Abstract: An adapter assembly for transmitting a drive force from a pile driving system defining a drive axis to a pile defining a pile axis comprising a base assembly and an adapter assembly. The base assembly is operatively supported such that the drive force is transmitted to the base assembly. The adapter assembly comprises a plate member, a skirt member defining a skirt chamber, and an adapter connector configured to support the skirt member relative to the base assembly, the plate member, and the pile member. The adapter assembly substantially aligns the drive axis with the pile axis. The drive force is transmitted from the base assembly to the plate member. The pile is received within the skirt chamber such that the drive force is transmitted from the plate member to the pile. The skirt member is substantially isolated from the drive force.

Abstract: A clamp assembly for a pile driving system for driving a concrete sheet pile, the clamp assembly comprising a clamp body, a first clamp member supported relative to the clamp body, and a second clamp member supported for movement relative to the clamp body, and a bumper member. A clamp region is formed between the first and second clamp members. The bumper member is supported relative to the clamp body above the clamp region. The clamp body is configured such that the concrete sheet pile enters the clamp region from below. The second clamp member is displaced towards the first clamp member to engage the concrete sheet pile in the clamp region. The bumper member resiliently deforms to inhibit direct transmission of forces between the concrete sheet pile and the clamp body during driving of the concrete sheet pile.

Abstract: An bearing cooling system is connected to and actuated by the vibration of a vibratory device to pump lubricant to lubricate internal components of the vibratory device. The bearing cooling system has a bottom end cap with an inlet in fluid communication with the vibratory device, a top end cap with an outlet for delivering the lubricant to lubricate components of the vibratory device, a tube disposed between and sealingly engaging the bottom end cap and the top end cap, and a piston having a lubricant passageway. The piston is slidably disposed within the tube downstream of the bottom end cap and upstream of the top end cap. Vibration of the vibration device causes the piston to oscillate within the tube to draw lubricant from the vibration device which passes through the lubricant passageway in the piston, and delivers lubricant to lubricate internal components of the vibration device.

Abstract: An inertia pump is connected to and actuated by the vibration of a vibratory device to pump lubricant to lubricate internal components of the vibratory device. The inertia pump has a bottom end cap with an inlet in fluid communication with the vibratory device, a top end cap with an outlet for delivering the lubricant to lubricate components of the vibratory device, a tube disposed between and sealingly engaging the bottom end cap and the top end cap, and a piston having a lubricant passageway. The piston is slidably disposed within the tube downstream of the bottom end cap and upstream of the top end cap. Vibration of the vibration device causes the piston to oscillate within the tube to draw lubricant from the vibration device which passes through the lubricant passageway in the piston, and delivers lubricant to lubricate internal components of the vibration device.

Abstract: An bearing cooling system is connected to and actuated by the vibration of a vibratory device to pump lubricant to lubricate internal components of the vibratory device. The bearing cooling system has a bottom end cap with an inlet in fluid communication with the vibratory device, a top end cap with an outlet for delivering the lubricant to lubricate components of the vibratory device, a tube disposed between and sealingly engaging the bottom end cap and the top end cap, and a piston having a lubricant passageway. The piston is slidably disposed within the tube downstream of the bottom end cap and upstream of the top end cap. Vibration of the vibration device causes the piston to oscillate within the tube to draw lubricant from the vibration device which passes through the lubricant passageway in the piston, and delivers lubricant to lubricate internal components of the vibration device.

Abstract: A pile driving system for driving a pile. The pile driving system comprises a housing assembly, a hammer, a helmet member, and a lifting system. The housing assembly defines at least one vent opening is arranged at a first vent location along the drive axis, and at least one vent opening is arranged at a second vent location along the drive axis. When the hammer drops and is above the first vent location, ambient air flows from the main chamber through the vent openings formed at the first and second vent locations. When the hammer is below the first vent location and above the second vent location, ambient air flows from the main chamber through the vent openings formed at the second vent location. When the hammer is below the second vent location, air within the main chamber is compressed to preload the helmet member.

Abstract: An inertia pump is connected to and actuated by the vibration of a vibratory device to pump lubricant to lubricate internal components of the vibratory device. The inertia pump has a bottom end cap with an inlet in fluid communication with the vibratory device, a top end cap with an outlet for delivering the lubricant to lubricate components of the vibratory device, a tube disposed between and sealingly engaging the bottom end cap and the top end cap, and a piston having a lubricant passageway. The piston is slidably disposed within the tube downstream of the bottom end cap and upstream of the top end cap. Vibration of the vibration device causes the piston to oscillate within the tube to draw lubricant from the vibration device which passes through the lubricant passageway in the piston, and delivers lubricant to lubricate internal components of the vibration device.

Abstract: A grouting assembly receives grout and delivers the grout to a pipe assembly for delivery to underground soil. The grouting assembly may have a drive shaft assembly with a rotary output shaft and a drive socket, a grout tube, a drivable coupler, and a grout plug assembly. The grout plug assembly inserts into the drivable coupler and accepts the grout tube in sealed engagement. The rotary output shaft, grout tube, and grout plug assembly define a conduit that provides an unobstructed flow path for the grout into the pipe assembly. The bottom-most pipe segment of the pipe assembly is designed to receive grout introduced through the pipe assembly so that the grout can be emitted through grout ports during the driving of the pile assembly into soil. The emitted grout forms a grout/soil mixture jacket within the disturbed soil along an exterior of the pipe pile assembly which adds appreciably to the overall stability, and particularly the lateral stability, of the pipe pile column created.

Abstract: A drop hammer for driving a pile comprising a ram member supported within a housing chamber for movement relative to the housing member between the lower position and the upper position and a lifting system for moving the ram member from the lower position to the upper position. When the lifting system raises the ram member above a preload position, ambient air substantially freely flows into and out of the housing chamber through a vent port. When the ram member falls below the preload position, fluid is prevented from flowing through the vent port such that ambient air within a preload chamber portion of the housing chamber compresses to create a preload force that is transmitted to the pile. When the ram member moves into the lower position, an impact force generated by the ram member is transmitted to the pile.

Abstract: A clamp member for use in securing a vibratory device to a pile comprises a structural portion and a surface layer. The structural portion defines peaks and valleys. The surface layer is formed on the structural portion and defines an engaging surface. The surface layer defining a thickness dimension of at least approximately 0.0025 inches and a grit of at least approximately 180 Emery.

Abstract: A clamp system includes a frame, a plurality of clamp members, an actuator collar, and an actuator system. The frame includes an attachment member and a stop ring defining a stop cam surface. The clamp members each define first and second cam surfaces. The actuator collar defines an actuator cam surface. The actuator system displaces the actuator collar. The frame supports the actuator collar and the plurality of clamp members such that the first cam surfaces engage the actuator cam surface and the second cam surfaces engage the stop cam surface. Operation of the actuator system displaces the actuator collar towards the stop ring. As the actuator collar moves towards the stop ring, the actuator cam surface acts on the first cam surfaces and the stop cam surface acts on the second cam surfaces such that the clamp members place the clamp system in an engaged configuration.

Abstract: Disclosed is a two-part caisson-clamp, wherein each half of the caisson-clamp contains only one jaw face. The two half caisson-clamps together pinch the top of a pile between them. The jaw faces may have a concave curve to secure the pile between them. The pile extends up between the two caisson-clamps to contact the caisson-beam. Horizontal forces on the two caisson-clamps, which would otherwise drive the two caisson-clamps apart, are resisted by mechanical stop(s). A mandril may be inserted into the pile to reinforce the top of the pile relative to the forces applied and transferred by the half-caisson clamps.

Abstract: A drop hammer for driving a pile comprising a ram member supported within a housing chamber for movement relative to the housing member between the lower position and the upper position and a lifting system for moving the ram member from the lower position to the upper position. When the lifting system raises the ram member above a preload position, ambient air substantially freely flows into and out of the housing chamber through a vent port. When the ram member falls below the preload position, fluid is prevented from flowing through the vent port such that ambient air within a preload chamber portion of the housing chamber compresses to create a preload force that is transmitted to the pile. When the ram member moves into the lower position, an impact force generated by the ram member is transmitted to the pile.

Abstract: A diesel hammer comprises a housing, an anvil, and a release valve. A combustion chamber is formed within the housing below the anvil. The release valve operates in a closed configuration in which fluid is substantially prevented from flowing out of the combustion chamber and an open configuration in which fluid is allowed to flow out of the combustion chamber through the release valve. The diesel hammer operates in a cycle mode in which the release valve is in the closed configuration and, when the anvil moves from an upper position to a lower position, the anvil compresses fluids within the combustion chamber and an interrupt mode in which the release valve is in the open configuration and, when the anvil moves from the upper position to the lower position, the anvil does not substantially compress the fluids within the combustion chamber.

Abstract: A clamp system for an elongate member, comprising first and second clamp members, an actuator member, and an actuator system. The actuator member defines an actuator cam surface and is supported for movement between first and second actuator positions. The second clamp member defines a clamp cam surface and is supported for movement between first and second clamp positions. The actuator system displaces the actuator member between first and second actuator positions. As the actuator member moves from the first actuator position to the second actuator position, the actuator cam surface engages the clamp cam surface to cause the second clamp member to move towards the first clamp member, thereby clamping a portion of the elongate member between the first and second clamp members.

Abstract: A drop hammer for driving a pile. The drop hammer of the present invention comprises a housing member, a ram member, a helmet member, and a lifting system. The housing member defines a housing chamber and a vent port defining a preload position. The ram member is supported for movement within the housing chamber. When the lifting system raises the ram member above the preload position, ambient air substantially freely flows into and out of the housing chamber through the vent port. When the ram member falls below the preload position, ambient air within a preload chamber portion of the housing chamber compresses to apply a preload force on the inner portion of the helmet member. When the ram member moves into the lower position, the ram member impacts the helmet member to force the helmet member from the rest position to the impact position, thereby driving the pile.

Abstract: A pile driving system adapted to be supported by a movable arm assembly to drive a pile comprises an engaging system, a suspension system, a vibratory system, a first clamp assembly, and a second clamp assembly. The engaging system operates in a first mode in which the first clamp assembly rigidly connects the secondary housing to the pile, a second mode in which the second clamp assembly rigidly connects the secondary housing to the pile, a third mode in which the second clamp to assembly rigidly connects the secondary housing to the side portion of the pile, and a fourth mode in which the tip portion of the at least one pick member engages at least one sheet pile of a substantially horizontal stack of sheet piles to remove the at least one sheet pile from the stack of sheet piles.

Abstract: A pile driving system for driving a pile comprising a support system comprising an arm assembly, an engaging system comprising a primary housing and a secondary housing, a suspension system, a vibratory system, and first and second clamp assemblies. The first clamp assembly rigidly connects the secondary housing to the pile. The second clamp assembly rigidly connects the secondary housing to the pile. The second clamp assembly rigidly connects the secondary housing to the side portion of the pile. The tip portion of the at least one pick member engages at least one sheet pile of a substantially horizontal stack of sheet piles to remove the at least one sheet pile from the stack of sheet piles. The pile driving system drives the pile using at least one of a driving force generated by the support system and a vibrational force generated by the vibratory system.

Abstract: A clamp member for use in securing a vibratory device to a pile comprises a structural portion and a surface layer. The structural portion defines peaks and valleys. The surface layer is formed on the structural portion and defines an engaging surface. The surface layer defining a thickness dimension of at least approximately 0.0025 inches and a grit of at least approximately 180 Emery.

Abstract: A clamp system includes a frame, a plurality of clamp members, an actuator collar, and an actuator system. The frame includes an attachment member and a stop ring defining a stop cam surface. The clamp members each define first and second cam surfaces. The actuator collar defines an actuator cam surface. The actuator system displaces the actuator collar. The frame supports the actuator collar and the plurality of clamp members such that the first cam surfaces engage the actuator cam surface and the second cam surfaces engage the stop cam surface. Operation of the actuator system displaces the actuator collar towards the stop ring. As the actuator collar moves towards the stop ring, the actuator cam surface acts on the first cam surfaces and the stop cam surface acts on the second cam surfaces such that the clamp members place the clamp system in an engaged configuration.