Abstract: A device for inhibiting rotational motion of an article to be processed comprises a pressure plate assembly including a generally ring-shaped guide assembly. The guide assembly has and at least two guide pins extending from a first side in a transverse direction. The guide assembly further includes at least two resilient devices positioned over a respective one of the at least two guide pins and a container guide having an aperture for receiving an open end of a container moving in a first direction and for aligning the open end with a processing device. The container guide is positioned adjacent to the first side of the pressure plate assembly. At least two resilient devices are configured to be compressed in response to movement of the container guide in a first direction and are configured to decompress in response to movement of the container guide in a second, generally opposite direction.

Abstract: A trimmer device includes an inner mounting block having a first central aperture for receiving a turret shaft. The inner mounting block has an inner bore. The device includes an outer mounting block having a second central aperture for receiving the turret shaft. The outer mounting block has at least one outer bore. The device includes an inner trimmer spindle positioned through the inner bore. A first end of the inner trimmer spindle includes a pilot having an inner spindle blade. The device further includes an outer trimmer spindle positioned through the outer bore. The outer trimmer spindle includes an outer spindle blade positioned at a first end. At least one of the inner mounting block or the outer mounting block is rotatable about the turret shaft to adjust for a diameter of an article such that the article is positioned between the inner and outer spindle blades for trimming.

Abstract: A turret head assembly for forming an article includes at least one smoothing roller. Each of the at least one smoothing roller is rotatably mounted on a respective at least one roller support member. The turret head assembly further includes an upper ring member and a lower ring member. The upper and lower ring members include respective apertures located in the centers thereof. The at least one roller support member extends between the upper ring member and the lower ring member. The turret head assembly further includes a turret head-assembly support member defining a turret-head axis. The turret-head-assembly member extends through the respective apertures in the upper and lower ring members.

Abstract: An expansion tool for expanding an article. The expansion tool includes a lead-in portion extending outwardly from a first end of the expansion tool and a first pilot portion extending from the lead-in portion. The first pilot portion has a first diameter. The expansion tool further includes a second pilot portion being generally parallel with the first pilot portion. The second pilot portion has a second diameter larger than the first diameter. The expansion tool further includes a forming portion bridging the first pilot portion and the second pilot portion. The forming portion is generally sloped. The expansion tool further includes an expansion portion extending from the second pilot portion toward a second end of the expansion tool. The expansion portion has a third diameter larger than the second diameter.

Abstract: Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

Abstract: A device for inhibiting rotational motion of an article to be processed comprises a pressure plate assembly including a generally ring-shaped guide assembly. The guide assembly has and at least two guide pins extending from a first side in a transverse direction. The guide assembly further includes at least two resilient devices positioned over a respective one of the at least two guide pins and a container guide having an aperture for receiving an open end of a container moving in a first direction and for aligning the open end with a processing device. The container guide is positioned adjacent to the first side of the pressure plate assembly. At least two resilient devices are configured to be compressed in response to movement of the container guide in a first direction and are configured to decompress in response to movement of the container guide in a second, generally opposite direction.

Abstract: Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

Abstract: An expansion tool for expanding an article. The expansion tool includes a lead-in portion extending outwardly from a first end of the expansion tool and a first pilot portion extending from the lead-in portion. The first pilot portion has a first diameter. The expansion tool further includes a second pilot portion being generally parallel with the first pilot portion. The second pilot portion has a second diameter larger than the first diameter. The expansion tool further includes a forming portion bridging the first pilot portion and the second pilot portion. The forming portion is generally sloped. The expansion tool further includes an expansion portion extending from the second pilot portion toward a second end of the expansion tool. The expansion portion has a third diameter larger than the second diameter.

Abstract: A trimmer device includes an inner mounting block having a first central aperture for receiving a turret shaft. The inner mounting block has an inner bore. The device includes an outer mounting block having a second central aperture for receiving the turret shaft. The outer mounting block has at least one outer bore. The device includes an inner trimmer spindle positioned through the inner bore. A first end of the inner trimmer spindle includes a pilot having an inner spindle blade. The device further includes an outer trimmer spindle positioned through the outer bore. The outer trimmer spindle includes an outer spindle blade positioned at a first end. At least one of the inner mounting block or the outer mounting block is rotatable about the turret shaft to adjust for a diameter of an article such that the article is positioned between the inner and outer spindle blades for trimming.

Abstract: Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers. The multi-segment mold having a plurality of segments, each segment including a mold insert having an inner surface. The plurality of inner surfaces defining a desired shape of the formed containers. Each mold insert being comprised of a material that comprises at least one of small pores, grooves, pockets and crevices.

Abstract: Presented herein are container forming machines, forming ram assemblies, and methods for making and for using forming ram assemblies. A forming ram assembly is presented for a container forming machine, which includes a turret assembly with a cam rail. The ram assembly includes a mounting rail for attaching to the turret assembly. A cam follower is mounted to the mounting rail and configured to rollably seat against the cam rail. Connected to the cam follower is a forming die which moves as the cam follower traverses the cam rail. A knockout tool is mounted inside the forming die and includes a stepped segment. A drive cylinder moves the knockout tool within the forming die. An O-ring is seated inside a complementary channel of the knockout tool. An annular knockout guide is seated on the stepped segment of the knockout tool, located between and abutting the O-ring and forming die.

Abstract: A device for transporting articles through a recirculation system for forming or processing the articles. The device includes a top portion configured to contact an article and a drive nut positioned within a first aperture of the top portion. The device includes a hub portion having a second aperture and a plurality of ejection pins extending through a respective one of a plurality of apertures of the top portion. The device includes a paddle wheel rotatably coupled to the hub portion. The paddle wheel has a first and second plurality of prongs extending radially outward and offset in generally opposing directions. The paddle wheel includes a post projecting radially inward and positioned within a third aperture. The device includes a drive screw extending through the first, second, and third apertures and having a head configured to engage the post and a threaded end is configured to engage the drive nut.

Abstract: Presented herein are container forming machines, forming ram assemblies, and methods for making and for using forming ram assemblies. A forming ram assembly is presented for a container forming machine, which includes a turret assembly with a cam rail. The ram assembly includes a mounting rail for attaching to the turret assembly. A cam follower is mounted to the mounting rail and configured to rollably seat against the cam rail. Connected to the cam follower is a forming die which moves as the cam follower traverses the cam rail. A knockout tool is mounted inside the forming die and includes a stepped segment. A drive cylinder moves the knockout tool within the forming die. An O-ring is seated inside a complementary channel of the knockout tool. An annular knockout guide is seated on the stepped segment of the knockout tool, located between and abutting the O-ring and forming die.

Abstract: Systems and methods for performing multiple recirculations of a plurality of articles are disclosed. A system includes a plurality of line starwheels and a recirculation line. The plurality of line starwheels each include a plurality of starwheel pockets thereon. The plurality of starwheel pockets includes a first-pass, a second-pass, and a third-pass starwheel pocket. The recirculation line includes a synchronization mechanism and a plurality of line-pocket sets. Each of the line-pocket sets includes a first and a second line pocket. The line pockets are configured to receive an article from a downstream line starwheel and deposit the article in the proper starwheel pocket of an upstream line starwheel. The synchronization mechanism configured to synchronize the plurality of line-pocket sets to the plurality of starwheel pockets. The first-pass, second-pass, and third-pass starwheel pockets correspond with respective first, second, and third stages of modifying the article.

Abstract: An apparatus for forming a curl on an article includes a first forming tooling having a first set of rollers mounted on a common head. The first set of rollers has a respective groove having a first groove radius. The apparatus further includes a first rotating turret configured to load the article into the first forming tooling. The apparatus further includes a second forming tooling having a second set of rollers mounted on a common head. The second set of rollers has a respective groove having a second groove radius. The second groove radius is larger than the first groove radius. The apparatus further includes a second rotating turret configured to load the article into the second forming tooling. The apparatus further includes a first transfer star wheel configured to transfer the article from the first rotating turret to the second rotating turret.

Abstract: A rotatable forming apparatus and a method for modifying a shape of a container. The rotatable forming apparatus includes a frame and a forming turret assembly. The forming turret assembly includes a drive shaft, a fixed turret portion, a turret starwheel, an axially moveable turret portion and forming ram assemblies. The forming ram assemblies extend around and connect to the axially movable turret portion. Each of the forming ram assemblies includes cam followers, a forming die, a knockout tooling device and a drive cylinder. The cam followers are configured to follow the cam as the forming ram assemblies rotate around the stationary cam. The forming die is operatively connected to the cam followers such that the forming die moves in the vertical direction while following the cam. The drive cylinder causes axial movement of the knockout tooling device and is configured to operate independently of the forming die.

Abstract: Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

Abstract: A cam follower assembly includes a housing. The cam follower assembly includes a first cam follower and a second cam follower to contact a cam surface. The cam follower assembly includes a first holding element coupled to the first cam follower, and a second holding element coupled to the second cam follower. The second holding element is assembled with the first holding element and received in an opening of the housing, where the first holding device moves relative to the second holding device. An adjusting element of compressible material determines the relative movement between the first holding device and the second holding device. The first cam follower moves relative to the second cam follower according to the relative movement between the first holding element and the second holding element. The first cam follower and the second cam follower maintain contact with the cam surface according to their relative movement.

Abstract: A transfer assembly includes a transfer starwheel having recesses to receive an article. Each recess includes a vacuum port and at least one insert formed from a compliant material. The at least one insert at least partially defines a shape of the recess, which corresponds to an aspect of the article. The transfer assembly includes a mounting hub including a plurality of circumferential sets of vacuum openings extending axially along the mounting hub and coupled to a vacuum source. A vacuum is delivered to the vacuum openings. The transfer starwheel is mounted on a mounting hub to align the vacuum ports of the transfer starwheel with a selected set of vacuum openings on the mounting hub. The mounting hub rotates so that the transfer starwheel receives the article into one of the recesses at a first position and rotates to a second position while holding the article with the vacuum.