Patents Assigned to ATI Properties, Inc.
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Patent number: 7082868Abstract: A lightweight armor with repeat hit capability includes at least one layer of material that absorbs energy upon being impacted by an object through a reversible phase change and/or an elastic strain deformation of at least 5%. Once the energy of the object has been absorbed the layer of material returns to its original shape, thereby resulting in an armor with repeat hit capabilities. The armor may also include additional layers of material constructed of conventional armor materials. A method of manufacturing such an armor is also disclosed.Type: GrantFiled: March 15, 2001Date of Patent: August 1, 2006Assignee: ATI Properties, Inc.Inventor: Steven H. Reichman
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Patent number: 7073559Abstract: A method of producing metal fibers including melting a mixture of at least a fiber metal and a matrix metal, cooling the mixture to form a bulk matrix comprising at least a fiber phase and a matrix phase and removing at least a substantial portion of the matrix phase from the fiber phase. Additionally, the method may include deforming the bulk matrix. In certain embodiments, the fiber metal may be at least one of niobium, a niobium alloy, tantalum and a tantalum alloy and the matrix metal may be at least one of copper and a copper alloy. The substantial portion of the matrix phase may be removed, in certain embodiments, by dissolving of the matrix phase in a suitable mineral acid, such as, but not limited to, nitric acid, sulfuric acid, hydrochloric acid and phosphoric acid.Type: GrantFiled: July 2, 2003Date of Patent: July 11, 2006Assignee: ATI Properties, Inc.Inventors: Philip M. O'Larey, John J. Hebda, Ronald A. Graham
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Publication number: 20060118404Abstract: A process and reactor for chemical conversion is taught. The process allows the selective breaking of chemical bonds in a molecule by use of fast rise alternating current or fast rise pulsed direct current, each fast rise portion being selected to have a suitable voltage and frequency to break a selected chemical bond in a molecule. The reactor for carrying out such a process includes a chamber for containing the molecule and a generator for generating and applying the selected fast rise current.Type: ApplicationFiled: January 9, 2006Publication date: June 8, 2006Applicant: ATI Properties, Inc.Inventors: Wayne Conrad, Richard Phillips, Andrew Phillips, Helmut Conrad
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Patent number: 6984364Abstract: A process and reactor for chemical conversion is taught. The process allows the selective breaking of chemical bonds in a molecule by use of fast rise alternating current or fast rise pulsed direct current, each fast rise portion being selected to have a suitable voltage and frequency to break a selected chemical bond in a molecule. The reactor for carrying out such a process includes a chamber for containing the molecule and a generator for generating and applying the selected fast rise current.Type: GrantFiled: November 15, 2002Date of Patent: January 10, 2006Assignee: ATI Properties, Inc.Inventors: Wayne Ernest Conrad, Richard Stanley Phillips, Andrew Richard Henry Phillips, Helmut Gerhard Conrad
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Publication number: 20050115361Abstract: The present invention is directed to methods and apparatus that use electrostatic and/or electromagnetic fields to enhance the process of spray forming preforms or powders. The present invention also describes methods and apparatus for atomization and heat transfer with non-equilibrium plasmas. The present invention is also directed to articles, particularly for use in gas turbine engines, produced by the methods of the invention.Type: ApplicationFiled: August 9, 2004Publication date: June 2, 2005Applicant: ATI Properties, Inc.Inventors: Robin Forbes Jones, Richard Kennedy, Helmut Conrad, Ted Szylowiec, Wayne Conrad, Richard Phillips, Andrew Phillips
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Patent number: 6881242Abstract: An industrial system includes a processing region for treating an article in the presence of hydrogen and a hydrogen reclamation apparatus. In one embodiment, the hydrogen reclamation apparatus includes a compressor and a separation region having a hydrogen metal membrane. The compressor receives and compresses a hydrogen-containing output gas that is exhausted from the processing region. The compressed gas is conveyed to the separation region where it is separated into a permeate gas and a hydrogen-depleted raffinate gas. In one embodiment, the permeate gas is conveyed back to the processing region.Type: GrantFiled: January 13, 2003Date of Patent: April 19, 2005Assignee: ATI Properties, Inc.Inventors: Brett R. Krueger, Johnny T. Ferara, Gary D. McDowell
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Patent number: 6773520Abstract: The invention provides improved biocompatible implant alloys and methods of constructing artificial implants having improved long term wear properties. Cobalt-base biocompatible implant alloys provided according to the invention are essentially free of carbide, nitride and sigma second phase particles, and can have hardness and strength properties equivalent to or greater than the standard CoCrMo alloy with significantly improved fatigue life and superior frictional contact properties with UHMWPE. Artificial implant constructions and methods provided according to another aspect of the invention are capable of eliminating latent defects that can promote long term failure of joint implants.Type: GrantFiled: September 13, 2000Date of Patent: August 10, 2004Assignees: University of North Carolina at Charlotte, ATI Properties, Inc.Inventors: Thomas K. Fehring, John Harvie Chaffin, III, Richard Lee Kennedy
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Patent number: 6772961Abstract: The present invention is directed to methods and apparatus that use electrostatic and/or electromagnetic fields to enhance the process of spray forming preforms or powders. The present invention also describes methods and apparatus for atomization and heat transfer with non-equilibrium plasmas. The present invention is also directed to articles, particularly for use in gas turbine engines, produced by the methods of the invention.Type: GrantFiled: June 18, 2001Date of Patent: August 10, 2004Assignee: ATI Properties, Inc.Inventors: Robin M. Forbes Jones, Richard L. Kennedy, Helmut Gerhard Conrad, Ted Szylowiec, Wayne Conrad, Richard Stanley Phillips, Andrew Richard Henry Phillips
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Publication number: 20040134348Abstract: An industrial system includes a processing region for treating an article in the presence of hydrogen and a hydrogen reclamation apparatus. In one embodiment, the hydrogen reclamation apparatus includes a compressor and a separation region having a hydrogen metal membrane. The compressor receives and compresses a hydrogen-containing output gas that is exhausted from the processing region. The compressed gas is conveyed to the separation region where it is separated into a permeate gas and a hydrogen-depleted raffinate gas. In one embodiment, the permeate gas is conveyed back to the processing region.Type: ApplicationFiled: January 13, 2003Publication date: July 15, 2004Applicant: ATI Properties, Inc. (a Delaware corporation)Inventors: Brett R. Krueger, Johnny T. Ferara, Gary D. McDowell
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Patent number: 6737030Abstract: A method is provided to optimize separation of zirconium from hafnium by extraction of a feed mix including (Zr+Hf)OCl2 with a thiocyanate-containing organic phase. The method includes maintaining the TA/MO2 ratio in a range from greater than about 2.55 to about 3.5.Type: GrantFiled: January 29, 2002Date of Patent: May 18, 2004Assignee: ATI Properties, Inc.Inventors: James A. Sommers, Jeff G. Perrine
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Patent number: 6730264Abstract: A nickel-base alloy includes, in weight percent, up to about 0.10 percent carbon; about 12 up to about 20 percent chromium; up to about 4 percent molybdenum; up to about 6 percent tungsten, wherein the sum of molybdenum and tungsten is at least about 2 percent and not more than about 8 percent; about 5 up to about 12 percent cobalt; up to about 14 percent iron; about 4 percent up to about 8 percent niobium; about 0.6 percent up to about 2.6 percent aluminum; about 0.4 percent up to about 1.4 percent titanium; about 0.003 percent up to about 0.03 percent phosphorous; about 0.003 percent up to about 0.015 percent boron; nickel; and incidental impurities. The sum of atomic percent aluminum and atomic percent titanium is from about 2 to about 6 percent, the ratio of atomic percent aluminum to atomic percent titanium is at least about 1.5, and the atomic percent of aluminum plus titanium divided by the atomic percent of niobium equals about 0.8 to about 1.3.Type: GrantFiled: May 13, 2002Date of Patent: May 4, 2004Assignee: ATI Properties, Inc.Inventor: Wei-Di Cao
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Patent number: 6719858Abstract: A method of producing a nickel base alloy includes casting the alloy within a casting mold and subsequently annealing and overaging the ingot at at least 1200° F. (649° C.) for at least 10 hours. The ingot is electroslag remelted at a melt rate of at least 8 lbs/min. (3.63 kg/min.), and the ESR ingot is then transferred to a heating furnace within 4 hours of complete solidification and is subjected to a novel post-ESR heat treatment. A suitable VAR electrode is provided form the ESR ingot, and the electrode is vacuum arc remelted at a melt rate of 8 to 11 lbs/minute (3.63 to 5.00 kg/minute) to provide a VAR ingot. The method allows premium quality VAR ingots having diameters greater than 30 inches (762 mm) to be prepared from Alloy 718 and other nickel base superalloys subject to significant segregation on casting.Type: GrantFiled: February 4, 2002Date of Patent: April 13, 2004Assignee: ATI Properties, Inc.Inventors: Betsy J. Bond, Laurence A. Jackman, A. Stewart Ballantyne
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Patent number: 6709528Abstract: A method of enhancing the corrosion resistance of an austenitic steel includes removing material from at least a portion of a surface of the steel such that corrosion initiation sites are eliminated or are reduced in number relative to the number resulting from processing in a conventional manner. Material may be removed from the portion by any suitable method, including, for example, grit blasting, grinding and/or acid pickling under conditions more aggressive than those used in conventional processing of the same steel.Type: GrantFiled: August 7, 2000Date of Patent: March 23, 2004Assignee: ATI Properties, Inc.Inventors: John F. Grubb, James D. Fritz, Ronald E. Polinski
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Patent number: 6641780Abstract: A ferritic stainless steel having improved high temperature mechanical properties includes greater than 25 weight percent chromium, 0.75 up to 1.5 weight percent molybdenum, up to 0.05 weight percent carbon, and at least one of niobium, titanium, and tantalum, wherein the sum of the weight percentages of niobium, titanium, and tantalum satisfies the following equation: 0.4≦(%Nb+%Ti+½(%Ta))≦1. The coefficient: of thermal expansion of the ferritic stainless steel is within 25 percent of the CTE of stabilized zirconia between 20° C. (68° F.) and 1000° C. (1832° F.), and the steel exhibits at least one creep property selected from creep rupture strength of at least 1000 psi at 900° C. (1,652° F.), time to 1% creep strain of at least 100 hours at 900° C. (1652° F.) under load of 1000 psi, and time to 2% creep strain of at least 200 hours at 900° C. (1652° F.) Under load of 1000 psi.Type: GrantFiled: November 30, 2001Date of Patent: November 4, 2003Assignee: ATI Properties Inc.Inventor: John F. Grubb
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Patent number: 6623569Abstract: A duplex stainless steel includes less than, in weight percent, 3 percent nickel and 1.5 percent molybdenum. In one embodiment, the duplex stainless steel includes, in weight percent, up to 0.06 percent carbon; 15 to 25 percent chromium; 1 to less than 2.5 percent nickel; greater than 2 percent up to 3.75 percent manganese; greater than 0.12 up to 0.35 percent nitrogen; up to 2 percent silicon; up to 1.5 percent molybdenum; up to 0.5 percent copper; up to 0.2 percent cobalt; up to 0.05 percent phosphorous; up to 0.005 percent sulfur; 0.001 to 0.0035 percent boron; iron and incidental impurities. The duplex stainless steel provided may be provided in the form of an article of manufacture, such as strip, bar, plate, sheet, casting, tubing or piping. A method for making the duplex stainless steel of the invention also is disclosed.Type: GrantFiled: September 10, 2002Date of Patent: September 23, 2003Assignee: ATI Properties, Inc.Inventors: David S. Bergstrom, John J. Dunn, John F. Grubb, William A. Pratt
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Patent number: 6605164Abstract: A nickel-based fine grained alloy consisting essentially of 40-55 wt % Ni, 14.5-21 wt % Cr, 2.5-5.5 wt % Nb+Ta, up to 3.3 wt % Mo, 0.65-2.00 wt % Ti, 0.10-0.8 wt % Al, up to 0.35 wt % Mn, up to 0.07 wt % C, up to 0.015 wt % S, up to 0.35 wt % Si, at least 0.016 wt % P, from 0.003 % to 0.030 wt % B, and the balance Fe and incidental impurities, has a high stress rupture life.Type: GrantFiled: April 30, 2001Date of Patent: August 12, 2003Assignee: ATI Properties, Inc.Inventors: Richard L. Kennedy, Wei-Di Cao
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Patent number: 6602325Abstract: A fluid separation assembly having a fluid permeable membrane and a wire mesh membrane adjacent the fluid permeable membrane, wherein the wire mesh membrane supports the fluid permeable membrane and is coated with an intermetallic diffusion barrier. The barrier may be a thin film containing at least one of a nitride, oxide, boride, silicide, carbide and aluminide. Several fluid separation assemblies can be used in a module to separate hydrogen from a gas mixture containing hydrogen.Type: GrantFiled: October 21, 1999Date of Patent: August 5, 2003Assignee: ATI Properties, Inc.Inventors: Chester B. Frost, Brett R. Krueger
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Patent number: 6582499Abstract: A fluid separation assembly having a fluid permeable membrane and a wire mesh membrane adjacent the fluid permeable membrane, wherein the wire mesh membrane supports the fluid permeable membrane and is coated with an intermetallic diffusion barrier. The barrier may be a thin film containing at least one of a nitride, oxide, boride, silicide, carbide and aluminide. Several fluid separation assemblies can be used in a module to separate hydrogen from a gas mixture containing hydrogen.Type: GrantFiled: September 13, 2002Date of Patent: June 24, 2003Assignee: ATI Properties, Inc.Inventors: Chester B. Frost, Brett R. Krueger
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Patent number: 6576068Abstract: A method for producing a stainless steel with improved corrosion resistance includes homogenizing at least a portion of an article of a stainless steel including chromium, nickel, and molybdenum and having a PREN of at least 50, as calculated by the equation: PREN=Cr+(3.3×Mo)+(30×N), where Cr is weight percent chromium, Mo is weight percent molybdenum, and N is weight percent nitrogen in the steel. In one form of the method, at least a portion of the article is remelted to homogenize the portion. In another form of the method, the article is annealed under conditions sufficient to homogenize at least a surface region of the article. The method of the invention enhances corrosion resistance of the stainless steel as reflected by the steel's critical crevice corrosion temperature.Type: GrantFiled: April 24, 2001Date of Patent: June 10, 2003Assignee: ATI Properties, Inc.Inventors: John F. Grubb, James D. Fritz
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Patent number: 6551420Abstract: A duplex stainless steel including, in weight percent, up to 0.06 percent carbon, 15 up to less than 25 percent chromium, greater than 3 up to 6 percent nickel, up to 3.75 percent manganese, 0.14 up to 0.35 percent nitrogen, up to 2 percent silicon, greater than 1.4 up to less than 2.5 percent molybdenum, up to less than 0.5 percent copper, up to less than 0.2 percent cobalt, up to 0.05 percent phosphorous, up to 0.005 percent sulfur, and 0.001 up to 0.0035 percent boron, with the remainder being iron and incidental impurities is disclosed. The duplex stainless steel may be included in an article of manufacture, such as a strip, bar, plate, sheet, casting, tubing or piping. A method for making such a duplex stainless steel is also disclosed.Type: GrantFiled: October 16, 2001Date of Patent: April 22, 2003Assignee: ATI Properties, Inc.Inventors: David S. Bergstrom, John J. Dunn, John F. Grubb, William A. Pratt