Abstract: Methods and systems for customizing wearable equipment such as athletic equipment, including ice skates and protective equipment such as masks. For example, a hockey goaltender mask may comprise a shell a liner attached to the shell, the liner being customized for a face of a user. The liner may be produced using a customized mold. Such customized mold may include a base mold and at least one attachment attached to the base mold; wherein each of the at least one attachment is characterized by at least one feature determined based on computer processing of data representative of the face of the user.

Abstract: A hockey stick blade protector is disclosed that may include a rear heel harness, a blade guide, and a toe scaffold.

Abstract: A boot form for a hockey skate is made of multiple plastic materials having different hardness properties, or different flexural moduli, and is formed via an injection-molding process or another similar process. One or more of the plastic materials may be reinforced with fibers of glass, carbon, aramid, or another stiffening material to strengthen one or more regions of the boot form. For example, pellets of a first plastic material having a flexural modulus of approximately 190 MPa (e.g., a polyamide elastomer block amide) may be injected into a mold to form a softer upper region of the boot form. And pellets of a second plastic having a flexural modulus of approximately 20,000 MPa (e.g., a Nylon 12 with long glass fibers) may be injected into the mold to form a stiffer lower region of the boot form. Additional skate components may then be attached to the boot form.

Abstract: A non-transitory computer-readable storage medium storing computer-readable instructions which, when executed by a processor of a computing device, cause the computing device to carry out a method. The method comprises obtaining sensor data indicative of a parameter sensed by a sensor associated with an article of sports equipment; obtaining position data indicative of a spatial position of the sensor or of the article of sports equipment; jointly processing the sensor data and the position data to derive a hybrid metric; and outputting a signal conveying the hybrid metric on a network or storing the hybrid metric in a computer-readable memory. The sensor data and the position data may be time-aligned to a common time reference, so that the jointly processing is carried out on the time-aligned sensor data and position data. The hybrid metric measures properties that are not derivable from the sensor data alone or the position data alone.

Abstract: A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet includes an outer shell and an inner padding disposed between the outer shell and the wearer's head when the helmet is worn. The inner padding includes a plurality of shock absorbers and an interconnector interconnecting the shock absorbers, each shock absorber being deformable in response to a rotational impact on the helmet such that an outer part of the shock absorber moves relative to an inner part of the shock absorber in a direction tangential to an angular movement of the outer shell due to the rotational impact.

Abstract: Methods and systems for customizing wearable equipment such as athletic equipment, including ice skates. For example, an ice skate may comprise a skate boot and blade holder. The skate boot may be customized, e.g., may be manufactured using a custom last. A method of operating a computing device to customize the skate boot last may comprise: carrying out a 3D modeling application; obtaining a scan of a foot from an image acquisition device; creating a model of the foot; obtaining a model of a customized last based on the model of the foot; creating metadata and associating the metadata with the 3D model data; and generating a production specification for the customized last based on the model of the customized last and the metadata.

Abstract: A hockey stick apparatus may include a molded blade coupled to the proximal end of a shaft. The molded blade may include a top edge, a bottom edge, a heel, a toe, a front face opposite a back face, and a slot extending through front face and the back face. A cross section of the blade may include a variable geometry.

Abstract: A blade for an ice skate (e.g., for playing hockey). The ice skate comprises a skate boot for receiving a foot of a user and a blade holder for holding the blade. The blade may be designed to be lightweight yet strong and possibly provide other performance benefits to the user, including by being made of different materials (e.g., at least three different materials) that are strategically arranged and secured to one another.

Abstract: A skate (e.g., an ice skate) or other footwear for a user, in which a skate boot or other foot-receiving structure for receiving a foot of the user may be configured to enhance power transfer of the user (e.g., for push-off and skating straight), agility of the user (e.g., for turns), and/or other aspects of performance of the user, such as by comprising a sole region that is configured to be disposed under the user's foot and includes different materials strategically distributed (e.g., in a longitudinal direction of the skate boot or other foot-receiving structure) or otherwise implements these enhancements.

Abstract: A hockey stick apparatus may include a hollow shaft structure having a proximal end and a distal end, and a blade structure coupled to the proximal end of the hollow shaft structure. The blade structure may include a top edge spaced apart from a bottom edge by a blade height, a heel spaced apart from a toe by a blade length, a front face spaced apart from a back face by a blade thickness. The blade thickness may vary along the blade height, and the top portion of the blade may have a greater blade thickness than a blade thickness of the bottom portion, and a stiffened top portion of the blade may have a first stiffness and a flexible bottom portion of the blade may have having a second stiffness, and the second stiffness may be less than the first stiffness.

Abstract: Hockey goalkeeper leg pads wearable on legs of a hockey goalkeeper to protect the legs, in which the hockey goalkeeper leg pads may be configured to enhance performance, comfort and/or other aspects of goalkeeping of the hockey goalkeeper, including when the hockey goalkeeper leg pads drop onto a playing surface (e.g., ice) to lie substantially horizontally on the playing surface with their front facing play (e.g., as in a “butterfly” position or otherwise).

Abstract: A hockey stick apparatus may include a molded blade structure coupled to the proximal end of a hollow shaft structure. The molded blade structure can include: a top edge spaced apart from a bottom edge by a blade height, a heel spaced apart from a toe by a blade length, a front face spaced apart from a back face, and an optional slot defining an aperture extending through front face and the back face. A stiffness of the blade may vary along the blade height by changing the shape of the blade and changing a quadratic momentum of the cross-section along the blade height.

Abstract: A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet may have various features to protect the wearer's head against impacts, such as linear impacts and rotational impacts. For example, pads of the helmet may be movable relative to one another in response to an impact on the helmet. The helmet may comprise a frame comprising a plurality of frame members carrying respective ones of the pads and configured to move relative to one another in response to the impact to allow relative movement of the pads.

Abstract: A construct for a hockey blade formed from layers of sheet molding compound material. The sheet molding compound material may be manufactured to have longer average fiber lengths entrained within the sheet molding compound material with random orientation in order to enhance the mechanical properties of the formed hockey stick blade.

Abstract: A skate (e.g., an ice skate) for a skater (e.g., a hockey player). The skate comprises a skate boot for receiving a foot of the skater and a skating device (e.g., a blade and a blade holder) disposed beneath the skate boot to engage a skating surface (e.g., ice). At least part of the skate boot and optionally at least part of one or more other components (e.g., the skating device) may be constructed from one or more materials (e.g., foams) molded by flowing in molding equipment during a molding process (e.g., injection molding or casting). This may allow the skate (or other footwear) to have useful performance characteristics (e.g., reduced weight, proper fit and comfort, etc.) while being more cost-effectively manufactured. Other articles of footwear are also provided.

Abstract: A 3D printed thermal expansion structure includes a thermoplastic material and a thermal expansion material, wherein the thermoplastic material is in a range from 50 to 90 wt % based on a weight of the 3D printed thermal expansion structure, and the thermal expansion material is in a range from 10 to 50 wt % based on the weight of the 3D printed thermal expansion structure. The thermoplastic material and the thermal expansion material are mixed to form a mixed material, and the mixed material is utilized by a 3D printing apparatus to form a solid object, and the solid object is heated to form the 3D printed thermal expansion structure. A manufacturing method of a 3D printed thermal expansion structure is provided herein.

Abstract: A method of forming a sporting implement includes placing a plurality of fibers in a cavity formed in a first portion of a mold, the mold having an inlet and an outlet. A second portion of the mold is positioned in contact with the first portion such that the cavity cooperates with the second portion of the mold to define a chamber. A first material is mixed with a second material to form a thermoplastic resin. The thermoplastic resin is injected into the chamber through the inlet. The inlet and outlet are closed, and the thermoplastic resin completely polymerizes so as to form a fiber reinforced sporting element in the chamber, and the sporting element is removed from the chamber.

Abstract: A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).