, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Kazunari SHIMAUCHI, Tomoyuki UENO, Tomoyuki ISHIMINE, Munehiro NODA
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Publication number: 20220176448Abstract: A manufacturing system according to an aspect of the present disclosure includes: a molding apparatus configured to uniaxially press raw material powder containing metal powder to fabricate a powder compact whose whole or part has a relative density of 93% or more; a robot processing apparatus including an articulated robot configured to machine the powder compact to fabricate a processed molded article; and an induction heating sintering furnace configured to sinter the processed molded article by high frequency induction heating to fabricate a sintered product.Type: ApplicationFiled: April 24, 2019Publication date: June 9, 2022Applicant: Sumitomo Electric Sintered Alloy, Ltd.Inventors: Shin NOGUCHI, Tatsushi YAMAMOTO, Tetsuya HAYASHI
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Patent number: 11325186Abstract: Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.Type: GrantFiled: December 8, 2015Date of Patent: May 10, 2022Assignees: Sumitomo Electric Sintered Alloy, Ltd., Nikken Tool Co., Ltd.Inventors: Yasunori Sonoda, Ryota Take, Fumihiro Matsumoto, Tsuguru Sugimoto
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Patent number: 11305347Abstract: Provided is a method for manufacturing a sintered component, which can suppress occurrence of edge chipping when a through-hole is formed in a powder-compact green body and also has a good productivity. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a powder-compact green body; a drilling step of forming a hole in the powder-compact green body using a drill; a sintering step of sintering the powder-compact green body after drilling, wherein the drill used for drilling has a circular-arc shaped cutting edge on a point portion thereof.Type: GrantFiled: July 7, 2020Date of Patent: April 19, 2022Assignees: Sumitomo Electric Sintered Alloy, Ltd., Nikken Tool Co., Ltd.Inventors: Yasunori Sonoda, Ryota Take, Fumihiro Matsumoto, Tsuguru Sugimoto
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Publication number: 20220105564Abstract: A sintered material with a composition composed of an iron-based alloy and a structure in which the number of compound particles 0.3 ?m or more in size is less than 200 per 100 ?m×100 ?m unit area in a cross section, wherein the sintered material has a relative density of 93% or more.Type: ApplicationFiled: January 29, 2020Publication date: April 7, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Shigeki EGASHIRA, Takayuki TASHIRO, Tomoyuki ISHIMINE, Kosuke TOMINAGA
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Publication number: 20220060066Abstract: A core for use in an axial gap rotating electric machine, the core including: a yoke having an annular plate shape; and a plurality of teeth having a columnar shape arranged at intervals in a circumferential direction of the yoke, wherein the yoke has: an outer-circumferential face; an inner-circumferential face; a first face having a flat shape connecting the outer-circumferential face and the inner-circumferential face to each other; and a plurality of recessed portions connected to the first face, each of the plurality of teeth has an outer-circumferential face protruding in an axial direction of the yoke with respect to the first face, each of the plurality of recessed portions are connected to at least a portion of each one of the plurality of teeth in a circumferential direction of the outer-circumferential face, all shortest distances between at least one of an outer-circumferential edge of the first face and an inner-circumferential edge of the first face and the outer-circumferential faces of the pluType: ApplicationFiled: December 13, 2019Publication date: February 24, 2022Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tatsuya SAITO, Tomoyuki UENO, Yuka FUKUNAGA, Hijiri TSURUTA, Shinichi HIRONO
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Publication number: 20220014050Abstract: A core used in an axial-gap rotating electric device includes an annular back yoke and a plurality of teeth protruding in an axial direction that is perpendicular to a first flat surface of the back yoke. The plurality of teeth are provided on the first flat surface at intervals in a circumferential direction. The back yoke and the teeth are constituted of an integrally-molded powder compact. A first curved section that connects a peripheral surface of each tooth and the first flat surface of the back yoke is provided at a corner between the tooth and the back yoke. The first curved section has a curvature radius ranging between 0.2 mm and 1.5 mm inclusive.Type: ApplicationFiled: September 5, 2019Publication date: January 13, 2022Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tatsuya SAITO, Tomoyuki UENO, Hijiri TSURUTA, Yuichi NAKAMURA, Yuka FUKUNAGA
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Patent number: 11219950Abstract: Provided is a method for manufacturing a sintered component having a hole formed therein, in which a sintered component having no defect, such as cracks, can be manufactured with good productivity and also a reduction in tool life accompanied by forming the hole can be suppressed. The method for manufacturing a sintered component includes a molding step of press-molding a raw material powder containing a metal powder and thus fabricating a green body; a drilling step of forming a hole in the green body using a candle-type drill and thus forming a thin-walled portion, of which a thickness Gt as measured between an inner circumferential surface of the hole and an outer surface of the green body is smaller than a diameter Gd of the hole; and a sintering step of sintering the green body after the drilling step.Type: GrantFiled: March 18, 2019Date of Patent: January 11, 2022Assignee: Sumitomo Electric Sintered Alloy, Ltd.Inventors: Yasunori Sonoda, Ryota Take
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Publication number: 20210351639Abstract: A core that is used in an axial-gap rotary electric machine and that includes a body, and frame-shaped flange portions. The body includes an annular yoke and columnar teeth that are arranged in a circumferential direction of the yoke. The flange portions are fixed to end portions of the respective teeth. The yoke and the teeth are composed of a single powder compact. Each of the flange portions is composed of a powder compact that has a through-hole. The end portion of each of the teeth is inserted in the through-hole, and an end surface of each of the teeth is exposed from the through-hole. A ratio of an area of the end surface of each of the teeth to an area within an outer circumferential edge of each of the flange portions is 7.5% or more in a plan view in an axial direction of the yoke.Type: ApplicationFiled: September 5, 2019Publication date: November 11, 2021Applicants: Sumitomo Electric Industries, Ltd., Sumitomo Electric Sintered Alloy, Ltd.Inventors: Tatsuya SAITO, Yuichi NAKAMURA, Tomoyuki UENO