Abstract: A leg pad for a hockey goalkeeper playing hockey (e.g., ice hockey) is provided. The leg pad comprises a frontal portion, a medial portion, and a lateral portion respectively configured to be positioned adjacent to a front, a medial side, and a lateral side of a goalkeeper's leg when the leg pad is worn on the leg. The leg pad comprises an outer shell comprising an outer surface of the leg pad, an inner liner for facing the leg, and protective padding disposed between the molded outer shell and the inner liner. The outer shell may comprise molded foam.

Abstract: Methods and systems for customizing wearable equipment such as athletic equipment, including ice skates and protective equipment such as masks. For example, a hockey goaltender mask may comprise a shell a liner attached to the shell, the liner being customized for a face of a user. The liner may be produced using a customized mold. Such customized mold may include a base mold and at least one attachment attached to the base mold; wherein each of the at least one attachment is characterized by at least one feature determined based on computer processing of data representative of the face of the user.

Abstract: A blocker for a hand of a goalie that is designed to be more comfortable and adjustable, including to enhance flexion and extension of fingers of the goalie's hand. The blocker may comprise: a glove configured to receive the goalie's hand and comprising finger portions configured to receive fingers of the goalie's hand; a blocking member disposed over the glove and configured to block a puck or ball; a finger-protecting member disposed between and movable relative to the blocking member and respective ones of the finger portions and configured to protect respective ones of the goalie's fingers that are received in the respective ones of the finger portions; and a connector connecting the finger-protecting member to a given one of the finger portions.

Abstract: Methods for fabricating a 3D braided material and exemplary 3D braided material for sporting implements are disclosed. The exemplary braids can be incorporated into any sporting implements, such as, baseball bats, lacrosse sticks, hockey sticks, rackets, helmets, and other protective equipment. The example sporting implement can be constructed, partially or entirely, with a braided three dimensional structure. The 3D braided material can be a multi-directional layup having tows oriented in three directions (X, Y and Z) and also at any angle created by the combination of two or three directions. A single woven preform can be formed that can have a near net shape of the formed product, with the fibers oriented in a way that will be optimal for the particular application.

Abstract: A helmet for protecting a wearer's head. The helmet includes an outer shell including a first shell member and a second shell member movable relative to one another in a longitudinal direction of the helmet to adjust a fit of the helmet on the wearer's head. The helmet includes an adjustment mechanism configured to control movement of the first shell member and the second shell member relative to one another. The adjustment mechanism includes an actuator movable between a first position in which the first shell member and the second shell member are allowed to move relative to one another and a second position in which the first shell member and the second shell member are precluded from moving relative to one another. The actuator is configured to lock the first shell member and the second shell member relative to one another without extending through a given one of the first shell member and the second shell member.

Abstract: A helmet for protecting a head of a wearer, such as a hockey, lacrosse, football or other sports player. The helmet includes an outer shell and an inner padding disposed between the outer shell and the wearer's head when the helmet is worn. The inner padding includes a plurality of shock absorbers and an interconnector interconnecting the shock absorbers, each shock absorber being deformable in response to a rotational impact on the helmet such that an outer part of the shock absorber moves relative to an inner part of the shock absorber in a direction tangential to an angular movement of the outer shell due to the rotational impact.

Abstract: A protector for protecting a skate (e.g., an ice skate) and a foot of a user (e.g., a hockey player) against impacts, such as from pucks (e.g., during shots, which can be powerful), to reduce risks of pain or injury from such impacts, in which the protector is fastenable to the skate, is configured to cover at least part of a skate boot of the skate, and may be designed to facilitate its use, including by facilitating the user donning (i.e., putting on) and doffing (i.e., removing) the skate (e.g., while the protector is fastened to the skate boot), and/or to look like the skate boot (e.g., so as to be relatively unnoticeable such that it can seem as if it is not there).

Abstract: A skate (e.g., an ice skate) for a skater (e.g., a hockey player). The skate comprises a skate boot for receiving a foot of the skater and a skating device (e.g., a blade and a blade holder) disposed beneath the skate boot to engage a skating surface (e.g., ice). At least part of the skate boot and optionally at least part of one or more other components (e.g., the skating device) may be constructed from one or more materials (e.g., foams) molded by flowing in molding equipment during a molding process (e.g., injection molding or casting). This may allow the skate (or other footwear) to have useful performance characteristics (e.g., reduced weight, proper fit and comfort, etc.) while being more cost-effectively manufactured. Other articles of footwear are also provided.

Abstract: A sporting implement, such as a blade for a hockey stick, may include an outer layer, a core, and a recovery gel positioned between the core and the outer layer. The recovery gel can form a film, be compressible, shape recoverable, and pressurized to a predetermined pressure. The recovery gel can be configured to provide an integrated agent for filling cracks that appear during use of the blade and configured to absorb energy impacts between the outer layer and the core. When a crack appears, the predetermined pressure can be relieved inside the crack and fills a cavity formed by the crack to provide cohesion between the outer layer and the core to recreate a new material in the place of the crack. The recovery gel can be configured to help prevent cracks from propagating and actively heals potential damages by reducing stiffness loss caused by cracks.

Abstract: A method of fabricating a formed structure with expandable polymeric shell microspheres. A first plurality of polymeric shell microspheres are heated from an unexpanded state to an expanded state to form a plurality of expanded microspheres. The plurality of expanded microspheres are mixed with an epoxy resin and a second plurality of unexpanded polymeric shell microspheres. The mixture is formed in a shape to create a preform. The preform is wrapped with fiber tape to create a wrapped preform. The wrapped preform is placed in a mold. The mold is heated and the second plurality of unexpanded microspheres expand from an unexpanded state to an expanded state. The mold is cooled and the formed structure is removed from the mold.

Abstract: An adjustable helmet having first and second shells and a single actuator comprising at least one tooth, the single actuator being moveable between: a first locked position, wherein the at least one tooth retains the first and second shells and the first and second shells define a first hollow space; a released position, wherein the at least one tooth no longer retains the first and second shells such that one of the first and second shells is moveable relative to the other of the first and second shells; and a second locked position, wherein the at least one tooth retains the first and second shells and the first and second shells define a second hollow space, the second hollow space being different than the first hollow space.

Abstract: Aspects of this disclosure relate to improved ergonomic hockey sticks and hockey goalie sticks having shafts and paddles with variable geometric shapes and facets for enhanced gripping ability, and methods for the production thereof.

Abstract: A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a bottom core edge and a top core edge. Multiple pins are injected into the foam core, and one or more layers of resin preimpregnated tape are wrapped around the foam before forming a hockey blade structure in a heated mold.

Abstract: A leg pad (e.g., a hockey leg pad) for protecting a leg of a user, in which the leg pad is designed to enhance protection and freedom of movement (e.g., during skating strides), such as by providing flexibility of the leg pad proximate to a knee and optionally an ankle of the user (e.g., for extension and optional retraction of one or more parts of the leg pad) to better follow natural movements of the user's leg (e.g., bending of the knee and optional flexion of the ankle of the user).

Abstract: A boot form for a hockey skate is made of multiple plastic materials having different hardness properties, or different flexural moduli, and is formed via an injection-molding process or another similar process. One or more of the plastic materials may be reinforced with fibers of glass, carbon, aramid, or another stiffening material to strengthen one or more regions of the boot form. For example, pellets of a first plastic material having a flexural modulus of approximately 190 MPa (e.g., a polyamide elastomer block amide) may be injected into a mold to form a softer upper region of the boot form. And pellets of a second plastic having a flexural modulus of approximately 20,000 MPa (e.g., a Nylon 12 with long glass fibers) may be injected into the mold to form a stiffer lower region of the boot form. Additional skate components may then be attached to the boot form.

Abstract: A skate (e.g., an ice skate) for a user (e.g., a hockey player). The skate comprises a skate boot for receiving a foot of the user and a skating device (e.g., a blade and a blade holder) disposed beneath the skate boot to engage a skating surface. The skate boot may be designed to better fit the user's foot and/or enhance skating performance of the user, such as by being shaped in accordance with anatomy of toes of the user's foot and/or enhancing integrity of the skate boot.

Abstract: A device (e.g., an article of athletic gear) comprising a post-molded expandable component, which is a part of the device that is configured to be expanded or has been expanded after being molded. This may allow the post-molded expandable component to have enhanced characteristics (e.g., be more shock-absorbent, lighter, etc.), to be cost-effectively manufactured (e.g., by using less material and/or making it in various sizes), and/or to be customized for a user (e.g., by custom-fitting it to the user).

Abstract: A skate boot comprising an outer shell including medial and lateral side portions for facing the medial and lateral sides of the foot. Each of the medial and lateral side portions has an upper edge. The skate boot also comprises a lace member mounted to either of the upper edges of the medial and lateral side portions. The lace member has at least one opening for receiving an insert. The lace member has a first flexion mode when no insert is received in the at least one opening and a second flexion mode when the insert is received in the at least one opening. The second flexion mode is different from the first flexion mode.

Abstract: An adjustable hockey helmet includes a front shell that is longitudinally movable relative to a rear shell to adjust the length of the helmet. One or more substantially rigid straps or similar elements are attached to the front shell and extend to the interior of the rear shell. A cam mechanism or similar device is included on the rear shell for securing the straps directly or indirectly against the interior of the rear shell to prevent longitudinal movement of the front shell relative to the rear shell once the helmet is adjusted to a desired length. Alternatively, the one or more straps may be attached to the rear shell and the cam mechanism may be included on the front shell.