Abstract: A sofa with an upholstered arm panel has an arm frame with a layered composition comprising an underlayment material layer, a fiber material layer positioned on top of and contacting the underlayment material layer, and a covering upholstery material layer positioned on top of and contacting the fiber material layer. The underlayment material layer is comprised a planar sheet of Ethylene-vinyl acetate closed cell foam. The EVA foam extends forwardly on the arm frame to create a forward extending lip. The use of EVA foam reduces the number of structural and cushioning materials, fasteners, and labor currently required in arm panel construction.
Type:
Grant
Filed:
November 6, 2018
Date of Patent:
June 30, 2020
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
James Allen Lewis, Philip Lee Stokes, James Anthony Sudduth, Jimmy Dale Holley
Abstract: Furniture, such as a bed, dresser, cabinetry has a display system affixing a stack of interchangeable decorative panels to the furniture. The display system has an overlaying panelar frame that captures the stack of panels and has at least one elongated fastener securing the overlaying panelar frame on to a surface of the furniture item. The stack of interchangeable panels are each visually different such as having different colors and/or patterns and can be sandwiched between the overlaying panelar frame and the mounting surface in a pocket to immovably maintain the interchangeable panels against the furniture component. The stack of interchangeable panels can be rearranged such that a different panel is placed on top of the stack or the outermost position and thereby be visible through the opening in the overlaying panelar frame.
Abstract: A upholstered sofa covered by a form fitting upholstery sack where the upholstery sack incorporates a supportive material panel that has integrated support webbing into the material panel. The support webbing comprising a plurality of webbing straps. With the upholstery sack properly positioned on the back rest portion, the supportive material panel is positioned on the front of the back rest portion frame. The material panel with webbing is incorporated as a component of the upholstery sack where the upholstery sack is pre-formed to snugly fit over the back rest portion of a furniture frame. The back rest portion or the frame is inserted into the sack and the material panel with integrated webbing is attached to the frame. Once the material panel is positioned and fastened, the remaining components, for example, the back panels and side panels, of the upholstery sack are attached to the frame at the back rest portion.
Type:
Grant
Filed:
May 28, 2019
Date of Patent:
May 19, 2020
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
James Allen Lewis, Philip Lee Stokes, James Anthony Sudduth, Jimmy Dale Holley
Abstract: A metal seat stretcher that is configured for easy mounting to the seat box, and furniture items including the same. The disclosed stretcher may be mounted in such a way so as not be directly mounted to the forward or rearward rails, thus preserving the strength and integrity of the rails by not subjecting them to perforation from a multitude of staples. Instead, the front end of the metal seat stretcher mounts to a clip rail that is secured to the inside of the front rail, and back end of the stretcher is secured to a seat back upright. In some embodiments, securing of the disclosed seat stretcher is done with a single screw at the front end and a single self-tapping bolt at the back end (though more fasteners may also be utilized). This provides for rapid and easy assembly of the furniture item.
Type:
Grant
Filed:
June 22, 2017
Date of Patent:
December 24, 2019
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
John Hawkins, Jason Lambert, Joe Kushner
Abstract: Motion furniture includes a frame with a side mechanism having a torsion activator that may be actuated by a user to impart a motion on a frame member or to bias a frame member in a desired position. The torsion activator includes an activator bracket and an activator arm pivotally attached to the activator bracket. A torsion spring is disposed between the activator arm and the activator bracket. The activator bracket is configured for attachment to a frame member on the side mechanism, such as a seat plate. The torsion activator includes an activator bracket having proximal and distal ends, and one or more press-fit fasteners are disposed on each of the proximal and distal ends of the activator bracket. Each press-fit fastener is configured for insertion into a corresponding hole on the frame member allowing uni-directional installation of the torsion activator using manual or automated assembly.
Abstract: A upholstered sofa covered by a form fitting upholstery sack where the upholstery sack incorporates a supportive material panel that has integrated support webbing into the material panel. The support webbing comprising a plurality of webbing straps. With the upholstery sack properly positioned on the back rest portion, the supportive material panel is positioned on the front of the back rest portion frame. The material panel with webbing is incorporated as a component of the upholstery sack where the upholstery sack is pre-formed to snugly fit over the back rest portion of a furniture frame. The back rest portion or the frame is inserted into the sack and the material panel with integrated webbing is attached to the frame. Once the material panel is positioned and fastened, the remaining components, for example, the back panels and side panels, of the upholstery sack are attached to the frame at the back rest portion.
Type:
Grant
Filed:
July 31, 2018
Date of Patent:
May 28, 2019
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
James Allen Lewis, Philip Lee Stokes, James Anthony Sudduth, Jimmy Dale Holley
Abstract: A mattress configured for placement on a foundation that has forced air ventilation with a plurality of air vents on the upwardly facing side of the foundation. The foundation providing a first flow of air having a first temperature and a second flow of air having a second temperature, the mattress defining a first plurality of air flow paths configured to direct the first flow of air toward a first occupant of the mattress and a second plurality of air flow paths configured to direct the second flow of air toward a second occupant of the mattress. The mattress being configured so that air from the air vents is permitted to pass through the mattress.
Abstract: A sofa with an upholstered arm panel has an arm frame with a layered composition comprising an underlayment material layer, a fiber material layer positioned on top of and contacting the underlayment material layer, and a covering upholstery material layer positioned on top of and contacting the fiber material layer. The underlayment material layer is comprised a planar sheet of Ethylene-vinyl acetate closed cell foam. The EVA foam extends forwardly on the arm frame to create a forward extending lip. The use of EVA foam reduces the number of structural and cushioning materials, fasteners, and labor currently required in arm panel construction.
Type:
Grant
Filed:
October 20, 2016
Date of Patent:
November 6, 2018
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
James Allen Lewis, Philip Lee Stokes, James Anthony Sudduth, Jimmy Dale Holley
Abstract: A upholstered sofa covered by a form fitting upholstery sack where the upholstery sack incorporates a supportive material panel that has integrated support webbing into the material panel. The support webbing comprising a plurality of webbing straps. With the upholstery sack properly positioned on the back rest portion, the supportive material panel is positioned on the front of the back rest portion frame. The material panel with webbing is incorporated as a component of the upholstery sack where the upholstery sack is pre-formed to snugly fit over the back rest portion of a furniture frame. The back rest portion or the frame is inserted into the sack and the material panel with integrated webbing is attached to the frame. Once the material panel is positioned and fastened, the remaining components, for example, the back panels and side panels, of the upholstery sack are attached to the frame at the back rest portion.
Type:
Grant
Filed:
October 20, 2016
Date of Patent:
July 31, 2018
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
James Allen Lewis, Philip Lee Stokes, James Anthony Sudduth, Jimmy Dale Holley