Patents Assigned to Applied Materials
  • Patent number: 9746678
    Abstract: Light wave separation lattices and methods of formation are provided herein. In some embodiments, a light wave separation lattice includes a first layer having the formula ROXNY, wherein the first layer has a first refractive index; and a second layer, different from the first layer, disposed atop the first layer, and having the formula R?OXNY, wherein the second layer has a second refractive index different from the first refractive index, and wherein R and R? are each one of a metal or a dielectric material. In some embodiments, a method of forming a light wave separation lattice includes depositing a first layer having a predetermined desired refractive index atop a substrate by a physical vapor deposition process; and depositing a second layer, different from the first layer, atop the first layer, wherein the second layer has a predetermined second refractive index different from the first refractive index.
    Type: Grant
    Filed: May 30, 2014
    Date of Patent: August 29, 2017
    Assignee: APPLIED MATERIALS
    Inventors: Daniel Lee Diehl, Yong Cao, Mingwei Zhu, Tai-Chou Papo Chen
  • Patent number: 8387557
    Abstract: Embodiments of the invention generally provide a method for depositing films or layers using a UV source during a photoexcitation process. The films are deposited on a substrate and usually contain a material, such as silicon (e.g., epitaxy, crystalline, microcrystalline, polysilicon, or amorphous), silicon oxide, silicon nitride, silicon oxynitride, or other silicon-containing materials. The photoexcitation process may expose the substrate and/or gases to an energy beam or flux prior to, during, or subsequent a deposition process. Therefore, the photoexcitation process may be used to pre-treat or post-treat the substrate or material, to deposit the silicon-containing material, and to enhance chamber cleaning processes.
    Type: Grant
    Filed: October 13, 2009
    Date of Patent: March 5, 2013
    Assignee: Applied Materials
    Inventors: Kaushal K. Singh, Joseph M. Ranish
  • Patent number: 8369978
    Abstract: A computer-implemented method includes receiving a sequence of current spectra of reflected light from a substrate; comparing each current spectrum from the sequence of current spectra to a plurality of reference spectra from a reference spectra library to generate a sequence of best-match reference spectra; determining a goodness of fit for the sequence of best-match reference spectra; and determining at least one of whether to adjust a polishing rate or an adjustment for the polishing rate, based on the goodness of fit.
    Type: Grant
    Filed: September 3, 2009
    Date of Patent: February 5, 2013
    Assignee: Applied Materials
    Inventors: Jeffrey Drue David, Dominic J. Benvegnu, Harry Q. Lee, Boguslaw A. Swedek
  • Publication number: 20120070961
    Abstract: Embodiments provide methods for etching and depositing silicon materials on a substrate. In one example, the method includes heating a substrate containing a silicon-containing material to a temperature of about 800° C. or less and removing a portion of the silicon-containing material and a contaminant to reveal an exposed surface of the silicon-containing material during an etching process and depositing a silicon-containing layer on the exposed surface of the silicon-containing material during a deposition process. The method further provides conducting the etching and deposition processes in the same chamber and utilizing chlorine gas and a silicon source gas during the etching and deposition processes. In some examples, the silicon-containing material is removed at a rate within a range from about 2 ? per minute to about 20 ? per minute during the etching process.
    Type: Application
    Filed: November 28, 2011
    Publication date: March 22, 2012
    Applicant: Applied Materials
    Inventor: Arkadii V. Samoilov
  • Publication number: 20070243702
    Abstract: Methods are provided of fabricating a nitride semiconductor structure. A group-III precursor and a nitrogen precursor are flowed into a processing chamber to deposit a first layer over one side of the substrate with a thermal chemical-vapor-deposition process. A second layer is similarly deposited over an opposite side of the substrate using the group-III precursor and the nitrogen precursor. The substrate is cooled after depositing the first and second layers without substantially deforming a shape of the substrate.
    Type: Application
    Filed: April 14, 2006
    Publication date: October 18, 2007
    Applicant: Applied Materials
    Inventors: Sandeep Nijhawan, David Eaglesham, Lori Washington, David Bour, Jacob Smith
  • Publication number: 20070132054
    Abstract: A memory cell comprises a p-doped substrate with a pair of spaced apart n-doped regions on the substrate that form a source and drain about the channel. A stack of layers on the channel comprises, in sequence, (i) a tunnel oxide layer, (ii) a floating gate, (iii) an inter-gate dielectric, and (iv) a control gate. A polysilicon layer is on the source and drain. A cover layer covering the stack of layers comprises a spacer layer and a pre-metal-deposition layer. Optionally, contacts are used to contact each of the source, drain, and silicide layers, and each have exposed portions. A shallow isolation trench is provided about n-doped regions, the trench comprising a stressed silicon oxide layer having a tensile stress of at least about 200 MPa. The stressed layer reduces leakage of charge held in the floating gate during operation of the memory cell.
    Type: Application
    Filed: December 12, 2006
    Publication date: June 14, 2007
    Applicant: APPLIED MATERIALS
    Inventors: Reza Arghavani, Ellie Yieh, Hichem M'Saad
  • Patent number: 7205205
    Abstract: A method of operating a substrate processing chamber comprising transferring a first substrate into the substrate processing chamber and heating the substrate to a first temperature of at least 510° C.; depositing an insulating layer over the first substrate while reducing the temperature of the substrate from the first temperature to a second temperature that is lower than the first temperature; transferring the first substrate out of the substrate processing chamber; removing unwanted deposition material formed on interior surfaces of the chamber during the depositing step by introducing reactive halogen species into the chamber while increasing the temperature of chamber; transferring a second substrate into the substrate processing chamber and heating the substrate to the first temperature; and depositing an insulating layer over the second substrate while reducing the temperature of the substrate from the first temperature to the second temperature.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: April 17, 2007
    Assignee: Applied Materials
    Inventors: Won B. Bang, Yen-Kun Wang, Kevin Mikio Mukai, Theresa Marie O. Liu
  • Publication number: 20070077671
    Abstract: Methods and products, including computer program products, for endpoint determination. An image of a portion of a substrate is captured in-situ, where the image includes optical information that depends on a thickness of a substrate layer. The image is examined to find a location on the substrate, and a process endpoint is determined using a portion of the optical information that corresponds to the location.
    Type: Application
    Filed: October 3, 2005
    Publication date: April 5, 2007
    Applicant: Applied Materials
    Inventors: Jeffrey David, Nils Johansson, Boguslaw Swedek
  • Patent number: 7105460
    Abstract: Methods are provided for depositing a dielectric material. The dielectric material may be used for an anti-reflective coating or as a hardmask. In one aspect, a method is provided for processing a substrate including introducing a processing gas comprising a silane-based compound and an organosilicon compound to the processing chamber and reacting the processing gas to deposit a nitrogen-free dielectric material on the substrate. The dielectric material comprises silicon and oxygen.
    Type: Grant
    Filed: July 11, 2002
    Date of Patent: September 12, 2006
    Assignee: Applied Materials
    Inventors: Bok Hoen Kim, Sudha Rathi, Sang H. Ahn, Christopher D. Bencher, Yuxiang May Wang, Hichem M'Saad, Mario D. Silvetti
  • Patent number: 7101252
    Abstract: A chemical mechanical polishing method for polishing an oxide film and a protective film formed on a substrate having recesses comprises four steps. The first step planarizes the oxide film using a polishing pad and a polishing agent containing cerium oxide particles by causing relative rotational motion between the substrate and the polishing pad. The second step continues polishing the oxide film to maintain the planarized property of the oxide film. The third step polishes the oxide film until at least a portion of the protective film becomes exposed. The fourth step polishes the oxide film until the oxide film is substantially removed and the protective film is substantially exposed. During the four steps, torque values are measured on the substrate or the polishing pad, and changes in torque with time are calculated. This information is used to determine the status of each of the steps during the polishing run.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: September 5, 2006
    Assignee: Applied Materials
    Inventors: Tomohiko Kitajima, Gen Yasuhara
  • Patent number: 7094710
    Abstract: The present invention provides a method for depositing nano-porous low dielectric constant films by reacting an oxidizable silicon containing compound or mixture comprising an oxidizable silicon component and an oxidizable non-silicon component having thermally liable groups with nitrous oxide, oxygen, ozone, or other source of reactive oxygen in gas-phase plasma-enhanced reaction. The deposited silicon oxide based film is annealed to form dispersed microscopic voids that remain in a nano-porous silicon oxide based film having a low-density structure. The nano-porous silicon oxide based films are useful for forming layers between metal lines with or without liner or cap layers. The nano-porous silicon oxide based films may also be used as an intermetal dielectric layer for fabricating dual damascene structures.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: August 22, 2006
    Assignee: Applied Materials
    Inventor: Robert P. Mandal
  • Patent number: 7096085
    Abstract: A method, system and medium is provided for enabling improved control systems. An error, or deviation from a target result, is observed for example during manufacture of semiconductor chips. The error within standard deviation is caused by two components: a white noise component and a signal component (such as systematic errors). The white noise component is, e.g., random noise and therefore is relatively non-controllable. The systematic error component, in contrast, may be controlled by changing the control parameters. A ratio between the two components is calculated autoregressively. Based on the ratio and using the observed or measured error, the actual value of the error caused by the systematic component is calculated utilizing an autoregressive stochastic sequence. The actual value of the error is then used in determining when and how to change the control parameters.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: August 22, 2006
    Assignee: Applied Materials
    Inventor: Young Jeen Paik
  • Patent number: 7091137
    Abstract: Methods and apparatus are provided for processing a substrate with a bilayer barrier layer. In one aspect, the invention provides a method for processing a substrate including depositing a nitrogen containing barrier layer on a substrate surface and then depositing a nitrogen free barrier layer thereon. The barrier layer may be deposited over dielectric materials, conductive materials, or both. The bilayer barrier layer may also be used as an etch stop, an anti-reflective coating, or a passivation layer.
    Type: Grant
    Filed: July 9, 2004
    Date of Patent: August 15, 2006
    Assignee: Applied Materials
    Inventors: Albert Lee, Annamalai Lakshmanan, Bok Hoen Kim, Li-Qun Xia, Mei-Yee Shek Le
  • Patent number: 7087536
    Abstract: A silicon oxide film is deposited on a substrate disposed in a substrate processing chamber. The substrate has a gap formed between adjacent raised surfaces. A liquid Si—C—O—H precursor is vaporized. A flow of the vaporized liquid Si—C—O—H precursor is provided to the substrate processing chamber. A gaseous oxidizer is also flowed to the substrate processing chamber. A deposition plasma is generated inductively from the precursor and the oxidizer in the substrate processing chamber, and the silicon oxide film is deposited over the substrate and within the gap with the deposition plasma.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: August 8, 2006
    Assignee: Applied Materials
    Inventors: Srinivas D. Nemani, Young S. Lee
  • Patent number: 7086929
    Abstract: A chemical mechanical polishing apparatus includes two optical systems which are used serially to determine polishing endpoints. The first optical system includes a first light source to generate a first light beam which impinges on a surface of the substrate, and a first sensor to measure light reflected from the surface of the substrate to generate a measured first interference signal. The second optical system includes a second light source to generate a second light beam which impinges on a surface of the substrate and a second sensor to measure light reflected from the surface of the substrate to generate a measured second interference signal. The second light beam has a wavelength different from the first light beam.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: August 8, 2006
    Assignee: Applied Materials
    Inventors: Andreas Norbert Wiswesser, Walter Schoenleber
  • Patent number: 7087497
    Abstract: A low-thermal-budget gapfill process is provided for filling a gap formed between two adjacent raised features on a strained-silicon substrate as part of a shallow-trench-isolation process. An electrically insulating liner is deposited using atomic-layer deposition and polysilicon is deposited over the electrically insulating liner, with both stages being conducted at temperatures below 700° C.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: August 8, 2006
    Assignee: Applied Materials
    Inventors: Zheng Yuan, Reza Arghavani, Ellie Y Yieh, Shankar Venkataraman
  • Patent number: 7081042
    Abstract: Techniques for removing a substrate from a polishing pad are described. A substrate is pulled away from the polishing pad such that the edges of the substrate are pulled away from the polishing pad before the center of the substrate is pulled from the polishing pad.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: July 25, 2006
    Assignee: Applied Materials
    Inventors: Hung Chih Chen, Steven M. Zuniga, Tsz-Sin Siu
  • Patent number: 7074109
    Abstract: A system, method, and computer program product for chemical mechanical polishing a substrate in which initially a plurality of predetermined pressures are applied to a plurality of regions of the substrate. A plurality of portions of the substrate are monitored during polishing with an in-situ monitoring system. If the difference in thickness between two portions of the substrate exceeds a predetermined threshold, a plurality of adjusted pressures are calculated in a closed-loop control system, and the plurality of adjusted pressures are applied to the plurality of regions of the substrate. The predetermined threshold includes an initial threshold for the start of the polishing process and a second threshold for a period of polishing after the start of the polishing process.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: July 11, 2006
    Assignee: Applied Materials
    Inventors: Doyle E Bennett, Jeffrey Drue David, Manoocher Birang, Jimin Zhang, Boguslaw A Swedek
  • Patent number: 7074298
    Abstract: The present invention is directed to the design of a plasma CVD chamber which provides more uniform conditions for forming thin CVD films on a substrate. In one embodiment, an apparatus for processing semiconductor substrates comprises a chamber defining a plasma processing region therein. The chamber includes a bottom, a side wall, and a dome disposed on top of the side wall. The dome has a dome top and having a side portion defining a chamber diameter. A top RF coil is disposed above the dome top. A side RF coil is disposed adjacent the side portion of the dome. The side RF coil is spaced from the top RF coil by a coil separation. A ratio of the coil separation to the chamber diameter is at least about 0.15, more desirably about 0.2–0.25.
    Type: Grant
    Filed: May 17, 2002
    Date of Patent: July 11, 2006
    Assignee: Applied Materials
    Inventors: Sudhir Gondhalekar, Tom K. Cho, Rolf Guenther, Shigeru Takehiro, Masayoshi Nohira, Tetsuya Ishikawa, Ndanka O. Mukuti
  • Patent number: 7070475
    Abstract: Aspects of the invention generally provide a method for polishing a material layer using electrochemical deposition techniques, electrochemical dissolution techniques, polishing techniques, and/or combinations thereof. In one aspect of the invention, the polishing method comprises applying a separate electrical bias, such as a voltage, to each of a plurality of zones of an electrode. Determining the separate biases comprises determining a time that at least one portion of the material layer is associated with each of the zones of the counter-electrode.
    Type: Grant
    Filed: February 1, 2005
    Date of Patent: July 4, 2006
    Assignee: Applied Materials
    Inventors: Antoine P. Manens, Liang-Yuh Chen