Abstract: An assembly system permitting separate construction and transport of subcomponents for seating furniture items. The disassembled subcomponents allow for more efficient transportation by eliminating the dead space created by transporting irregularly shaped assembled furniture items. The assembly system includes a seat box having a rectangular frame defining an accessible internal cavity covered by an upper support surface. The assembly system also comprises a back rest having a seat box interface surface and at least arm rest interface surface. The back rest also defines an internal cavity accessible through closable opening for internal access to the arm rest interface surfaces. The assembly system also includes mounting an interface surface to the arm rest for securing the arm rest to the arm rest interface surface of the back rest and the rectangular frame of the seat box.
Type:
Grant
Filed:
November 23, 2011
Date of Patent:
July 15, 2014
Assignee:
Ashley Furniture Industries, Inc.
Inventors:
Timothy A. Brandtner, Peter J. Fynboh, Christopher Jon Lejcher
Abstract: A method of assembling an upholstered furniture piece comprising decorative fasteners comprising providing an underlayment material layer, a foam material layer and a covering material layer. The foam material layer is positioned between the underlayment material layer and the covering material layer. The covering material layer extends beyond the underlayment material layer and the foam material layer. Fasteners are used to fasten the underlayment material layer, the foam material layer and the covering material layer together forming a layered component. A template may be used to guide positioning of the fasteners. The fasteners are decorative fasteners. Excess covering material that extends beyond the fasteners is stretched around the edges of the layered component and is affixed to a bottom surface of the layered component, thereby forming a layered assembly. The layered assembly is affixed to an upholstered furniture piece.
Abstract: A furniture jig comprises a frame member positioning portion and a spring stretcher portion with at least the positioning frame portion having a rotating feature. The positioning frame portion may surround the spring stretcher portion and comprises constraint members that define receiving regions, such as slots or channels, into which furniture components, such a box frame members, may be inserted. The receiving regions of the jig frame maintain the furniture components upright or in other useful orientations at least until they are affixed together. In embodiments, the spring stretcher has a plurality of spring receiving portions on which the ends of a spring can be releasably engaged. Support members extending from the spring receiving portions operate to move the spring receiving portions from a spring loading position in which the springs can positioned on the tips to a spring attachment position where the springs are securable to the frame members.
Abstract: Furniture, such as a bed, dresser, cabinetry has a display system affixing a stack of interchangeable decorative panels to the furniture. The display system has an overlaying panelar frame that captures the stack of panels and has at least one elongated fastener securing the overlaying panelar frame on to a surface of the furniture item. The stack of interchangeable panels are each visually different such as having different colors and/or patterns and can be sandwiched between the overlaying panelar frame and the mounting surface in a pocket to immovably maintain the interchangeable panels against the furniture component. The overlaying panelar frame defines at least one opening or widow through which the outermost interchangeable panel is visible. The stack of interchangeable panels can then be rearranged such that a different panel is placed on top of the stack or the outermost position and thereby be visible through the opening in the overlaying panelar frame.