Patents Assigned to BASF Corporation
  • Publication number: 20220032277
    Abstract: A process for preparing a catalyst comprising a zeolitic material comprising copper, the process comprising (i) preparing an aqueous mixture comprising water, a zeolitic material comprising copper, a source of copper other than the zeolitic material comprising copper, and a non-zeolitic oxidic material selected from the group consisting of alumina, silica, titania, zirconia, ceria, a mixed oxide comprising one or more of Al, Si, Ti, Zr, and Ce and a mixture of two or more thereof; (ii) disposing the mixture obtained in (i) on the surface of the internal walls of a substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the substrate extending therethrough; and optionally drying the substrate comprising the mixture disposed thereon; (iii) calcining the substrate obtained in (ii).
    Type: Application
    Filed: October 30, 2019
    Publication date: February 3, 2022
    Applicant: BASF Corporation
    Inventors: Matthias PETER, Karifala DUMBUYA, Miriam SCHUBERT, Ahmad MOINI, Yu DAI, Stefan MAURER, Haiyang ZHU, Yi LIU, Wen-Mei XUE, Ming-Ming WEI, Maria HEENEMANN
  • Patent number: 11234918
    Abstract: The present disclosure relates to methods for extraction of biomass. Biomass of most interest is that which contains biologically active, extracts suitable for the skin care market. The biomass of interest includes botanicals (plant extracts and bioferments thereof), algae (red, brown, green and red, including bioferments thereof), fungi and even animal extracts (insect, crustacean) origin. Further the use of said extracts in cosmetic preparations prepared by the disclosed method is envisioned.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: February 1, 2022
    Assignee: BASF CORPORATION
    Inventors: Clifford A. Milow, Laurent Bailly, Christopher Judd, Nicole Jeannine Richter
  • Patent number: 11229897
    Abstract: Carbon dioxide and VOC sorbents that include a porous support impregnated with an amine compound are provided. The sorbents include a gas-adsorbing material coated onto the porous support. The gas-adsorbing material includes a polyamine which is produced using a process that is free of formaldehyde as a reaction product and/or a reactant.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: January 25, 2022
    Assignee: BASF Corporation
    Inventors: Riichiro Kimura, Mark Buelow, John Kauffman, Pascaline Tran, Sai Ping Shum, Jeffrey Alan Levine, Wolfgang Ruettinger, David Weinberger
  • Patent number: 11224867
    Abstract: A process for preparing a zeolitic material having framework type AEI and having a framework structure which comprises a tetravalent element Y, a trivalent element X, and oxygen, said process comprising (i) providing a zeolitic material having framework type CHA and having a framework structure comprising the tetravalent element Y, the trivalent element X, and oxygen; (ii) preparing a synthesis mixture comprising the zeolitic material provided in (i), water, a source of the tetravalent element Y other than the zeolitic material provided in (i), and an AEI framework structure directing agent; (ili) subjecting the synthesis mixture prepared in (ii) to hydrothermal synthesis conditions comprising heating the synthesis mixture to a temperature in the range of from 100 to 200° C.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: January 18, 2022
    Assignee: BASF Corporation
    Inventors: Robert McGuire, Ahmad Moini, Ulrich Mueller
  • Patent number: 11219882
    Abstract: Disclosed herein are catalyst devices for removing formaldehyde, volatile organic compounds, and other pollutants from an air flow stream, A catalyst device includes a housing, a solid substrate disposed within the housing, and a catalyst layer disposed on the substrate. The catalyst layer includes a base metal catalyst at a first mass percent and a rare earth metal catalyst at a second mass percent.
    Type: Grant
    Filed: November 21, 2016
    Date of Patent: January 11, 2022
    Assignee: BASF CORPORATION
    Inventors: Wolfgang Ruettinger, Laif Alden, Pascaline Tran, David Weinberger, AnJu Shi, Feng Zhao
  • Patent number: 11219859
    Abstract: The present disclosure relates to a catalyst for NOx removal. In some embodiments, the catalyst comprises a support comprising at least one selected from the group consisting of TiO2, Al2O3, SiO2, ZrO2, CeO2, zeolite, TiO2 and WO3, and combinations thereof, and catalytically active components supported on the support. The catalytically active components comprise vanadium, antimony and at least one further component selected from the group consisting of silicon, aluminum and zirconium.
    Type: Grant
    Filed: July 26, 2016
    Date of Patent: January 11, 2022
    Assignee: BASF Corporation
    Inventors: Liang Chen, Feng Zhao, Jia Di Zhang, An Ju Shi, Shau-Lin Frank Chen, Miao Mark Chen
  • Publication number: 20220001371
    Abstract: The present disclosure provides catalyst compositions for NOx conversion and wall-flow filter substrates comprising such catalyst compositions. Certain catalyst compositions include a zeolite with sufficient Cu exchanged into cation sites thereof to give a Cu/Al ratio of 0.1 to 0.5 and a CuO loading of 1 to 15 wt. %; and a copper trapping component (e.g., alumina) including a plurality of particles having a D90 particle size of about 0.5 to 20 microns in a concentration of about 1 to 20 wt. %. The zeolite and copper trapping component can be in the same washcoat layer or can be in different washcoat layers (such that the copper trapping component serves as a “pre-coating” on the wall-flow filter substrate).
    Type: Application
    Filed: October 24, 2019
    Publication date: January 6, 2022
    Applicant: BASF Corporation
    Inventor: Yuejin LI
  • Patent number: 11213789
    Abstract: A catalyst containing a washcoat including copper or iron on a small pore molecular sieve material having a maximum ring size of eight tetrahedral atoms physically mixed with platinum and rhodium on a refractory metal oxide support including alumina, silica, zirconia, titania, and a physical mixture or a chemical combination or an atomically doped combination thereof is described. A catalyst containing a first washcoat zone substantially free of platinum group metal and including copper or iron on a small pore molecular sieve material having a maximum ring size of eight tetrahedral atoms; and a second washcoat zone including copper or iron on a small pore molecular sieve material having a maximum ring size of eight tetrahedral atoms physically mixed with platinum or platinum and rhodium on a refractory metal oxide support including alumina, silica, zirconia, titania, and a physical mixture or a chemical combination or an atomically doped combination thereof is provided.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: January 4, 2022
    Assignee: BASF Corporation
    Inventors: Marcus Hilgendorff, Karifala Dumbuya, Claudia Zabel, Susanne Stiebels
  • Patent number: 11214493
    Abstract: A method for crystallizing aluminosilicate zeolites, including the steps of preparing a mixture containing a silica source, a mineralizing agent, an organic structure directing agent; heating the mixture to form a heated mixture; and adding an alumina source to the heated mixture. The method steps described herein can provide an accelerated aluminosilicate zeolite crystallization process as compared to conventional processes.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: January 4, 2022
    Assignee: BASF CORPORATION
    Inventors: Eduard Kunkes, Ahmad Moini, Maritza I. Ortega
  • Patent number: 11203009
    Abstract: Disclosed herein are a catalyst composition, catalyst devices, and methods for removing formaldehyde, volatile organic compounds, and other pollutants from an air flow stream. The catalyst composition including manganese oxide, optionally one or more of alkali metals, alkaline earth metals, zinc, iron, binder, an inorganic oxide, or carbon.
    Type: Grant
    Filed: June 12, 2017
    Date of Patent: December 21, 2021
    Assignee: BASF CORPORATION
    Inventors: David Weinberger, Wolfgang Ruettinger, Pascaline Tran, Laif Alden, Ting Gu, Feng Zhao, Anju Shi, Nils Lawrenz, Lukas Wengeler
  • Publication number: 20210387145
    Abstract: The present invention relates generally to the field of exhaust treatment systems for purifying exhaust gas discharged from a lean burn engine. The exhaust treatment system comprises a Diesel Oxidation Catalyst (DOC), a Catalyzed Soot Filter (CSF), a reductant injector, an AEI zeolite based Selective Catalyzed Reduction (SCR) catalyst and an Ammonia Oxidation Catalyst (AMOX) downstream to the AEI zeolite based SCR catalyst.
    Type: Application
    Filed: October 24, 2019
    Publication date: December 16, 2021
    Applicant: BASF Corporation
    Inventors: Stefan MAURER, Jia Di ZHANG, Yu DAI, Yu Fen HAO, Ming Ming WEI, Teng SHEN
  • Publication number: 20210388747
    Abstract: The present disclosure provides catalyst compositions for NOx conversion and catalytic articles incorporating such catalyst compositions. Certain catalyst compositions include a zeolite with a silica-to-alumina ratio from 5 to 20 and sufficient Cu exchanged into cation sites of the zeolite such that the zeolite has a Cu/Al ratio of 0.1 to 0.5 and a CuO loading of 1 to 15 wt. %; and a copper trapping component in a concentration in the range of 1 to 20 wt. %, the copper trapping component including a plurality of particles having a particle size of about 0.5 to 20 microns. Certain catalyst compositions include, as the copper trapping component, alumina present as a plurality of alumina particles with a D90 particle size distribution in the range of 0.5 microns to 20 microns.
    Type: Application
    Filed: October 24, 2019
    Publication date: December 16, 2021
    Applicant: BASF Corporation
    Inventors: Wen-Mei XUE, Ivan PETROVIC, Jeff H. YANG, Stanley A. ROTH, Yuejin LI
  • Patent number: 11199117
    Abstract: The disclosure provides a monolithic wall-flow filter catalytic article including a substrate having an aspect ratio of from about 1 to about 20, and having a functional coating composition disposed on the substrate, the functional coating composition including a first sorbent composition, an oxidation catalyst composition, and optionally, a second sorbent composition. The monolithic wall-flow filter catalytic article may be in a close-coupled position close to the engine. The disclosure further provides an integrated exhaust gas treatment system including the monolithic wall-flow filter catalytic article and may additionally include a flow-through monolith catalytic article. The flow-through monolith catalytic article includes a substrate having a selective catalytic reduction (SCR) coating composition disposed thereon.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: December 14, 2021
    Assignee: BASF Corporation
    Inventors: Shiang Sung, Torsten Neubauer, Pushkaraj Patwardhan
  • Patent number: 11192066
    Abstract: The present invention relates to a process for the preparation of a catalyst for selective catalytic reduction comprising • (i) preparing a mixture comprising a metal-organic framework material comprising an ion of a metal or metalloid selected from groups 2-5, groups 7-9, and groups 11-14 of the Periodic Table of the Elements, and at least one at least monodentate organic compound, a zeolitic material containing a metal as a non-framework element, optionally a solvent system, and optionally a pasting agent, • (ii) calcining of the mixture obtained in (i); and further relates to a catalyst per se comprising a composite material containing an amorphous mesoporous metal and/or metalloid oxide and a zeolitic material, wherein the zeolitic material contains a metal as non-framework element, as well as to the use of said catalyst.
    Type: Grant
    Filed: June 7, 2017
    Date of Patent: December 7, 2021
    Assignee: BASF Corporation
    Inventors: Natalia Trukhan, Michaela Maltry, Ulrich Mueller, Stefan Marx, Karifala Dumbuya, Mathias Feyen
  • Patent number: 11185819
    Abstract: Catalyzed particulate filters comprise three-way conversion (TWC) catalytic material, which comprises rhodium as the only platinum group metal, that permeates walls of a particulate filter. Such catalyzed particulate filters may be located downstream of close-coupled three-way conversion (TWC) composites in an emission treatment system downstream of a gasoline direct injection engine for treatment of an exhaust stream comprising hydrocarbons, carbon monoxide, nitrogen oxides, and particulates.
    Type: Grant
    Filed: July 25, 2017
    Date of Patent: November 30, 2021
    Assignee: BASF Corporation
    Inventors: Janosch Cravillon, Stephan Siemund, Attilio Siani, Thomas Schmitz, Markus Kinne
  • Publication number: 20210362130
    Abstract: The present invention relates to a selective catalytic reduction catalyst for the treatment of an exhaust gas of a diesel engine comprising (i) a flow-through substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the flow-through substrate extending therethrough; (II) a coating disposed on the surface of the internal walls of the substrate, where-in the surface defines the interface between the passages and the internal walls, wherein the coating comprises a vanadium oxide supported on an oxidic material comprising titania, and further comprises a mixed oxide of vanadium and one or more of iron, erbium, bismuth, cerium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, molybdenum, tungsten, manganese, cobalt, nickel, copper, aluminum and antimony.
    Type: Application
    Filed: July 30, 2019
    Publication date: November 25, 2021
    Applicant: BASF Corporation
    Inventors: Edgar Viktor HUENNEKES, Joseph A PATCHETT, Petra CORDES, Kevin David BEARD, Jan Martin BECKER
  • Patent number: 11181028
    Abstract: The invention provides an emission control system for treatment of an exhaust gas stream of an engine, including an engine producing an exhaust gas stream; an SCR catalyst unit downstream from the engine and in fluid communication with the exhaust gas stream; and an ammonia generation system comprising a reservoir containing ammonium hydroxide and an ammonia injector, wherein the reservoir is in fluid communication with the ammonia injector and the ammonia injector is in fluid communication with the exhaust gas stream upstream of the SCR catalyst unit. A method of treating an exhaust gas stream of an engine is also provided, including the steps of heating ammonium hydroxide to produce gaseous ammonia and transferring the gaseous ammonia through an ammonia injector into the exhaust gas stream such that the gaseous ammonia disperses within the exhaust gas stream upstream of a SCR catalyst unit.
    Type: Grant
    Filed: April 3, 2018
    Date of Patent: November 23, 2021
    Assignee: BASF Corporation
    Inventor: Shiang Sung
  • Patent number: 11181023
    Abstract: Catalyzed particulate filters comprise three-way conversion (TWC) catalytic material that permeates walls of a particulate filter such that the catalyzed particulate filter has a coated porosity that is less than an uncoated porosity of the particulate filter. The coated porosity is linearly proportional to a washcoat loading of the TWC catalytic material. A coated backpressure is non-detrimental to performance of the engine. Such catalyzed particulate filters may be used in an emission treatment system downstream of a gasoline direct injection engine for treatment of an exhaust stream comprising hydrocarbons, carbon monoxide, nitrogen oxides, and particulates.
    Type: Grant
    Filed: July 25, 2017
    Date of Patent: November 23, 2021
    Assignee: BASF Corporation
    Inventors: Janosch Cravillon, Stephan Siemund, Attilio Siani, Thomas Schmitz, Oliver Seel, Knut Wassermann
  • Publication number: 20210348534
    Abstract: This disclosure is directed to catalyst compositions, catalytic articles for purifying exhaust gas emissions and methods of making and using the same. In particular, the disclosure relates to a catalytic article including a catalytic material on a substrate, wherein the catalytic material has a first layer and a second layer. The first layer includes a platinum group metal (PGM) component impregnated on a porous support material; and the second layer includes a rhodium component impregnated on a support material, wherein the support material is a composite material including zirconia doped with baria, alumina, or combinations thereof, wherein the zirconia-based support material includes zirconia in an amount from about 80 to about 99 wt. %.
    Type: Application
    Filed: August 27, 2018
    Publication date: November 11, 2021
    Applicant: BASF Corporation
    Inventors: Fudong LIU, Michel DEEBA
  • Patent number: 11167273
    Abstract: The present disclosure provides SCR catalyst compositions, catalyst articles, and catalyst systems, as well as methods of reducing the amount of NOx present in an engine exhaust gas, particularly exhaust from a gasoline engine. The catalyst compositions particularly can comprise a doped ceria substrate, particularly a ceria support doped with at least a niobia component, and optionally further doped with a further material, particularly a base metal oxide (BMO).
    Type: Grant
    Filed: October 2, 2018
    Date of Patent: November 9, 2021
    Assignee: BASF Corporation
    Inventors: Xiaolai Zheng, Patrick Burk