Patents Assigned to Ayar Labs, Inc.
  • Patent number: 12700926
    Abstract: An electro-optical chip includes a plurality of transmit macros, each of which includes an optical waveguide and a plurality of ring resonators positioned along the optical waveguide. An optical distribution network is implemented onboard the electro-optical chip and includes a plurality of optical inputs and a plurality of optical outputs. The optical distribution network conveys a portion of light received at a subset of the plurality of optical inputs to one or more of the plurality of optical outputs, such that light conveyed to said one or more of the plurality of optical outputs includes wavelengths of light conveyed to said subset of the plurality of optical inputs. The subset of the plurality of optical inputs includes at least two of the plurality of optical inputs. Each of the plurality of optical outputs is optically connected to the optical waveguide in a corresponding one of the plurality of transmit macros.
    Type: Grant
    Filed: February 27, 2023
    Date of Patent: August 4, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Manan Raval, Matthew Sysak, Chen Li
  • Patent number: 12681245
    Abstract: An electro-optical chip assembly includes a silicon baseplate and an electro-optical chip. The electro-optical chip has a silicon substrate that is fusion bonded to the silicon baseplate. The electro-optical chip is manufactured separate from the silicon baseplate before fusion bonding of the silicon substrate of the electro-optical chip to the silicon baseplate.
    Type: Grant
    Filed: October 12, 2023
    Date of Patent: July 14, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Chong Zhang, Haiwei Lu, Steve Groothuis
  • Patent number: 12656556
    Abstract: An optical fiber connector includes a lower plate having a plurality of optical fiber alignment structures. First and second guide element alignment structures are formed in the lower plate. A plurality of optical fibers are respectively disposed in the plurality of optical fiber alignment structures. First and second guide elements are respectively disposed within the first and second guide element alignment structures so as to extend outside of a periphery of the lower plate. A cover plate is secured to the lower plate to hold the plurality of optical fibers within the plurality of optical fiber alignment structures. An upper plate is disposed over each of the cover plate, the first guide element, and the second guide element. The upper plate is secured to the lower plate to hold the first and second guide elements within the first and second guide element alignment structures, respectively.
    Type: Grant
    Filed: October 12, 2023
    Date of Patent: June 16, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Jianhua Li, Chong Zhang
  • Patent number: 12566292
    Abstract: A strip-loaded optical waveguide includes a slab layer, a strip layer, and a cladding region. The slab layer has a first optical refractive index and a first width measured in a transverse direction that is perpendicular to a light propagation direction through the strip-loaded optical waveguide. The strip layer is disposed above the slab layer. The strip layer has a second optical refractive index and a second width as measured the transverse direction. The second width is less than the first width of the slab layer. The second optical refractive index is less than the first optical refractive index of the slab layer. The cladding region is disposed above the slab layer and above the strip layer. The cladding region has a third optical refractive index that is less than the second optical refractive index of the strip layer.
    Type: Grant
    Filed: March 19, 2023
    Date of Patent: March 3, 2026
    Assignee: Ayar Labs, Inc.
    Inventor: Manan Raval
  • Patent number: 12567910
    Abstract: A computer memory system includes an electro-optical chip, an electrical fanout chip electrically connected to an electrical interface of the electro-optical chip, and at least one dual in-line memory module (DIMM) slot electrically connected to the electrical fanout chip. A photonic interface of the electro-optical chip is optically connected to an optical link. The electro-optical chip includes at least one optical macro that converts outgoing electrical data signals into outgoing optical data signals for transmission through the optical link. The optical macro also converts incoming optical data signals from the optical link into incoming electrical data signals and transmits the incoming electrical data signals to the electrical fanout chip. The electrical fanout chip directs bi-directional electrical data communication between the electro-optical chip and a dynamic random access memory (DRAM) DIMM corresponding to the at least one DIMM slot.
    Type: Grant
    Filed: July 18, 2023
    Date of Patent: March 3, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Roy Edward Meade, Vladimir Stojanovic, Chen Sun, Mark Wade, Hugo Saleh, Charles Wuischpard
  • Patent number: 12567920
    Abstract: A network switch system-in-package includes a carrier substrate with a network switch chip and a plurality of photonic input/output modules disposed on the carrier substrate. Each of the plurality of photonic input/output modules includes a module substrate and a plurality of photonic chip pods disposed on the module substrate. Each photonic chip pod includes a pod substrate with a photonic input/output chiplet and a gearbox chiplet attached to the pod substrate. The photonic input/output chiplet includes a parallel electrical interface, a photonic interface, and a plurality of optical macros implemented between the photonic interface and the parallel electrical interface. The gearbox chiplet electrically connects with the parallel electrical interface of the photonic input/output chiplet and a serial electrical interface of the network switch chip.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: March 3, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Vladimir Stojanovic, Hugo Saleh, Roy Edward Meade
  • Patent number: 12560830
    Abstract: A thermo-optic phase shifter includes a substrate having a cavity formed into an upper region of the substrate. The thermo-optic phase shifter includes an optical waveguide disposed above the substrate. The optical waveguide extends across and above the cavity. The thermo-optic phase shifter also includes a heater device disposed along a lateral side of the optical waveguide. The heater device extends across and above the cavity. The cavity is formed by an undercut etching process after the optical waveguide and the heater device is formed. The optical waveguide can be formed to include one or more segments that pass over the cavity. Also, a second heater device can be included such that the one or more segments of the optical waveguide that extend over the cavity are bracketed by heater devices. Thermal transmission structures can be included to enhance heat transfer between the heater device(s) and the optical waveguide.
    Type: Grant
    Filed: May 10, 2024
    Date of Patent: February 24, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Sidney Buchbinder, John Fini, Anatol Khilo
  • Patent number: 12537603
    Abstract: An electro-optical chip includes a plurality of transmit macros, each of which includes an optical waveguide and a plurality of ring resonators positioned along the optical waveguide. An optical distribution network is implemented onboard the electro-optical chip. The optical distribution network has a plurality of optical inputs and a plurality of optical outputs. The optical distribution network conveys a portion of light received at each and every one of the plurality of optical inputs to each of the plurality of optical outputs, such that light conveyed to each of the plurality of optical outputs includes all wavelengths of light conveyed to the plurality of optical inputs. Each of the plurality of optical outputs is optically connected to the optical waveguide in a corresponding one of the plurality of transmit macros. The electro-optical chip is optically connected to a remote optical power supply.
    Type: Grant
    Filed: February 27, 2023
    Date of Patent: January 27, 2026
    Assignee: Ayar Labs, Inc.
    Inventors: Manan Raval, Matthew Sysak, Chen Li
  • Patent number: 12512402
    Abstract: A redistribution layer is formed on a carrier wafer. A cavity is formed within the redistribution layer. An electro-optical die is flip-chip connected to the redistribution layer. A plurality of optical fiber alignment structures within the electro-optical die is positioned over and exposed to the cavity. Mold compound material is disposed over the redistribution layer and the electro-optical die. A residual kerf region of the electro-optical die interfaces with the redistribution layer to prevent mold compound material from entering into the optical fiber alignment structures and the cavity. The carrier wafer is removed from the redistribution layer. The redistribution layer and the mold compound material are cut to obtain an electro-optical chip package that includes the electro-optical die. The cutting removes the residual kerf region from the electro-optical die to expose the plurality of optical fiber alignment structures and the cavity at an edge of the electro-optical chip package.
    Type: Grant
    Filed: November 20, 2023
    Date of Patent: December 30, 2025
    Assignee: Ayar Labs, Inc.
    Inventor: Roy Edward Meade
  • Patent number: 12468099
    Abstract: A first portion of incoming light and a second portion of incoming light travel in opposite directions within a first optical waveguide. A ring resonator in-couples the first portion of incoming light and the second portion of incoming light from the first optical waveguide, such that the first portion of incoming light and the second portion of incoming light travel in opposite directions within the ring resonator. A second optical waveguide is disposed to in-couple the first portion of incoming light and the second portion of incoming light couple from the ring resonator, such that the first portion of incoming light and the second portion of incoming light travel in opposite directions within the second optical waveguide away from the ring resonator. One or more photodetector(s) are optically connected to receive the first portion of incoming light and the second portion of incoming light from the second optical waveguide.
    Type: Grant
    Filed: May 20, 2024
    Date of Patent: November 11, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: John Fini, Anatol Khilo, Chen Sun, Pavan Bhargava, Chandarasekaran Ramamurthy
  • Patent number: 12457045
    Abstract: An optical data communication system includes an optical power supply and an electro-optical chip. The optical power supply includes a laser that generates laser light at a single wavelength. A comb generator receives the light at the single wavelength and generates multiple wavelengths of continuous wave light from laser light at the single wavelength. The multiple wavelengths of continuous wave light are provided as light input to the electro-optical chip. The electro-optical chip includes at least one transmit macro that receives the multiple wavelengths of continuous wave light and that modulates one or more of the multiple wavelengths of continuous wave light to generate modulated light signals that convey digital data.
    Type: Grant
    Filed: July 11, 2023
    Date of Patent: October 28, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Matthew Sysak, Brandon Buscaino
  • Patent number: 12451663
    Abstract: A laser light generator is configured to generate one or more wavelengths of continuous wave laser light. The laser light generator is configured to collectively and simultaneously transmit each of the wavelengths of continuous wave laser light through an optical output of the laser light generator as a laser light supply. An optical fiber is connected to receive the laser light supply from the optical output of the laser light generator. An optical distribution network has an optical input connected to receive the laser light supply from the optical fiber. The optical distribution network is configured to transmit the laser light supply to each of one or more optical transceivers and/or optical sensors. The laser light generator is physically separate from each of the one or more optical transceivers and/or optical sensors.
    Type: Grant
    Filed: June 19, 2023
    Date of Patent: October 21, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Milos Popovic, Rajeev Ram, Vladimir Stojanovic, Chen Sun, Mark Taylor Wade, Alexandra Carroll Wright
  • Patent number: 12442980
    Abstract: A multi-MCP (multi-chip package) module assembly includes a plate, an integrated optical fiber shuffle disposed on the plate, a first MCP disposed on the plate, a second MCP disposed on the plate, a first optical fiber jumper disposed on the plate, and a second optical fiber jumper disposed on the plate. The first optical fiber jumper optically connects the first MCP to the integrated optical fiber shuffle. The second optical fiber jumper optically connects the second MCP to the integrated optical fiber shuffle. The integrated optical fiber shuffle includes an optical network configured to direct optical signals to and from each of the first optical fiber jumper and the second optical fiber jumper.
    Type: Grant
    Filed: November 19, 2021
    Date of Patent: October 14, 2025
    Assignee: Ayar Labs, Inc.
    Inventor: Roy Edward Meade
  • Patent number: 12431981
    Abstract: An optical data communication system includes a plurality of resonator structures and a laser array that includes a plurality of lasers optically connected to the plurality of resonator structures. Each resonator structure has a respective free spectral wavelength range and a respective resonance wavelength. A maximum difference in resonance wavelength between any two resonator structures in the plurality of resonator structures is less than a minimum free spectral wavelength range of any resonator structure in the plurality of resonator structures. Each laser in the plurality of lasers is configured to generate continuous wave light having a respective wavelength. The laser array has a central wavelength. A variability of the central wavelength is greater than a minimum difference in resonance wavelength between any two spectrally neighboring resonator structures in the plurality of resonator structures.
    Type: Grant
    Filed: January 31, 2023
    Date of Patent: September 30, 2025
    Assignee: Ayar Labs, Inc.
    Inventor: Matthew Sysak
  • Patent number: 12422632
    Abstract: A first chip includes a first plurality of optical waveguides exposed at a facet of the first chip. A second chip includes a second plurality of optical waveguides exposed at a facet of the second chip. The second chip includes first and second spacers on opposite sides of the second plurality of optical waveguides. The first and second spacers have respective alignment surfaces oriented substantially parallel to the facet of the second chip at a controlled perpendicular distance away from the facet of the second chip. The second chip is positioned with the alignment surfaces of the first and second spacers contacting the facet of the first chip, and with the second plurality of optical waveguides respectively aligned with the first plurality of optical waveguides. The first and second spacers define and maintain an air gap of at least micrometer-level precision between the first and second pluralities of optical waveguides.
    Type: Grant
    Filed: September 7, 2023
    Date of Patent: September 23, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Manan Raval, Matthew Sysak, Chen Li, Chong Zhang
  • Patent number: 12416763
    Abstract: A package assembly includes a silicon photonics chip having an optical waveguide exposed at a first side of the chip and an optical fiber coupling region formed along the first side of the chip. The package assembly includes a mold compound structure formed to extend around second, third, and fourth sides of the chip. The mold compound structure has a vertical thickness substantially equal to a vertical thickness of the chip. The package assembly includes a redistribution layer formed over the chip and over a portion of the mold compound structure. The redistribution layer includes electrically conductive interconnect structures to provide fanout of electrical contacts on the chip to corresponding electrical contacts on the redistribution layer. The redistribution layer is formed to leave the optical fiber coupling region exposed. An optical fiber is connected to the optical fiber coupling region in optical alignment with the optical waveguide within the chip.
    Type: Grant
    Filed: October 31, 2023
    Date of Patent: September 16, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Shahab Ardalan, Michael Davenport, Roy Edward Meade
  • Patent number: 12321022
    Abstract: A photonic chip includes a substrate, an electrical isolation region formed over the substrate, and a front end of line (FEOL) region formed over the electrical isolation region. The photonic chip also includes an optical coupling region. The electrical isolation region and the FEOL region and a portion of the substrate are removed within the optical coupling region. A top surface of a the substrate within the optical coupling region includes a plurality of grooves configured to receive and align a plurality of optical fibers. The grooves are formed at a vertical depth within the substrate to provide for alignment of optical cores of the plurality of optical fibers with the FEOL region when the plurality of optical fibers are positioned within the plurality of grooves within the optical coupling region.
    Type: Grant
    Filed: May 4, 2020
    Date of Patent: June 3, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Mark Wade, Chen Sun, John Fini, Roy Edward Meade, Vladimir Stojanovic, Alexandra Wright
  • Patent number: 12313891
    Abstract: A plurality of lid structures include at least one lid structure configured to overlie one or more heat sources within a multi-chip-module and at least one lid structure configured to overlie one or more temperature sensitive components within the multi-chip-module. The plurality of lid structures are configured and positioned such that each lid structure is separated from each adjacent lid structure by a corresponding thermal break. A heat spreader assembly is positioned in thermally conductive interface with the plurality of lid structures. The heat spreader assembly is configured to cover an aggregation of the plurality of lid structures. The heat spreader assembly includes a plurality of separately defined heat transfer members respectively configured and positioned to overlie the plurality of lid structures. The heat spreader assembly is configured to limit heat transfer between different heat transfer members within the heat spreader assembly.
    Type: Grant
    Filed: November 7, 2022
    Date of Patent: May 27, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Roy Edward Meade, Vladimir Stojanovic
  • Patent number: 12313882
    Abstract: An optical coupling device includes an optical waveguide disposed on a substrate. An index of refraction of the optical waveguide is greater than an index of refraction of the substrate. The optical coupling device includes a cladding material disposed alongside and above the optical waveguide. An index of refraction of the cladding material is less than the index of refraction of the optical waveguide. The optical coupling device includes an optical buffering layer disposed within the cladding material above the optical waveguide. The optical buffering layer has an index of refraction greater than the index of refraction of the cladding material. The optical buffering layer is positioned a distance away from a top surface of the optical waveguide so as to guide an input optical mode at controlled vertical level relative to the optical waveguide, with the input optical mode overlapping the optical waveguide.
    Type: Grant
    Filed: April 10, 2022
    Date of Patent: May 27, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Neil V. Sapra, Dries Vercruysse, Josep M. Fargas Cabanillas, John M. Fini
  • Patent number: 12298564
    Abstract: An electro-optic receiver includes a polarization splitter and rotator (PSR) that directs incoming light having a first polarization through a first end of an optical waveguide, and that rotates incoming light from a second polarization to the first polarization to create polarization-rotated light that is directed to a second end of the optical waveguide. The incoming light of the first polarization and the polarization-rotated light travel through the optical waveguide in opposite directions. A plurality of ring resonators is optically coupled the optical waveguide.
    Type: Grant
    Filed: July 23, 2023
    Date of Patent: May 13, 2025
    Assignee: Ayar Labs, Inc.
    Inventors: Pavan Bhargava, Derek Van Orden, Mark Wade, John Fini, Chen Sun, Milos Popovic, Anatol Khilo