Abstract: Systems, methods, and apparatus for use in an airbag inflation system are disclosed. An explosively formable projectile piece is positioned adjacent to an opening and, upon deployment of an initiator, is forced through the opening, thereby changing the shape of the projectile piece. The projectile piece is projected towards a rupturable wall. Once the projectile piece has ruptured the wall, the airbag inflation gas can pass through the opening in the wall and inflate the airbag.

Abstract: A fabric deflector system is disclosed for use with airbags and airbag systems. The system comprises a deflector panel attached to an airbag cushion body. The deflector panel is attached to the airbag cushion body in a position such that the deflector panel at least partially deflects the inflation gas received from the inflator during inflation of the airbag cushion. The deflector panel comprises a plurality of arms extending radially outward from the inflator opening and at least partially deflects the inflation gas through the arms.

Abstract: A one-piece initiator device including an end closure having a first end portion and a second end portion opposite the first end portion. The end closure forming a passage between the first end portion and the second end portion. A squib is at least partially positioned within the passage. A canister is mounted to the squib and extends outwardly from the end closure first end portion. The canister defines a charge chamber having a reactive charge disposed within the charge chamber. A permeable fill material is disposed within the passage and joins the squib to the end closure to form the one-piece initiator device. The permeable fill material insulates the squib from electrical contact with the end closure and provides a controlled gas flow path through the one-piece initiator device.

Abstract: An airbag module may have an inflator, a cushion, and a housing that contains the inflator and the cushion. The housing has an outer wall formed of a flexible material and a bracket designed to be attached to a vehicle. During deployment, the cushion is expelled out of the housing through the bracket. The inflator remains in the housing and inflation gas is conveyed to the cushion through the housing. The inflator may be retained by flaps wrapped around the inflator and secured to a perpendicularly oriented diffuser of the inflator. Alternatively, the diffuser may extend through an orifice formed in a fabric wall within the housing, and retention portions of the outer wall may be wrapped around the opposite side of the inflator. The airbag module may be mounted in an instrument panel to provide front seat, passenger's side impact protection without requiring a rigid module housing.

Abstract: The application provides airbag cushion deployment restraint systems for use in inflatable airbag cushions. The deployment restraint systems of the invention regulate deployment of an airbag cushion to provide full radial expansion of the cushion prior to final expansion of the cushion toward a vehicle occupant. The deployment restraint systems of the invention thus increase the amount of contact surface area available to a vehicle occupant early in deployment and decrease the force with which the cushion is expanded toward a vehicle occupant during a collision event, thus reducing the likelihood of injury to an out-of-position vehicle occupant.

Abstract: An airbag module may include an inflator, a cushion, and a deflection hood. When used as a passenger side, frontal impact module, the cushion deploys upward from a vehicle instrument panel. The deflection hood directs gas downward through a discharge opening and into the cushion to expedite inflation of the lower portion of the cushion to more uniformly cushion a vehicle occupant's body. The discharge opening may be sewn shut via a tear seam to ensure that the discharge opening is properly positioned when the tear seam opens to release inflation gas. Alternatively, the discharge opening may be sewn shut by a non-tearable seam, and perforations may be applied proximate the non-tearable seam so that the discharge opening opens along the perforations to release the inflation gas. According to one alternative, the deflection hood may be angled within the cushion to provide a significant asymmetrical, lateral gas flow.

Abstract: A hood latch release mechanism for a motor vehicle of the type incorporating a hood which pivots at near the front edge of the hood. The hood latch release system enables the hood to be opened in a manner to provide enhanced pedestrian impact protection in the event of an impending pedestrian impact with the hood. The system incorporates a hood latch mechanism which is manually actuatable by the operator to permit access to the vehicle's engine compartment and operates automatically to the response to an impending pedestrian impact. The hood latch release system may be implemented with an active hood lifting actuator.

Abstract: An inflatable fabric cushion is disclosed that can maintain a high internal pressure while having an exposed inflator squib. The inflatable cushion has a precision opening sized to be commensurate with a diameter of the inflator squib. The precision opening tightly circumscribes the inflator to limit leakage of inflation gas when the squib projects out of the opening. The cushion also has a throat through which the inflator may be inserted into the cushion. After the inflator is inserted into the cushion, the throat is sealed closed by wrapping the throat around the inflator housing and being cinched when the airbag assembly is mounted on a vehicle.

Abstract: A pedestrian protection apparatus particularly adapted for motor vehicle front end structures for mitigating injuries of pedestrians struck by the vehicle. The apparatus incorporates a front grill which is moveable between extended and retracted positions. While it is in its extended position, the grill is designed to absorb energy from a pedestrian impact to reduce pedestrian injuries. The position of the grill is controlled by an actuator which responds to control inputs such as vehicle speed.

Abstract: An initiator assembly for an inflator device having at least one inflator device mating lug. The initiator assembly includes an initiator having an initiator cup at least in part defining a storage chamber containing a reactive charge. The initiator also includes at least one electrical connector in reaction initiating communication with the reactive charge. The initiator assembly has a molded body fitting over at least a portion of the initiator. The molded body includes at least one locking flange that is adapted to lockingly engage the at least one inflator device mating lug.

Abstract: Inflation assemblies, associated inflation assembly combinations and methods for inflating an inflatable restraint device and which assemblies, combination and methods employ a gas treatment element to effectively treat gas being discharged into an associated inflatable restraint device from either of at least two chambers, e.g., a hot gas-producing chamber and a cold gas-supplying chamber, such that heat is effectively conveyed to the cold gas such as to result in the desirable expansion thereof and the dissipation of residual heat from the gas treatment element.

Abstract: An inflator device including a housing defining a storage chamber and a supply of gas generant material disposed within the storage chamber. The inflator device includes an initiator assembly having an initiator in actuating communication with the supply of gas generant material. A moisture barrier member is disposed between the initiator assembly and the supply of gas generant material. The moisture barrier member acts to prevent moisture transmission from the initiator assembly to the supply of gas generant material. Upon actuation of the initiator, however, the moisture barrier member ruptures to permit reaction initiating communication between the initiator and at least a portion of the supply of gas generant material contained within the inflator device.

Abstract: An inflatable curtain is provided that may be mounted on or proximate to a vehicle's side roof rail. The inflatable curtain includes a first panel and a second panel that is attached to the first panel. The first panel and the second panel are generally made of fabric materials such as nylon and the like. At least one first pleat is added to the first panel. The first pleat is constructed such that when the inflatable curtain is inflated with inflation gas, the first pleat opens into at least one first bulge that changes the deployment trajectory of the inflatable curtain. At least one second pleat may additionally be added to the curtain. The second pleat is added to the second panel and is designed such that during inflation, the second pleat will open into a second bulge that further changes the deployment trajectory of the inflatable curtain.

Abstract: An improved accelerometer assembly including a circuit board and an accelerometer is provided. The accelerometer is configured to sense acceleration along a sensing axis. The accelerometer is attached to the circuit board and configured to sense acceleration along a sensing axis. A housing is configured to receive the circuit board in a first and second orientation, wherein the sensing axis in the first orientation is rotated 90° from the sensing axis in the second orientation.

Abstract: The motion damper includes a damper wall, damper stages, and a damper head. The damper wall and damper stages are successively smaller in size and have a nested relationship. The damper wall and damper stages are each flexibly attached to an adjacent damper stage or the damper wall such that the damper stages may deploy in a telescopic fashion away from the damper wall. The damper head is attached to a smallest damper stage. As a result, the damper stages change in position relative to the damper wall and relative to each other to absorb the kinetic energy of objects attached to the damper head and damper wall.

Abstract: Ammonium perchlorate-containing gas generant compositions which, upon combustion, produce or result in an improved effluent and related methods for generating an inflation gas for use in an inflatable restraint system are provided. Such ammonium perchlorate-containing gas generant compositions include ammonium perchlorate present with a mean particle size in excess of 100 microns. Such ammonium perchlorate-containing gas generant compositions also include or contain a chlorine scavenger present in an amount effective to result in a gaseous effluent that is substantially free of hydrogen chloride when the gas generant is combusted, wherein at least about 98 weight percent of the chlorine scavenger is a copper-containing compound.

Abstract: A vibration gasket that is capable of dampening vibrations or movements of a vehicle steering wheel is disclosed. The vibration gasket has a first surface that may be attached to an airbag inflator and a second surface that may be attached to an airbag mounting plate. At least one foil strip is also added to the vibration gasket. The foil strip has an inflator interface area and a mounting plate interface area. The foil strip is constructed such that the inflator interface area may be positioned between the first surface and the inflator. Similarly, the foil strip is also constructed such that the mounting plate interface area may be positioned between the second surface and the mounting plate. Additionally, the vibration gasket may also be used to electrically ground the airbag inflator.

Abstract: The present invention relates to a pelvic airbag. The pelvic airbag has a front panel and a rear panel that is attached to the front panel. The airbag is made of metal, plastic, or combinations of metal and plastic and is configured such that it may be retained in a vehicle door between the inner skin and the trim panel. The airbag is further constructed such that when it is in the uninflated configuration, the thickness of the airbag is between about 2 to about 25 millimeters. An attachment mechanism may also be attached to the airbag. The attachment mechanism is designed to attach the airbag to the vehicle door. Additionally, an inflator housing may be attached to the rear panel. The inflator housing houses an inflator that is designed to inflate the airbag in the event of an accident or crash.

Abstract: An electric retractor extracts and retracts a seat belt in response to tension in the seat belt. The electric retractor may include a spool rotatably attached to a retractor frame. A seat belt is wound on the spool. The spool is rotated by a motor via a worm gear system that permits limited axial motion of the worm, but generally prevents the motor from being back-driven by tension in the seat belt to prevent forced seat belt extraction. The gear system may also cut off power to the motor in the event of excessive seat belt tension to prevent further payout of the seat belt. A senses tension in the seat belt and activates the motor to retract or extract the seat belt from the retractor. An emergency control system may override the web guide control in response to abnormal vehicle dynamics to provide reversible pre-crash pretensioning and/or crash pretensioning.

Abstract: A safety-belt arrangement for use in a motor vehicle has a safety-belt (5), one end of which is connected to a retractor (8), a sensor (11) generates a signal representative of the amount of safety-belt paid-out from the retractor. A force limiter (10) is associated with the retractor to permit safety-belt to be paid-out with a variable force limiting effect.