Patents Assigned to Babcock & Wilcox Power Generation Group Inc.
  • Patent number: 8601816
    Abstract: A closed-cycle system and method of electrical power generation uses steam to transport charge carriers through an MHD generator. Water droplets, fine particles or mixtures thereof are used as the charge carriers. The fine particles are sufficiently small to allow the particles to pass through pumps and other equipment in the flow path with little or no damage, thereby eliminating the need to remove and re-inject a seed material, or treat it prior to discharge to the environment. The high operating temperatures of prior art MHD generators are avoided, thereby allowing more economical and readily available materials to be used. The system and method also allows the MHD generator to be used as the bottoming cycle in a single-loop power generation system, with a conventional steam turbine-generator used as the topping cycle, resulting in an increased heat rate with reduced emissions of greenhouse gases and other pollutants, and with reduced heat rejection to the environment per unit of electricity produced.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: December 10, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventor: David J. Walker
  • Patent number: 8561557
    Abstract: A system for feeding a primary oxidant to an oxy-fired circulating fluidized bed (CFB) boiler. The system includes a plurality of bubble cap assemblies each comprising a stem and a bubble cap with at least one exit hole, each bubble cap connected via a stem to at least one windbox, the windbox containing at least one manifold. A plurality of pipes are provided, each pipe located within a bubble cap assembly with an open end located either at, above or below the exit holes of the bubble caps and an opposite end connected to the manifold located inside each windbox. Recycle gas is piped into the windbox, to the stem, and exiting from the exit holes located in the bubble cap into the CFB. Oxygen is piped into the manifold, through the pipes and exiting through the exit holes located in the bubble cap.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: October 22, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Mikhail Maryamchik, Kiplin C. Alexander, Mark C. Godden, David L. Kraft
  • Patent number: 8528429
    Abstract: Systems and methods are provided for stabilizing an emissions instrument. The emissions instrument includes an emissions sensor. The emissions sensor may be coupled to a gyro stabilizer. The gyro stabilizer may stabilize the emissions sensor, thus resulting in a more accurate and reliable emissions instrument.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: September 10, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventor: Mark Wayne Holt
  • Patent number: 8522729
    Abstract: A stud and stud arrangement protects the water-cooled tubes of a slag tap outlet from corrosion and erosion by flowing slag and flue gas. The stud is a generally annular or ring-like segment. The stud has a projection terminating in an edge adapted to contact a tube at stud contact area, and has a weld surface for receiving a weld. The weld contacts a tube at a weld contact area and thermally and physically connects the stud to a tube. The weld surface area is greater than the stud contact area, thereby improving heat transfer between the tube and stud. The studs are disposed in an arrangement that is staggered in a direction perpendicular to the flow slag and flue gas.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: September 3, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Bruce E. Beckle, Timothy P. Kors, Barry J. DeBois, Roger W. Sunderland, Christopher T. Marshall, Eugene R. Opryszko, Gerland J. Maringo
  • Patent number: 8518148
    Abstract: A method and system for dehumidifying flue gas from a flue gas-generating process that supplies the flue gas to a wet flue gas processor. A wet cooling tower supplies water to a wet flue gas processor to condense water from the flue gas and form a liquid mixture in the wet flue gas processor.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: August 27, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Dennis K. McDonald, Douglas J. DeVault, Paul J. Williams
  • Publication number: 20130192542
    Abstract: An apparatus for using a water coil air heater with a single bank economizer. A boiler economizer arrangement includes an economizer bank which has separate hot pass bank and cold pass bank economizer portions in a parallel arrangement, each facing the same flow of hot flue gas. Feedwater enters the cold pass bank economizer where it is heated by the hot flue gas, and then flows to a water coil air heater away from the hot flue gas. The feedwater dissipates heat energy in the water coil air heater which may be used to heat air bound for combustion. The feedwater continues into the hot pass bank economizer portion of the economizer arrangement where it absorbs additional heat from the flue gas. The heated feedwater flows out of the economizer arrangement and may be subject to additional heating by a boiler or other heat exchanger.
    Type: Application
    Filed: January 30, 2013
    Publication date: August 1, 2013
    Applicant: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
    Inventor: Babcock & Wilcox Power Generation Group, Inc.
  • Patent number: 8475573
    Abstract: The present invention relates generally to the field of emission control equipment for boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants, etc.) and, in particular to a new and useful method and apparatus for preventing the plugging, blockage and/or contamination of an SCR catalyst. In another embodiment, the method and apparatus of the present invention is designed to protect an SCR catalyst from plugging and/or blockage from large particle ash that may be generated during combustion.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: July 2, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventor: Steven P. Iannacchione
  • Publication number: 20130156667
    Abstract: The present invention relates generally to the field of emission control equipment for boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants, etc.) and, in particular to a new and useful method and apparatus for reducing or preventing the poisoning and/or contamination of an SCR catalyst. In still another embodiment, the present invention relates to a method and apparatus for increasing the service life and/or catalytic activity of an SCR catalyst while simultaneously controlling various emissions. In yet another embodiment, the present invention relates to a method and apparatus for controlling, mitigating and/or reducing the amount of selenium contained in and/or emitted by one or more pieces of emission control equipment for boilers, heaters, kilns, or other flue gas-, or combustion gas-, generating devices (e.g., those located at power plants, processing plants, etc.).
    Type: Application
    Filed: February 18, 2013
    Publication date: June 20, 2013
    Applicant: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
    Inventor: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
  • Patent number: 8453585
    Abstract: A new and unique boiler and method of transition between air and Oxy-combustion in a coal fired combustion process wherein near pure oxygen may be introduced to the boiler furnace in several locations including directly into the flame through the burner and/or directly into the furnace as nearly pure oxygen, and/or into the recycle flue gas streams to the burners, including both primary and secondary streams.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: June 4, 2013
    Assignees: Babcock & Wilcox Power Generation Group, Inc., American Air Liquide, Inc.
    Inventors: Bryan B. Stone, Denny K. McDonald, Allan J. Zadiraka, Rajani K. Varagani
  • Patent number: 8443606
    Abstract: An enhanced steam cycle utilizing a dual pressure recovery boiler with reheat. A dual pressure designed recovery boiler furnace is provided with a lower furnace and an upper furnace. The lower furnace is operated at a lower temperature to prevent or reduce corrosion of the lower furnace wall tubes. The lower furnace can be either a low pressure natural circulation steam generating (drum) system or economizer. The upper furnace operates as a high pressure natural circulation steam generating (drum) system, or as a once-through supercritical steam generating system at higher temperatures and pressures permitting implementation of higher efficiency reheat steam cycles.
    Type: Grant
    Filed: March 26, 2008
    Date of Patent: May 21, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: John E. Monacelli, Timothy E. Hicks, Larry A. Hiner, Steven L. Osborne
  • Patent number: 8443648
    Abstract: A continuous emissions monitoring system is in fluid communication with a flue stack conducting exhaust gas from a combustion source. The continuous emissions monitor system comprises an analyzer for measuring concentrations of an analyte present in the exhaust gas. A probe is in fluid communication with the flue stack to acquire a sample of exhaust gas from the flue stack. The probe is also in fluid communication with and located upstream of the analyzer. The probe tends to remove analyte from the sample. A calibration checking system is in fluid communication with the probe. The calibration checking system includes a source that provides a flow of a known concentration of calibration material to be measured by the analyzer. The calibration material is the same as the analyte. A humidifier is associated with the source to provide moisture to a flow of calibration material.
    Type: Grant
    Filed: June 29, 2007
    Date of Patent: May 21, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Mark Holt, William Eberhardt
  • Publication number: 20130118477
    Abstract: A solar receiver has an arrangement of heat transfer surfaces and a heat transfer fluid phase separator, such as a vertical steam/water separator, fluidly interconnected thereto. The receiver includes a plurality of heat transfer fluid filled components, and at least one alternate heat source. When various temperature measurements indicate freezing or solidification of the fluid is possible, the alternate heat source is activated to maintain a temperature of the fluid greater than the freezing/solidification point of the fluid. The application of the alternate heat source further induces natural circulation of the fluid within the components, further providing freeze/solidification protection to the receiver. A controller may be configured to receive sensed temperatures of the fluid, components, ambient air, etc., and use these temperatures relative to a threshold temperature to activate, vary output, and deactivate one or more alternate heat sources.
    Type: Application
    Filed: November 15, 2012
    Publication date: May 16, 2013
    Applicant: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
    Inventor: Babcock & Wilcox Power Generation Group, Inc.
  • Publication number: 20130118482
    Abstract: A solar receiver includes a multi-sided central assembly with wing assemblies extending from corners thereof. The central assembly includes one-sided heat absorption panels, while the wing assemblies use two-sided heat absorption panels. Stiffener structures run across the exposed faces of the various heat absorption panels.
    Type: Application
    Filed: November 15, 2012
    Publication date: May 16, 2013
    Applicant: Babcock & Wilcox Power Generation Group, Inc.
    Inventor: Babcock & Wilcox Power Generation Group, Inc.
  • Publication number: 20130118480
    Abstract: A dual-exposure heat absorption panel is disclosed, which can be used in a solar receiver design. Generally, the heat absorption panel includes a tube panel through which a heat transfer fluid is flowed to absorb solar energy from heliostats that are focused on the tube panel. A structural support frame surrounds the tube panel. A stiffener structure runs across the exposed faces of the tube panel. The headers and other support structures on the periphery are protected by use of a heat shield. Different tube couplings are possible with this structure, as well as different stiffening structures at the headers. The heat shield can be shaped to create an open space, permitting focusing of sunlight on the edge tubes as well. A curtain can be used as an additional heat shield in certain scenarios.
    Type: Application
    Filed: November 15, 2012
    Publication date: May 16, 2013
    Applicant: Babcock & Wilcox Power Generation Group, Inc.
    Inventor: Babcock & Wilcox Power Generation Group, Inc.
  • Publication number: 20130118481
    Abstract: A dual-exposure heat absorption panel is disclosed, which can be used in a solar receiver design. Generally, the heat absorption panel includes a tube panel through which a heat transfer fluid is flowed to absorb solar energy from heliostats that are focused on the tube panel. A structural support frame surrounds the tube panel. A stiffener structure runs across the exposed faces of the tube panel. The headers and other support structures on the periphery are protected by use of a heat shield.
    Type: Application
    Filed: November 15, 2012
    Publication date: May 16, 2013
    Applicant: BABCOCK & WILCOX POWER GENERATION GROUP, INC.
    Inventor: Babcock & Wilcox Power Generation Group, Inc.
  • Patent number: 8434430
    Abstract: A circulating fluidized bed (CFB) boiler comprising a reaction chamber. A bubbling fluidized bed (BFB) is contained within an enclosure within the lower portion of the reaction chamber and contains an in-bed heat exchanger (IBHX) that occupies part of the reaction chamber floor. At least one non-mechanical valve, which includes an opening between the CFB and BFB and independently controlled fluidizing means located both upstream and downstream of the opening, is used to control the heat transfer to the IBHX by controlling the solids discharge from the BFB to the CFB. The elevation of the bottom of the opening is at or above the elevation of the fluidizing means. A flow control barrier may be located downstream of the opening.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: May 7, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Mikhail Maryamchik, Kiplin C. Alexander, Mark C. Godden, David L. Kraft
  • Patent number: 8413967
    Abstract: An improved wet scrubber tray provides increased resistance to vibration-induced cracking. The tray is self supporting to eliminate wastage of raw material, and additional internal stiffeners added to the tray make multiple intermediate stiffeners. The connection of the intermediate stiffeners to the perforated bottom plate is changed to eliminate the shop weld in the bottom plate. The holes in the perforated bottom plate are repositioned so that they are moved away from the boundaries of the tray to reduce their influence on boundary conditions. The thickness of the tray material may be increased to lower the vibratory stresses. The mechanism for holding the trays themselves within the spray absorber tower is changed so that the trays are now held down by plate material that is attached to the support grid, but not to the trays.
    Type: Grant
    Filed: June 13, 2009
    Date of Patent: April 9, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Ronald B. Johnson, Ronald Dureiko, David Peterson, J. Jeffrey Kidwell
  • Patent number: 8404020
    Abstract: A method for monitoring operation of a rapper in an electrostatic precipitator using a rapper control system is described. The method includes determining model electrical characteristics of the rapper. The model electrical characteristics of the rapper correspond to model mechanical operating characteristics of the rapper. The method also includes storing data corresponding to the model electrical characteristics and the model mechanical operating characteristics of the rapper, determining actual electrical characteristics of the rapper, and comparing the actual electrical characteristics of the rapper to the stored model electrical characteristics to determine actual mechanical operating characteristics of the rapper.
    Type: Grant
    Filed: September 3, 2008
    Date of Patent: March 26, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Terry Lewis Farmer, Vivek Badami, Charles Erklin Seeley, David F. Johnston, Michael M. Mahler, Timothy Gerald Lawrence
  • Patent number: 8350176
    Abstract: A method of providing boiler tubes with a variably ribbed interior surface. A suitably dimensioned spindle with a channel having a desired pattern on the exterior surface of the spindle is wrapped by a wire-like member in the channel so as to form thereon a reverse image of the desired, patterned tube ribbing. A brazing metal paste is applied on the exterior surface of the wire-like member and the spindle is inserted into a tube to be ribbed. The wire-like member is released from the spindle to allow the wire-like member to conform to the inner surface of the tube, and the tube is heated to the melting temperature of the brazing metal paste so that the wire-like member bonds to the inner surface of the tube, and the metal tube is then cooled.
    Type: Grant
    Filed: June 6, 2008
    Date of Patent: January 8, 2013
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Walter R. Mohn, George B. Watson, John Hainsworth, James M. Tanzosh, Douglas D. Zeigler
  • Patent number: 8327809
    Abstract: A tri-sector regenerative oxidant preheater apparatus, method and arrangement for utilization with oxy-fired pulverized coal combustion power plants. The preheater includes a stationary housing and a rotor rotatably mounted in the housing. Sector plates are located at the axial ends of the rotor and divide the preheater into a flue gas sector, two primary oxidant sectors, and a secondary oxidant sector interposed between the two primary oxidant sectors. A primary oxidant fan is located downstream of the preheater to create a negative environment in the primary oxidant sectors. During operation of the preheater, the environments of the two primary oxidant sectors and the flue gas sector are at about the same negative pressure, and thus there is very limited leakage between the oxidant side and the flue gas side of the preheater.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: December 11, 2012
    Assignee: Babcock & Wilcox Power Generation Group, Inc.
    Inventors: Kiplin C. Alexander, David L. Kraft, Dennis K. McDonald