Abstract: A clamp assembly for securing a vibratory device to a pile comprising a frame, first and second clamp members, and an actuator. The frame is adapted to be secured to the vibratory device. The first clamp member is supported by the frame and comprises a first engaging surface defining peaks and valleys and comprising a first surface layer formed on the peaks and valleys defined by the first engaging surface. The second clamp member is supported by the frame and comprises a second engaging surface defining peaks and valleys and comprising a second surface layer formed on the peaks and valleys defined by the second engaging surface. The actuator member is arranged to displace at least one of the first and second clamp members such that first and second engaging surfaces engage the pile such that the pile is gripped by between first and second clamp members. At least one of the first and second surface layers defines a thickness dimension of at least approximately 0.

Abstract: A pile driving system for driving a pile comprising a support system comprising an arm assembly, an engaging system comprising a primary housing and a secondary housing, a suspension system, a vibratory system, and first and second clamp assemblies. The first clamp assembly rigidly connects the secondary housing to the pile. The second clamp assembly rigidly connects the secondary housing to the pile. The second clamp assembly rigidly connects the secondary housing to the side portion of the pile. The tip portion of the at least one pick member engages at least one sheet pile of a substantially horizontal stack of sheet piles to remove the at least one sheet pile from the stack of sheet piles. The pile driving system drives the pile using at least one of a driving force generated by the support system and a vibrational force generated by the vibratory system.

Abstract: A clamp system for operatively connecting a vibratory device to a plurality of caissons defining at least first and second diameters comprises a structural member, first and second clamps comprising first and second lock systems, respectively, and a clamp displacement system. The first and second clamps are supported by the structural member. The first and second lock systems fix the first and second clamps relative to the structural member. The clamp displacement system comprises at least one clamp displacement motor supported by the structural member and a mechanical link assembly connected between the at least one clamp displacement motor and the first and second clamps. Operation of the at least one clamp displacement motor allows the first and second clamps to be remotely displaced relative to the structural member such that the first and second clamps are spaced along the structural member as appropriate for either of the first and second diameters.

Abstract: A cordless vibratory pile driver (“vibro”) may use one or more batteries to provide the requisite power. The cordless vibro may sit in a stand that also recharges the unit while it is in the stand when the device is not in use. The replaceable batteries are mounted as part of the suppressor housing on top of the housing that contains the eccentrics. The batteries are balanced on both sides to distribute the weight evenly. A small battery powered electric hydraulic pump sits in the suppressor housing to provide oil to open and close the jaws. A digital hand held remote control sends the necessary signals to the machine to open and close the jaw and to start and stop the vibration.

Abstract: A pile driving system comprising an engaging system comprising a suspension system, a vibratory system, and first and second clamp assemblies. The primary housing is operatively supported by an arm assembly of a support system. The suspension system is configured to resiliently oppose movement of a secondary housing within a limited range of movement relative to a primary housing. The vibratory system is rigidly connected to the secondary housing. The first and second clamp to assemblies are supported by the secondary housing. In a first mode, the first clamp assembly rigidly connects the secondary housing to the pile, and in a second mode the second clamp assembly rigidly connects the secondary housing to the pile. The pile driving system drives the pile using a driving force generated by the support system and/or a vibrational force generated by the vibratory system.

Abstract: An adapter assembly for transmitting a drive force from a pile driving system defining a drive axis to a pile defining a pile axis comprising a base assembly and an adapter assembly. The base assembly is operatively supported such that the drive force is transmitted to the base assembly. The adapter assembly comprises a plate member, a skirt member defining a skirt chamber, and an adapter connector configured to support the skirt member relative to the base assembly, the plate member, and the pile member. The adapter assembly substantially aligns the drive axis with the pile axis. The drive force is transmitted from the base assembly to the plate member. The pile is received within the skirt chamber such that the drive force is transmitted from the plate member to the pile. The skirt member is substantially isolated from the drive force.

Abstract: A clamp system for operatively connecting a vibratory device to a plurality of caissons defining at least first and second diameters comprises a structural member, first and second clamps comprising first and second lock systems, respectively, and a clamp displacement system. The first and second clamps are supported by the structural member. The first and second lock systems fix the first and second clamps relative to the structural member. The clamp displacement system comprises at least one clamp displacement motor supported by the structural member and a mechanical link assembly connected between the at least one clamp displacement motor and the first and second clamps. Operation of the at least one clamp displacement motor allows the first and second clamps to be remotely displaced relative to the structural member such that the first and second clamps are spaced along the structural member as appropriate for either of the first and second diameters.

Abstract: A drop hammer for driving a pile. The drop hammer of the present invention comprises a housing member, a ram member, a helmet member, and a lifting system. The housing member defines a housing chamber and a vent port defining a preload position. The ram member is supported for movement within the housing chamber. When the lifting system raises the ram member above the preload position, ambient air substantially freely flows into and out of the housing chamber through the vent port. When the ram member falls below the preload position, ambient air within a preload chamber portion of the housing chamber compresses to apply a preload force on the inner portion of the helmet member. When the ram member moves into the lower position, the ram member impacts the helmet member to force the helmet member from the rest position to the impact position, thereby driving the pile.

Abstract: A clamp assembly for securing a vibratory device to a pile comprising a frame, first and second clamp members, and an actuator. The frame is adapted to be secured to the vibratory device. The first clamp member is supported by the frame and comprises a first engaging surface defining peaks and valleys and comprising a first surface layer formed on the peaks and valleys defined by the first engaging surface. The second clamp member is supported by the frame and comprises a second engaging surface defining peaks and valleys and comprising a second surface layer formed on the peaks and valleys defined by the second engaging surface. The actuator member is arranged to displace at least one of the first and second clamp members such that first and second engaging surfaces engage the pile such that the pile is gripped by between first and second clamp members. At least one of the first and second surface layers defines a thickness dimension of at least approximately 0.

Abstract: A clamp assembly for securing a vibratory device to a pile comprising a frame, first and second clamp members, and an actuator. The frame is adapted to be secured to the vibratory device. The first clamp member is supported by the frame and comprises a first engaging surface defined by a first surface layer formed of carbide alloy material. The second clamp member is also supported by the frame and comprises a second engaging surface defined by a second surface layer formed of carbide alloy material. The actuator is arranged to displace at least one of the first and second clamp members such that first and second engaging surfaces engage the pile such that the pile is gripped by between first and second clamp members.

Abstract: A drop hammer for driving piles. The drop hammer of the present invention comprises a housing member and a ram member. The housing member defines a housing chamber. The ram member is supported within the housing chamber for movement relative to the housing member between an upper position and a lower position. When the ram member moves into the lower position, the impact of the ram member drives the pile. When the ram member falls below a preload position between the lower and upper positions, fluid within a preload chamber portion of the housing chamber compresses as the ram member moves into the lower position.

Abstract: A drive system for driving and/or extracting an elongate member. The drive system comprises a piston drive assembly, a hydraulic system, and a vibration drive assembly. The piston drive assembly comprises a piston member, and the piston member engages the elongate member. The hydraulic system is operatively connected to the piston drive assembly to apply a drive force to the piston member. The vibration drive assembly generates a vibratory force. The vibration drive assembly is operatively connected to the piston drive assembly. The drive system operates in a first mode in which the drive force and the vibratory force are applied to the piston member along a drive axis.

Abstract: The present invention may be embodied as an eccentric vibration system comprising a major eccentric member, a minor eccentric member, first and second motor assemblies, and a transmission system. The transmission system operates in a first mode when a torque of the first motor assembly is less than a torque of the second motor assembly and in a second mode when the torque of the first motor assembly is greater than the torque of the second motor assembly. When the transmission system operates in the first mode, longitudinal vibratory forces generated by the major eccentric member substantially cancel longitudinal vibratory forces generated by the minor eccentric member. When the transmission system operates in the second mode, longitudinal vibratory forces generated by the major eccentric member are added to longitudinal vibratory forces generated by the minor eccentric member.

Abstract: A diesel hammer system for driving a pile, comprising a housing, an anvil member supported by the housing, a clamp assembly adapted to connect the anvil member to the pile, and a ram member disposed within the housing. A fuel pump system injects fuel into a combustion chamber defined by the housing, anvil member, and the ram member. A coupling system detachably engages the ram member to raise the ram member from an impact position to an upper position, the coupling system comprising a trigger member that, when engaged, causes the coupling system to release the ram member. A trigger projection mounted is on the housing to engage the trigger member to cause the coupling system to release the ram member at the upper position. The diesel hammer further comprises a pre-trigger system comprising a pre-trigger member movable between an extended position and a retracted position.

Abstract: A system for driving a large diameter caisson into the ground, comprising a crane assembly, a plurality of vibratory devices, a clamp assembly, a suspension assembly, and a timing system. Each vibratory device generates a vibratory force. The clamp assembly rigidly secures each of the vibratory devices to one of a plurality of predetermined angularly spaced locations about the caisson. The suspension assembly connects the vibratory devices to the crane assembly such that transmission of vibratory forces from the vibratory devices to the crane assembly is inhibited. The timing system operatively connects the plurality of vibratory devices to synchronize the vibratory forces generated thereby.

Abstract: A clamp system for allowing a pile driving/pulling system to be attached to a caisson to be driven into or extracted from the earth. The clamp system comprises a structural member, first and second clamp systems, first and second locking systems, and a clamp displacement system. The clamp displacement assembly is operatively connected between the structural member and the first and second clamp assembly. When the first and second clamp systems are disengaged from the pile and the first and second locking systems are disengaged from the structural member, the clamp displacement system may be operated to obtain a desired clamp distance between the first and second clamp assemblies.

Abstract: A diesel hammer system for driving piles. In one form of the invention, a control pinion is attached to a cam member employed to adjust the volume of a fuel portion of a pump chamber. A control rack is arranged to engage the control pinion such that linear movement of the control rack is translated into rotational movement of the control pinion. A hydraulic cylinder assembly is provided having a control housing and a control piston. The control piston is attached to the control rack such that linear movement of the control piston is transferred to the control rack. Hydraulic fluid is introduced into the control housing to cause linear movement of the control piston. Conventional hydraulic controls may be used at a remote location to introduce hydraulic fluid into the appropriate portions of the control housing chamber. In another form of the invention, indicia are formed on a housing of the variable fuel pump to allow an operator to see the setting of the fuel pump.

Abstract: A modular pile system. The pile system comprises first and second cylindrical plastic pile members and a detent system. Each of the pile members has an upper end and a lower end. The detent system connects the upper end of the first pile member to the lower end of the second pile member. The detent means allow the second pile member to be displaced into a desired position relative to the first pile member but substantially prevent relative movement between the first and second pile members when the second pile member is in the desired position.

Abstract: A system for driving a large diameter caisson into the ground, comprising a crane assembly, a plurality of vibratory devices, a clamp assembly, a suspension assembly, and a timing system. Each vibratory device generates a vibratory force. The clamp assembly rigidly secures each of the vibratory devices to one of a plurality of predetermined angularly spaced locations about the caisson. The suspension assembly connects the vibratory devices to the crane assembly such that transmission of vibratory forces from the vibratory devices to the crane assembly is inhibited. The timing system operatively connects the plurality of vibratory devices to synchronize the vibratory forces generated thereby.

Abstract: A clamp system for allowing a pile driving/pulling system to be attached to a caisson to be driven into or extracted from the earth. The clamp system comprises a structural member, first and second clamp systems, first and second locking systems, and a clamp displacement system. The clamp displacement assembly is operatively connected between the structural member and the first and second clamp assembly. When the first and second clamp systems are disengaged from the pile and the first and second locking systems are disengaged from the structural member, the clamp displacement system may be operated to obtain a desired clamp distance between the first and second clamp assemblies.