Abstract: Mineral paper is provided which comprises a wet-laid sheet of 1) fibers, 2) a floc of a silicate selected from the group consisting of mica and vermiculite, the said floc having a cationic polymeric flocculant having a molecular weight in the range of from about 10,000 to about 1,000,000, and 3) a non-ionic polymeric flocculant having a molecular weight of from about 2,000,000 to about 10,000,000. A process is described herein for the preparation of the paper using the two flocculants by first flocculating with the cationic polymeric flocculant and then flocculating in another step with the non-ionic polymeric flocculant to obtain an easily drained flocculated mixture which is dewatered to obtain the mineral paper.
Abstract: The flexibility of aminoplast wear layers is improved by the addition of a phyllosilicate. The concentration of the phyllosilicate is sufficiently low to not adversely affect other physical properties of the wear layer. The reduction or elimination of urethane improves stain resistance. The gloss level obtained for a given concentration of phyllosilicate depends on the particle size, and therefore type of phyllosilicate, as well as amount of phyllosilicate. A surface covering having areas of different gloss level can be obtained by printing areas forming the wear layer with compositions containing different types of phyllosilicates.
Abstract: Coating compositions for making films having reduced surface resistivity are described herein. These compositions are clear and produce films that are clear and transparent enough to read newsprint through the films. The compositions include colloidal silica, a choline based antistat, and a film-forming binder which is a (meth)acrylic polymer having a quaternary ammonium salt moiety in the polymeric molecule.
Abstract: This invention involves both a process and apparatus for printing an image on a removable thicker dielectric layer than conventionally used in other systems. The dielectric layer is at least 0.2 mils thick and is removed from the system after it is imaged, developed and fixed. The toner used preferably incorporates a resin of the same family resin as used in the dielectric layer or layers. The imaged layer may be attached to a base such as a tile or wallpaper support structure. The base support substantially strengthens the dielectric layer which is important for shipping, storage, ultimate use and durability.
Abstract: A 1 to 8 micron organic/inorganic (epoxy/glass) wear surface coating over a clear, protective layer provides excellent stain and gloss protection. An acid hydrolyzed silicate is combined with an acid hydrolyzed silicone coupling agent; an epoxy monomer; a photoinitiator and silicon oil surfactant to produce a coating composition which is dried to remove alcohol/water solvent and U.V. cured.
Abstract: A tile product having a substantially non-porous vinyl composition base and a multilevel embossing and gloss which has a mechanically embossed mortar-line surround and which is free of gloss defects formed by pockets of air trapped between the wear layer and embossing mold during embossing is produced by applying a vacuum to the press during embossing. Preferably, the tile is laminated in a hot press heated by RF energy and cooled in a cold press to reduce the temperature of the wear layer to below its glass transition temperature.
Type:
Grant
Filed:
June 4, 1990
Date of Patent:
May 12, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
Ivan Diamond, James J. Lawson, Walter J. Lewicki, Jr., Stavros C. Stavrinou
Abstract: The invention is directed to a comfort cushion adapted for use by a person standing for a prolonged period. The cushion causes increased leg muscle activity that results in increased movement of blood upward from the feet of the standing person. The cushion is composed of a wear layer which is resistant to abrasion from foot traffic and a base material which is substantially more compressible than the wear layer. The comfort cushion causes the foot to assume a slightly different angular relationship to the horizontal as compared with the conditions that exist when one is standing on a conventional flat floor. This, in turn, causes increased leg muscle activity.
Type:
Grant
Filed:
May 23, 1988
Date of Patent:
April 28, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
Edwin J. Quinn, William E. Irwin, Thomas C. Downey
Abstract: A UV sensitive coating composition is described which is a polymer prepared from a condensation reaction of a diisocyanate, a hydroxy alkyl (di or tri) (meth)acrylate and a carboxylic acid polyol. Optionally, a polyol and/or a dicarboxylic acid polyol can also be included as reactants. The coating polymer, thus prepared, can also be combined with binders and crosslinkers.
Abstract: A surface covering product is disclosed which includes a layer of fused embossed PVC material on a substrate and a layer of transparent or translucent plastic material substantially covering the fused PVC layer and filling the embossed area of depression in the PVC layer. The surface covering product is made by applying the plastic material to the embossed surface of the PVC material and wiping off at least a portion of the plastic material. In one embodiment, a film of plastic material of substantial or minimal thickness remains on the fused PVC material. In another embodiment, the plastic material is completely wiped off the undepressed area of the fused granular material. The PVC material is preferably a granular material such as a stencil vinyl fine material. In one embodiment, the plastic material is a layer of minimal thickness substantially covering the stencil vinyl fine material.
Type:
Grant
Filed:
October 29, 1990
Date of Patent:
April 7, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
Richard H. Balmer, Martin Dees, Jr., Frank G. Drout
Abstract: Phosphate ceramic backing blocks are provided for the profile sanding of wood. The blocks are made of rigid, non-foamed phosphate ceramic. The ceramic is dimensionally stable in spite of friction-caused heat, and also has a semi-polished finish that is achieved without polishing. The phosphate ceramic block is simply made by molding the wet reaction mixture for the ceramic, and then curing the ceramic mixture.
Abstract: Quaternary ammonium salt antistatic agents having an organic chain of ten to twenty-five atoms plasticize the vinyl resin of a static charge dissipative surface covering. Such antistatic agents minimize migration and therefore retain their charge dissipative properties for a longer period of time. The class of plasticizing quaternary ammonium salt antistatic agents includes derivatives of unsaturated organic acids and alkyl ethers having a chain length of six to eighteen carbon atoms and a hydroxyl functionality.
Type:
Grant
Filed:
January 30, 1989
Date of Patent:
February 25, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
Kenneth K. Ko, Jesse D. Miller, Jr., Susan M. Von Stetten
Abstract: A UV sensitive coating composition is described which uses a polymer prepared from a condensation reaction of a diisocyanate, a hydroxy alkyl (di or tri) (meth)acrylate and a carboxylic acid polyol. Optionally, a polyol and/or a dicarboxylic acid polyol can also be included as reactants. The coating polymer, thus prepared, is combined with binders and crosslinkers to form a solder mask.
Abstract: A highly filled PVC resin powder is formed by coating filler particles with a liquid and blending a dispersion grade PVC resin with the coated filler particles in a low shear mixer. Resin compositions having 60% to 95% filler can be formed. A majority of the resin particles have a size of less than 15 microns. The filler has a particle size distribution in which at least 50% by weight and preferably at least 95% by weight of the particles are retained on a 200 mesh (U.S. Standard) screen. The liquid is a plasticizer and/or stabilizer. Such a composition may be sintered to form a porous mass or layer and the mass or layer printed with a plastisol or acrylate ink.
Type:
Grant
Filed:
November 7, 1988
Date of Patent:
January 28, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
Frank G. Drout, Donald L. Kurtz, Elvin M. Weidman
Abstract: A vinyl tension floor covering includes a reinforcing layer, preferably disposed below the neutral bending plane. The floor covering elongates in at least one direction due to a controlled pre-stressed condition and tends to return to its original pre-elongated dimension. Reinforcing layers expand in the across machine direction as well as machine direction in response to a tensile stretching force in the machine direction or roll-up growth.
Type:
Grant
Filed:
February 1, 1989
Date of Patent:
January 21, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
William J. Kauffman, George L. Lilley, David E. Ruch
Abstract: A surface covering, particularly a floor covering, has a visible surface with inverted images of spherulites. The inverted spherulities are formed on the visible surface by solidifying the visible surface while in contact with a release carrier having spherulities on its exposed surface. The level of gloss is determined by the number of inverted spherulite images and whether the images are impinging or non-impinging.
Type:
Grant
Filed:
June 6, 1989
Date of Patent:
January 14, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
Joseph L. Mackey, Sr., William Y. Whitmore
Abstract: A vinyl floor covering to accommodate wood subfloor contraction and expansion as well as rolling load incorporates a foamed plastisol encapsulated glass mat which may be cut to form pivot points and expanded under a controlled pre-stressed condition. The glass mat serves as a carrier during maufacture and an "elastic glass" reinforcing layer during use as either tension or loose-lay flooring. The floor covering may be a true hybrid surface covering which is capable of accommodating the dimensional change of a target subfloor by utilizing the characteristics of both tension floorings and loose-lay floorings.
Type:
Grant
Filed:
February 1, 1989
Date of Patent:
January 14, 1992
Assignee:
Armstrong World Industries, Inc.
Inventors:
William J. Kauffman, George L. Lilley, David E. Ruch
Abstract: A coupling is in two parts. One part is connected to the element to be driven and that part is a flat-face, circular member with three spaced grooves on its face and three spaced grooves on its circular edge. The second part is connected to the drive element and is a three jaw chuck with wedges on the jaws to engage the grooves on the circular edge of the first part. The three jaws have spring-biased projections that engage the grooves on the face of the first part to initially have the second part drive the first part.
Abstract: A floor covering is a laminate including a hard inorganic wear layer deposited on a support, preferably by a reduced pressure environment technique such as ion assisted physical vapor deposition. The support may be selected from metal foils, films or sheets and plastics, rubbers or mineral/binder systems. The preferred support materials include stainless steel and polyester sheet molding compound.
Type:
Grant
Filed:
April 12, 1990
Date of Patent:
December 31, 1991
Assignee:
Armstrong World Industries, Inc.
Inventors:
Robert D. Hensel, Leonard N. Ray, Jr., Joseph F. Reuwer, Jr., Jerome D. Wisnosky
Abstract: A water reaction synthesis with polyoxyethylene diol, diisocyanate and dibutyltin bis lauryl mercaptide produces a high molecular weight thermoplastic polyurethane-urea linear polymer with surface resistivity 10.sup.11 -10.sup.6 ohm/sq. Thermoplastic and/or elastomeric antistatic compositions containing other melt processable polymers and/or filler, and the polymer exhibit permanent protection. Antistatic protection can be increased when the polymer complexes with a metal salt such as lithium chloride, or lithium acetate.
Type:
Grant
Filed:
May 4, 1990
Date of Patent:
December 31, 1991
Assignee:
Armstrong World Industries, Inc.
Inventors:
Wendell A. Ehrhart, Nowaf Halout, Kenneth K. Ko, David A. Smith