Abstract: A vehicle, such as an all-terrain or utility-terrain vehicle, includes a telescoping, adjustable, steering assembly. The steering assembly includes a steering device that is coupled to the steering assembly, which can be adjusted to increase or decrease the height of the steering device. The steering assembly may include a detent member, a steering post, a yoke, a collar, and a biasing member. The steering post includes axially spaced arcuate grooves where a detent member is seated and held in place with a collar. The collar includes a tapered internal surface for applying lateral pressure to the detent member to lock the yoke in place relative to the steering post. Without the use of tools, the collar may be moved to release the lateral pressure on the detent member, which in turn permits the yoke to be moved relative to the steering post—resulting in adjustment of the steering device.

Abstract: A vehicle, such as an all-terrain or utility-terrain vehicle, includes a telescoping, adjustable, steering assembly. The steering assembly includes a steering device that is coupled to the steering assembly, which can be adjusted to increase or decrease the height of the steering device. The steering assembly may include a detent member, a steering post, a yoke, a collar, and a biasing member. The steering post includes axially spaced arcuate grooves where a detent member is seated and held in place with a collar. The collar includes a tapered internal surface for applying lateral pressure to the detent member to lock the yoke in place relative to the steering post. Without the use of tools, the collar may be moved to release the lateral pressure on the detent member, which in turn permits the yoke to be moved relative to the steering post—resulting in adjustment of the steering device.

Abstract: A vehicle, such as off road vehicle, includes a plunge pin assembly located in a flexible joint, which maybe actuated without tools to decouple and thus remove a driven system from a driving system. The plunge pin assembly includes a plunge pin biased to an installed position such that a clip of the plunge pin assembly retains the driven system to the driving system during operation of a vehicle. The clip (e.g., circlip, snap ring, coil spring or crest wave spring) is circumferentially contractable and expandable. A transfer element cooperates with tapered and recessed contours of the plunge pin to permit the aforementioned actuation of the clip. Movement of the transfer pin along with contraction of the clip allows the driven system to be decoupled from the driving system. The plunge pin may include a head portion positioned at a desired distance from a drive axle of the driven system.

Abstract: A vehicle seat is slidably mounts to rails secured to a vehicle chassis. The rails extend downwardly and away from the steering shaft of the vehicle at a substantial slope. Grooves formed in the rails receive posts secured to the seat to slidably mount the seat. A plurality of registration surfaces, such as a row of apertures, are secured to the rails and engage one or more locking pins. The locking pins are actuated by cables extending to a lever positioned near the edge of the seat. Springs urge the locking pins into engagement with the registration surfaces when tension is not applied to the cables. In an alternative embodiment, an air spring mounts between the seat and vehicle chassis. The amount of air within the air spring controls the position of the seat along the rails.

Abstract: A receiver rack includes a main framework piece that is attached to a mounting surface of the personal recreational vehicle. The main framework may be flat and may be fashioned generally in the image of a cargo rack. The main framework may have mounting flanges for facilitating its connection to the recreational vehicle. The main framework includes at least one coupler mounted thereon. The coupler enables the main framework to be joined to one or more auxiliary frame pieces that contain at least one coupling member that mates with the coupler of the main framework. The coupler may also be used for joining a variety of seating and cargo units to the main framework.

Abstract: A helmet is provided herein for protection of the head of a user. A shell, chin bar, breath deflector, and head light are provided. The chin bar is fixed between the right and left sides of the shell. A face shield system is pivotally secured to the shell to pivot up and away from the face of the user leaving only a chin bar running below the mouth of the user in front of the face of the user. The breath deflector moves with the face shield. The light is secured to a center portion of the chin bar and includes a switch integrated with the light.

Abstract: The top wall of a snowmobile tunnel, which accommodates the endless drive track of the snowmobile, is provided with recesses at locations corresponding to the path followed by studs carried by the endless track. The rear of the tunnel is connected to a molded rear member having a pattern of recesses matching that of the top wall of the tunnel. In yet another aspect of the invention, a heat exchanger for cooling engine coolant may be provided at the rear of the tunnel. The heat exchanger may be mounted to and partially spaced from the molded rear member. The heat exchanger may bear rearwardly extending ridges with upwardly extending lip at the far end. In some embodiments, a channel is provided on the upper end of the heat exchanger to promote air and snow flow over the rearwardly extending ridges.

Abstract: One embodiment of the invention is a multi-purpose vehicle having a frame, a suspension secured to the frame, four wheels tires secured to the suspension, and handlebars for steering the vehicle. The vehicle also includes a straddle mount seat secured to the frame with seating positions for a driver and a passenger of the vehicle. The seating position for the passenger is located rearward on the vehicle relative to the seating position of the driver. The vehicle also has foot and hand positions for the passenger. Optionally, the vehicle includes a backrest and armrests for the passenger.

Abstract: An endless drive track for a snowmobile is provided with traction lugs that are inclined relative to normal to the track base. When the traction lugs are inclined away from the direction of travel for the track, the traction lugs can compress the snow before engaging the snow for traction, thereby providing lift for a snowmobile traveling in deep snow. Second traction lugs, angled opposite the first, provide hard snow traction and long traction life.

Abstract: The present disclosure describes an all terrain straddle-type vehicle for carrying a load including a rider. The vehicle includes a frame, a plurality of wheels, a rear fender, a front fender, and a body panel. The wheels, including front and rear wheels coupled to the frame. The fenders are secured to the frame for covering the wheels. The fenders are formed from a plastic material having a smooth portion and a textured portion thereon. The smooth and textured portions are disposed adjacent to one another and formed integrally on the fender. The textured portion is positioned on the fender in a location of frequent rider or other load contact. The body panel is secured to the frame forward of the rear fender. The body panel includes a textured portion situated in a location of frequent rider contact. A method of manufacturing a fender is also disclosed.

Abstract: A steering system for a vehicle includes two skis turned by a handlebars gripped by a user. A shaft formed of two sections couples the handlebars to the skis. The sections are angled with respect to one another and coupled to one another by means of a U-joint oriented such that for small rotations from a straight orientation of the handlebars the U-joint transfers a greater force to the skis than for rotations between large angled orientations of a range of angled orientation of the handlebars.

Abstract: A power distribution module for a personal recreational vehicle includes a housing and a cover. The housing defines an interior and includes a wall having an array of receptacle openings. The receptacle openings are adapted to receive and secure electrical components inside the housing. A distribution harness includes a plurality of electrical conductors and is coupled to the housing wherein the electrical conductors are in electrical communication with the electrical components inside the housing. The power distribution module can optionally include a decal to assist quick and accurate placement of the electrical components during the manufacturing process. A method for producing a personal recreational vehicle having a standardized housing over a range of models. The housing includes a component arrangement guide for locating and installing electrical components.

Abstract: An off-road vehicle for traveling over land includes a frame, an engine, a transmission, and a seating arrangement. The vehicle may include side-by-side or tandem seating positions. An engine cover is configured to substantially cover the engine and operate as a sound insulator to reduce engine noise from reaching an audible location relative to the seating positions. The engine cover may take the form of a console located between the seating positions and substantially covering the engine. Further, a backing member may be coupled to the engine cover to help channel engine noise toward the rear of the vehicle. The engine cover and the backing member may include, be made from, or be lined with an acoustic material.

Abstract: A skag for a ski, such as a vehicle ski. The skag includes a carrier platform to be attached to the bottom surface of a ski. First and second longitudinal rails are disposed on the bottom surface of the carrier platform. The longitudinal rails are spaced apart laterally from one another. The first and second rails are staggered, such that the forward end of the first rail is farther forward than the forward end of the second rail, and the aft end of the second rail is farther aft than the aft end of the first rail. The aft end of the first rail may be at least as far forward as the forward end of the second rail. At least one of the rails may have a longitudinal keel disposed thereon, and at least one of the rails may have a hard-surface weld-disposed thereon. When two skags are used together, as on two adjacent skis, the rails and/or keels on the skags may be arranged so that one skag is a mirror reverse of the other.

Abstract: A throttle valve assembly is held within a passageway in a throttle body. The assembly includes a plate and a pivot shaft. The pivot shaft extends through the mounting receptacle and engages with the throttle body. A method of making a series of throttle bodies includes molding multiple like bodies having first and second passageway portions. The first portions are sized to receive butterfly valves of a standard size. The second portions, positioned downstream from the first portions, have cross sectional openings equal to or smaller than the first portions. The second portions are machined or molded to various sizes adapted to flow fluid into the in-take ports of various size engines.

Abstract: A power distribution module for a personal recreational vehicle includes a housing and a cover. The housing defines an interior and includes a wall having an array of receptacle openings. The receptacle openings are adapted to receive and secure electrical components inside the housing. A distribution harness includes a plurality of electrical conductors and is coupled to the housing wherein the electrical conductors are in electrical communication with the electrical components inside the housing. The power distribution module can optionally include a decal to assist quick and accurate placement of the electrical components during the manufacturing process. A method for producing a personal recreational vehicle having a standardized housing over a range of models. The housing includes a component arrangement guide for locating and installing electrical components.

Abstract: A vehicle, such as an all-terrain or utility-terrain vehicle, includes a telescoping, adjustable, steering assembly. The steering assembly includes a steering device that is coupled to the steering assembly, which can be adjusted to increase or decrease the height of the steering device. The steering assembly may include a detent member, a steering post, a yoke, a collar, and a biasing member. The steering post includes axially spaced arcuate grooves where a detent member is seated and held in place with a collar. The collar includes a tapered internal surface for applying lateral pressure to the detent member to lock the yoke in place relative to the steering post. Without the use of tools, the collar may be moved to release the lateral pressure on the detent member, which in turn permits the yoke to be moved relative to the steering post—resulting in adjustment of the steering device.

Abstract: An endless drive track for a snowmobile is provided with traction lugs that are inclined relative to normal to the track base. When the traction lugs are inclined away from the direction of travel for the track, the traction lugs can compress the snow before engaging the snow for traction, thereby providing lift for a snowmobile traveling in deep snow.

Abstract: A reverse system for an all-terrain vehicle (ATV) having an engine and an engine drive shaft, a reverse activator, an engine speed limiter, and an override switch. The reverse activator is coupled to the drive shaft. The reverse activator activates operation of the ATV in a reverse direction. The engine speed limiter limits engine speed to below a predetermined level while the reverse activation switch is engaged. The override switch allows engine speeds above the predetermined level only when the transmission is in four-wheel-drive. The method of carrying out the invention is also disclosed.

Abstract: A power distribution module for a personal recreational vehicle includes a housing and a cover. The housing defines an interior and includes a wall having an array of receptacle openings. The receptacle openings are adapted to receive and secure electrical components inside the housing. A distribution harness includes a plurality of electrical conductors and is coupled to the housing wherein the electrical conductors are in electrical communication with the electrical components inside the housing. The power distribution module can optionally include a decal to assist quick and accurate placement of the electrical components during the manufacturing process. A method for producing a personal recreational vehicle having a standardized housing over a range of models. The housing includes a component arrangement guide for locating and installing electrical components.