Abstract: Apparatus and associated methods relate to a vibrational sensing system (VSS) including an accelerometer and a data processor, which determines an “operational state” of a mechanical drive unit, the processor further employing the “operational state” to gate learning of long-term vibrational data to exclude collection of non-operational data, the long-term data collected to calculate alarm thresholds. For example, vibrations from a target motor are sensed by a coupled accelerometer. Vibrational data from the accelerometer is fed into a data processor which determines the operational state of the motor. The operational state (e.g., on/off indication) may gate data collection such that data is only acquired during on-time, which may advantageously create accurate baselines from which alarm thresholds may be generated, and nuisance alarms may be avoided.

Abstract: Apparatus and associated methods relate to an alignment system including an alignment source module (ASM) and an alignment indicator module (AIM) configured to be releasably coupled to a first unit and a second unit, respectively, of a pair of optoelectronic arrays. In an illustrative example, the ASM may be oriented, when coupled, to emit an optical beam in substantial alignment with a first optical axis of the first unit. The AIM may, for example, be configured, when coupled, to provide a visible indication when the optical beam is within a predetermined near-alignment orientation range relative to a second optical axis of the second unit. Each of the AIM and the ASM may, for example, be configured to axially couple along respective longitudinal axes of the first unit and the second. Various embodiments may advantageously facilitate manipulation of the pair of optoelectronic arrays into near alignment with each other.

Abstract: Apparatus and associated methods relate to a stackable distributed communication and control hub (DCCH) configured to provide a wide viewing angle for instantly inspecting multiple connections when multiple DCCHs are stacked. In an illustrative example, a DCCH may include multiple connection ports distributed on one or more edge surfaces. An offset bracket, for example, may couple two DCCHs, each at a coupling surface of the corresponding DCCH. Upon coupling, the DCCHs are held at substantially parallel planes. For example, a first DCCH is offset from a second DCCH in two directions. In a first direction, respective planes are offset along a vertical axis by a predetermined first offset. In a second direction, the DCCHs are offset by a predetermined second offset, orthogonal to the first direction. Various embodiments may advantageously allow visual status of the connection ports visible in at least one viewing angle along the vertical axis.

Abstract: Apparatus and associated methods relate to a dynamically reconfigurable distributed communication and control hub (DCCH) configured to identify and configure its multiple connection ports independently and automatically. In an illustrative example, the DCCH may include a controller circuit and multiple independent reconfigurable connection ports (IRCPs). For example, the DCCH may be connected to multiple edge devices and controllers at the IRCPs. The edge devices and controllers may use different communication protocols. Upon receiving a signal at a IRCP, for example, the control circuit may retrieve a first predetermined set of rules to determine whether the IRCP is to be operated as a master port, a slave port, or a pass-through port. Based on a second set of rules, for example, the control circuit may determine a communication protocol of the IRCP. Various embodiments may advantageously avoid human intervention in setting up each of the multiple IRCPs of the DCCH.

Abstract: Apparatus and associated methods relate to a field-adjustable distance sensor configured to translate a transfer function of the sensor by a substantially constant value in a position domain by calibration at one or more known distances. In an illustrative example, the transfer function may correlate multiple distances to corresponding position vectors describing a position of a light signal on a receiver. The receiver may, for example, generate a detection signal corresponding to a position on the receiver of a light signal reflected off a target. A control circuit may, for example, generate a position vector in response to the detection signal. A calibration constant (C) may be generated, for example, as a function of a known distance of the target and position vector. C may be applied, for example, to translate the transfer function in the position domain. Various embodiments may advantageously reduce non-linear error in a distance sensor.

Abstract: Some embodiments of the technology disclosed herein relate to a sensor device. An elongate sleeve has a first end and a second end and extends along a longitudinal axis. A plurality of sensors are fixed relative to the sleeve. A first endcap is coupled to the first end, where the first endcap has an endcap body. A first axle is coupled to the endcap body, where the first axle extends along the longitudinal axis and the first axle defines a retaining feature. An intermediate component is coupled to the first axle, and the intermediate component is selectively rotatable about the longitudinal axis. The sensor device has an orientation locking structure that is configured to be engaged to selectively fix the orientation of the intermediate component about the longitudinal axis relative to the endcap body.

Abstract: Apparatus and associated methods relate to an electronic device enclosure having a water resistant property capable of withstanding a predetermined minimum displacement force. In an illustrative example, a pressed fit self-aligning device enclosure (PFSADE) may include a housing and a cover. The housing, for example, may include an opening configured to receive electronic components during an assembly processing. After the electronic components are installed, for example, the cover may be coupled to the housing to cover the opening. For example, the cover may include an edge surface around a perimeter of the cover and at least one self-aligning element (SAE) extending orthogonal to the edge surface. For example, the SAE may align the cover in a relative position to the housing, and to withstand a predetermined minimum displacement force threshold. Various embodiments may advantageously prevent leakage due to out of tolerance alignment between the housing and the cover.

Abstract: Apparatus and associated methods relate to a select frequency phase measurement (SFPM) time of flight (TOF) system including an emitter and a receiver. The emitter may generate a modulated emitted signal by at least one frequency. The emitted signal may, for example, be a pulsed light signal. The receiver may generate a signal in response to receiving a reflection of the emitted signal off a target object. An ADC element may digitize a signal generated by the receiving element, and a reference signal generated by a monitored signal of the modulated emitted signal. A processing element may generate a phase signal using single frequency analysis of the digitized signals. A distance measurement signal may be generated as a function of the phase signal. Various embodiments may, for example, advantageously enable sub-millisecond sensor response times using commodity processing elements.

Abstract: Apparatus and associated methods relate to a select frequency phase measurement (SFPM) time of flight (TOF) system including an emitter and a receiver. The emitter may generate a modulated emitted signal by at least one frequency. The emitted signal may, for example, be a pulsed light signal. The receiver may generate a signal in response to receiving a reflection of the emitted signal off a target object. An ADC element may digitize a signal generated by the receiving element, and a reference signal generated by a monitored signal of the modulated emitted signal. A processing element may generate a phase signal using single frequency analysis of the digitized signals. A distance measurement signal may be generated as a function of the phase signal. Various embodiments may, for example, advantageously enable sub-millisecond sensor response times using commodity processing elements.

Abstract: Apparatus and associated methods relate to pairing a receiver with an emitter based on a presence of an amplitude of a spectral profile at at least one predetermined frequency. In an illustrative example, a receiver may receive, from the emitter, an emitted optical signal modulated by the at least one predetermined frequency. A receiver may, for example, generate a digital signal corresponding to the optical signal received. A controller may, for example, generate the spectral profile from the digital signal. The controller may, for example, apply a predetermined threshold to the spectral profile. The controller may, for example, generate an output signal based on the presence of the amplitude of the spectral profile above the first predetermined threshold at the at least one predetermined frequency. Various embodiments may advantageously discriminate a corresponding emitter to establish an optical source-to-detector-link, for example, in the presence of other emitters and/or optically noisy environments.

Abstract: Apparatus and associated methods relate to a safety control system having a processor that (1) automatically interrogates a portable data storage device, (2) determines whether a configuration profile of the safety control system matches a stored configuration profile in the portable data storage device, (3) obtains network settings of the safety control system, and (4) stores network settings into the portable data storage device. In an illustrative example, a safety control system may include a processor designed to perform operations to configure the safety control system with a configuration profile stored in the portable data storage device or download network settings of the safety control system to the portable data storage device under some predetermined conditions. By using the above method, the safety control system may be quickly configured, and network settings may be easily obtained and backed up.

Abstract: Apparatus and associated methods relate to a side-mounted field-installable indication module (SMFIIM) configured to reflect a status of a manufacturing area (e.g., a status of a machine, status of a light curtain). In an illustrative example, the SMFIIM may include a light emitting module configured to emit a visual indicium corresponding to the status of the manufacturing area, and a coupling member configured to be releasably captured within a longitudinally extending channel of a housing of a light curtain. After installation, for example, the SMFIIM may be disposed on a side of and substantially parallel to the housing. The light emitting module may emit the visual indicium in an emitting plane oriented at an angle less than 90° to a plane tangential to a mounting surface of the light curtain housing. Various embodiments may advantageously provide a wide viewing angle of the light emitting module around the lighting curtain.

Abstract: Apparatus and associated methods relate to a method of non-contact motion detection. A one-dimensional optical sensor detects motion of a target or objects on a conveyor belt through a continuous measurement of targets or objects and a real-time comparison of the pixel images captured by the one-dimensional optical sensor. In an illustrative embodiment, a one-dimensional sensor may be configured to determine motion of objects based on changes to the captured intensities of pixel images over time. The sensor may continually capture photoelectric pixel images and compare a current pixel image with a previous pixel image to determine a frame differential image value. The frame differential image value is evaluated against a predetermined threshold over a predetermined time period. Based on the evaluation, a signal is output indicating whether the objects on the conveyor belt are moving or jammed.

Abstract: Apparatus and associated methods relate to generating a wiring schema with more than one safety device sharing at least one test signal through one or more external terminal blocks when the number of terminals required by safety devices exceeds the number of available terminals of a safety controller. In an illustrative example, the method may include determining a total number of terminals A of safety devices to be connected to a safety evaluation device having a number of terminals B. If A is greater than B, the method may then include generating a wiring schema that one or more external terminal blocks may show indicia of electrical connections between an identified set of safety devices and a shared terminal of the safety evaluation device associated with that set. Various embodiments may advantageously expand a number of devices possible to be connected beyond a number of terminals.

Abstract: Apparatus and associated methods relate to pairing a receiver with an emitter based on a presence of an amplitude of a spectral profile at at least one predetermined frequency. In an illustrative example, a receiver may receive, from the emitter, an emitted optical signal modulated by the at least one predetermined frequency. A receiver may, for example, generate a digital signal corresponding to the optical signal received. A controller may, for example, generate the spectral profile from the digital signal. The controller may, for example, apply a predetermined threshold to the spectral profile. The controller may, for example, generate an output signal based on the presence of the amplitude of the spectral profile above the first predetermined threshold at the at least one predetermined frequency. Various embodiments may advantageously discriminate a corresponding emitter to establish an optical source-to-detector-link, for example, in the presence of other emitters and/or optically noisy environments.

Abstract: Apparatus and associated methods relate to a volumetric measurement system using three dimensional (3D) ToF cameras. In an illustrative example, a VMS may include at least one 3D distance sensor unit for monitoring a volume of objects in a region of interest (ROI). The VMS may, for example, include a set of user-defined parameters including the ROI, and temporal distribution of measurement attributes associated with the ROI. In some implementations, the VMS may be activated to automatically generate a set of error compensated volumetrics. For example, the VMS may apply a 3D profile, generated based on signals received from the 3D distance sensor, to an error compensation model. Based on measurement attributes generated from applying the error compensation model, the VMS may, for example, generate a set of error compensated volumetrics. Various embodiments may advantageously compensate for errors including occlusion of objects from the 3D distance sensor.

Abstract: Apparatus and associated methods relate to enabling a radar system to use different sensing mechanisms to estimate a distance from a target based on different detection zones (e.g., far-field and near-field). In an illustrative example, a curve fitting method may be applied for near-field sensing, and a Fourier transform may be used for far-field sensing. A predetermined set of rules may be applied to select when to use the near-field sensing mechanism and when to use the far-field mechanism. The frequency of a target signal within a beat signal that has less than two sinusoidal cycles may be estimated with improved accuracy. Accordingly, the distance of a target that is within a predetermined distance range (e.g., two meters range for 24 GHz ISM band limitation) may be reliably estimated.