Abstract: A steering system for a vehicle includes two skis turned by a handlebars gripped by a user. A shaft formed of two sections couples the handlebars to the skis. The sections are angled with respect to one another and coupled to one another by means of a U-joint oriented such that for small rotations from a straight orientation of the handlebars the U-joint transfers a greater force to the skis than for rotations between large angled orientations of a range of angled orientation of the handlebars.

Abstract: A vehicle, such as a snowmobile, includes a handlebar assembly for steering the vehicle. The handlebar assembly includes a riser pivotally secured to a steering shaft and handlebars pivotally secured to the riser. A clamp selectively engages both handlebars and steering shaft to fix the position of the riser relative to the handlebars and steering shaft. The clamp includes upper and lower clamps selectively drawn toward one another by a locking member embodied as a cam-lock including a rod having a cam eccentrically and pivotally connected to one end and an enlargement secured to the opposite end. A lever pivots the cam to shorten or lengthen the distance between a lower surface of the cam and the enlargement.

Abstract: The present invention is directed to an air box assembly for a snowmobile. The air box assembly is capable of being positioned frontward of the snowmobile engine, relative to a front end of the snowmobile. In this position, throttle noise being dampened by the air box assembly is further removed from an operator of the snowmobile sitting in an operator position on the snowmobile.

Abstract: A snowmobile track suspension is disclosed. The track suspension includes a chassis, a skid frame, a front arm, an idler arm, and a rear arm. The chassis includes a tunnel. The skid frame includes rails along which the track rides. The front arm has a forward end pivotally and slidably connected to the tunnel. The front arm also includes a rearward end pivotally connected to the rails. The idler arm includes a forward end pivotally connected to the tunnel and a rearward end connected to the rear arm. Such connection is at the upper end of the rear arm, with the lower end of the rear arm pivotally coupled to the rails.

Abstract: The present specification discloses a muffler for attenuating exhaust noise from an internal combustion engine. The muffler includes a main chamber, an intermediate pipe, a diffuser chamber, a spark arrester, and an exhaust pipe. Exhaust gases from the engine enter the main chamber after which they flow through the intermediate pipe. The intermediate pipe extends back through the main chamber to the diffuser chamber. The spark arrester is a screen held within the exhaust muffler and removably coupled to the exhaust pipe. Gases flow through the screen to separate hot particles. The exhaust pipe extends within the main chamber, completing a 180° bend within the chamber before exiting the main chamber and the muffler. An outer enclosure may surround the muffler. A method of attenuating exhaust gas noise is also disclosed.

Abstract: The top wall of a snowmobile tunnel, which accommodates the endless drive track of the snowmobile, is provided with recesses at locations corresponding to the path followed by studs carried by the endless track. In another aspect of the invention, the rear of the tunnel is connected to a molded rear member. The rear member provides a downwardly curving back portion for the tunnel. The rear member may have a shape corresponding to that of the tunnel, e.g. having a pattern of recesses matching that of the top wall of the tunnel. In yet another aspect of the invention, a heat exchanger for cooling engine coolant may be provided at the rear of the tunnel. The heat exchanger may be mounted to and partially spaced from the molded rear member, thereby permitting snow thrown by the endless track to pass on both sides of the heat exchanger. In another aspect of the invention, a tunnel for a snowmobile may be narrower in the front than in the rear.

Abstract: An endless drive track for a snowmobile is provided with traction lugs that are inclined relative to normal to the track base. When the traction lugs are inclined away from the direction of travel for the track, the traction lugs can compress the snow before engaging the snow for traction, thereby providing lift for a snowmobile traveling in deep snow. Second traction lugs, angled opposite the first, provide hard snow traction and long traction life.

Abstract: The present specification discloses a muffler for attenuating exhaust noise from an internal combustion engine. The muffler includes a main chamber, an intermediate pipe, a diffuser chamber, a spark arrester, and an exhaust pipe. Exhaust gases from the engine enter the main chamber after which they flow through the intermediate pipe. The intermediate pipe extends back through the main chamber to the diffuser chamber. The spark arrester is a screen held within the exhaust muffler and removably coupled to the exhaust pipe. Gases flow through the screen to separate hot particles. The exhaust pipe extends within the main chamber, completing a 180° bend within the chamber before exiting the main chamber and the muffler. An outer enclosure may surround the muffler. A method of attenuating exhaust gas noise is also disclosed.

Abstract: The top wall of a snowmobile tunnel, which accommodates the endless drive track of the snowmobile, is provided with recesses at locations corresponding to the path followed by studs carried by the endless track. The rear of the tunnel is connected to a molded rear member having a pattern of recesses matching that of the top wall of the tunnel. In yet another aspect of the invention, a heat exchanger for cooling engine coolant may be provided at the rear of the tunnel. The heat exchanger may be mounted to and partially spaced from the molded rear member. The heat exchanger may bear rearwardly extending ridges with upwardly extending lip at the far end. In some embodiments, a channel is provided on the upper end of the heat exchanger to promote air and snow flow over the rearwardly extending ridges.

Abstract: The present invention provides a system and method for controlling a two-stroke engine in correspondence with exhaust gas temperature. An engine control unit (ECU) receives an output from a temperature sensor mounted in the exhaust pipe. The engine control unit controls the operation of a fuel injector in fluid communication with the intake port of the engine in correspondence with the output from the temperature sensor. In one embodiment, correspondence is achieved by determining fuel injection parameters based on a plurality of maps, each corresponding to a different temperature range. The ECU references the map corresponding to the sensed temperature of the exhaust gas. Fuel injection parameters may include injection timing and the amount of fuel injected.

Abstract: A throttle valve assembly is held within a passageway in a throttle body. The assembly includes a plate and a pivot shaft. The pivot shaft extends through the mounting receptacle and engages with the throttle body. A method of making a series of throttle bodies includes molding multiple like bodies having first and second passageway portions. The first portions are sized to receive butterfly valves of a standard size. The second portions, positioned downstream from the first portions, have cross sectional openings equal to or smaller than the first portions. The second portions are machined or molded to various sizes adapted to flow fluid into the in-take ports of various size engines.

Abstract: The present invention is directed to an air box assembly for a snowmobile. The air box assembly is capable of being positioned frontward of the snowmobile engine, relative to a front end of the snowmobile. In this position, throttle noise being dampened by the air box assembly is further removed from an operator of the snowmobile sitting in an operator position on the snowmobile.

Abstract: A throttle valve assembly is held within a passageway in a throttle body. The assembly includes a plate and a pivot shaft. The plate includes a contoured front surface, a contoured back surface, and a mounting receptacle. The mounting receptacle forms smooth bulges at the sides of the plate. The front and back surfaces are smoothly contoured to the bulges. The pivot shaft extends through the mounting receptacle and engages with the throttle body. A method of making a series of throttle bodies includes molding multiple like bodies having first and second passageway portions. The first portions are sized to receive butterfly valves of a standard size. The second portions, positioned downstream from the first portions, have cross sectional openings equal to or smaller than the first portions. The second portions are machined or molded to various sizes adapted to flow fluid into the in-take ports of various size engines.

Abstract: A steering post for use with a recreational vehicle, particularly a snowmobile or ATV, is described. The steering post includes a steering shaft having upper and lower ends; at least two steering arms, the two steering arms being positioned at an angle to a longitudinal axis of the steering shaft; a ball joint assembly positioned at the lower end of the steering shaft; and a stop. An upper bearing for supporting a steering post on a recreational vehicle may have a radiused inner surface that can accept some misalignment of the shaft. A steering system also can include a double ball joint linkage that permits an easier and simpler adjustment of the steering system. A recreational vehicle such as snowmobile or ATV making use of these features also is described.

Abstract: A two-stroke engine having both a direct injector and an indirect injector. The direct injector injects fuel into the cylinder without passing through the crank case. The indirect injector is in fluid communication with the crank case. It provides fuel delivery through the crank case and through a transfer channel to the cylinder. A controller is coupled to the direct injector and to the indirect injector. The controller starts, stops, and varies the fuel delivery of each injector. The controller is programmed to increase the fuel delivery of the indirect injector at a predetermined engine speed. The controller maintains primary fuel flow through the direct injector below a predetermined engine speed. The controller varies the fuel delivery based on at least one of following: engine speed, throttle position, exhaust valve position, intake air temperature, exhaust temperature, barometric pressure, coolant water temperature, and piston position.

Abstract: Herein is disclosed a snowmobile configured to start in response to a remote-start signal. One embodiment of the invention includes a snowmobile outfitted with a remote starting system. The remote starting system, itself, includes a remote starting activation switch that transmits a radio frequency signal to a remote starter module to initiate starting of an engine within the snowmobile. The remote starter module receives the radio frequency signal from the remote starting activation switch and, in response to receiving the radio frequency signal, initiates closure of a switch interposed between a battery and a starter motor, thereby causing the starter motor to crank and start the engine of the snowmobile. The engine may be shut off by the remote starting system if the engine RPM exceeds a threshold value.

Abstract: A vehicle seat with a rigid seat base, and at least one foam portion disposed on the seat base. The seat defines at least one cavity therein. The cavity is accessible from the bottom surface of the seat, and accepts cargo, such as a shovel, therein. The cavity may be shaped to conform to a specific, predetermined cargo. The seat may be molded by disposing the seat base in a mold, and introducing settable foam into the mold so as to fill the portion of the mold not occupied by the seat base. The foam portion so produced conforms to the shape of the mold, such that a cavity may be formed by providing the mold with an internal projection. The seat may be removably attached to a vehicle using a quick-release mechanism, such as a pin and spring catch.

Abstract: An air box assembly for a snowmobile is disclosed. The air box assembly is capable of being positioned frontward of the snowmobile engine, relative to a front end of the snowmobile. In this position, throttle noise being dampened by the air box assembly is further removed from an operator of the snowmobile sitting in an operator position on the snowmobile.

Abstract: A movable fender for a vehicle. The fender body is movable between at least first and second positions relative to the vehicle, and is removable so as to be readily installed, removed, and replaced. The fender body may be engaged with the vehicle via a mounting assembly. The fender body may be disposed at the first and second positions with either of a unique first and second mounting assemblies, with either of a first and a second mounting assembly having some common components, with a fully common mounting assembly, or with both first and second mounting assemblies simultaneously arranged on the fender bodies. The mounting assembly may include a bracket disposed between the vehicle and the fender body, and may include connectors for connecting the fender body in place. The mounting assembly may engage a first mounting location on the vehicle to dispose the fender body at the first position, and a second mounting location on the vehicle to dispose the fender body at the second position.

Abstract: An engine mount system for connecting an engine to a chassis, includes a mounting plate and first, second and third engine mounts. The first engine mount secures a first engine side to a first side of the chassis. The second and third engine mounts secure the mounting plate to the chassis. The mounting plate is also secured to a second side of the engine and is configured to mount a drive shaft of the engine and a driven shaft of a vehicle transmission system.