Patents Assigned to Benteler Automobiltechnik GmbH
  • Patent number: 11958097
    Abstract: A method for calibrating a metal profile blank configured as a hollow-chamber profile having at least one solid wall. A pressing tool is closed in a main direction about one end region of an element of the profile blank until surfaces of the pressing tool lie against a pair of surfaces of the profile blank to be calibrated, deforming and bending the at least one end region of the element. The pressing tool is closed in a secondary direction perpendicular to the main direction until surfaces of the pressing tool lie against surfaces of the at least one end region, and wedge-like limbs of a drive element of the pressing tool engage wedge-like dies of the pressing tool. The pressing tool is closed further in the secondary direction, subjecting the profile blank to plastic deformation so as to reduce or eliminate the bending of the end region.
    Type: Grant
    Filed: August 30, 2021
    Date of Patent: April 16, 2024
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Frode Paulsen, Christian Handing
  • Patent number: 11942648
    Abstract: In order to produce a battery carrier which has a battery tray with a cooling plate, a tray plate and a cooling plate are joined to one another, wherein the cooling plate has at least one preshaped cooling duct. The tray plate jointly with the cooling plate is then formed by folding to produce the battery tray. During the folding of the tray plate and the cooling plate, a cooling duct section is bent around a bottom edge of the battery tray. The cooling duct is provided with connection elements via which a cooling fluid is supplied and discharged. During the course of the finishing, end shape-producing shaping of the cooling duct can also be performed. Internal pressure is applied to the cooling duct in order to restore the shape of the cooling duct which collapsed due to the forming.
    Type: Grant
    Filed: May 27, 2021
    Date of Patent: March 26, 2024
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Christian Handing, Tobias Duepmeier
  • Patent number: 11926244
    Abstract: The disclosure relates to a method for producing a battery carrier for an electric battery module of a vehicle configured to electrically operate, the method may include: providing a material blank with a blank region; providing a heat exchanger structure in the blank region, that comprises hollow channels that are inseparably connected to the material blank, wherein the hollow channels are provided to regulate a temperature of the electric battery module using a fluid; and forming the material blank into a support tray with a tray base configured to support the electric battery module and with sidewalls that delimit the tray base at the sides of the tray base, wherein the tray base is developed from the blank region.
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: March 12, 2024
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Ludger Gehringhoff, Christian Handing
  • Patent number: 11885530
    Abstract: An electric heating device in an exhaust gas system, the device having an outer circumferential, circular, housing, wherein a rib structure is arranged in the housing. The rib structure can be heated by applying an electric current. The rib structure is arranged with rib rows parallel to one another in the housing, wherein the parallel-arranged rib rows are arranged such that they are electrically connected to one another in series or in parallel.
    Type: Grant
    Filed: July 22, 2021
    Date of Patent: January 30, 2024
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Michael Padberg, Sven Przybylski, Ulrich Rusche
  • Patent number: 11795850
    Abstract: An exhaust gas treatment device for arranging in an exhaust gas section of a motor vehicle that includes a heating disk which is assigned to an exhaust gas aftertreatment component. The heating disk is configured by way of a flat heating element and a holder which is coupled to the former. The holder extends over the cross-sectional area of the heating element, and the holder itself is of disk-shaped configuration. The inner face of the heating disk is configured by way of arcuate spokes which are coupled irregularly to one another.
    Type: Grant
    Filed: February 10, 2022
    Date of Patent: October 24, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Elmar Grussmann, Ulrich Rusche
  • Patent number: 11794677
    Abstract: A bumper arrangement for a motor vehicle, having a crossmember which is able to be coupled to a motor vehicle by means of crash boxes. The crossmember is designed as a hollow profile which is open on one side. An opening of the hollow profile faces forwards. The crossmember is designed in its end portions to run with an orientation obliquely downwards with respect to the vertical direction.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: October 24, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Umesh Kalekar, Elmar Mollemeier, Mirko Paare, Martin Schroeter
  • Patent number: 11787276
    Abstract: The disclosure relates to an electric vehicle for the transportation of persons and/or loads, having a frame structure and axle modules which are coupled to the frame structure, a front axle module and a rear axle module, to which in each case the wheels are coupled kinematically, at least one of the axle modules having a drive and an energy source. One of the axle modules has four suspension points for the attachment by means of elastic bearings to the frame structure, in each case, two suspension points forming a pair, and the pairs lying at different heights in the motor vehicle vertical direction.
    Type: Grant
    Filed: August 5, 2021
    Date of Patent: October 17, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Rodscha Drabon, Hendrik Reineke, Eiko Schmidtke, Peter Auer, Jonathan Behm, Eugen Lepp, Ivo Kletetzka
  • Patent number: 11788164
    Abstract: A continuous furnace for the heat treatment of steel sheets, such as hot forming and press hardening, wherein two zones with mutually different temperatures are formed in the furnace, and a separating wall is present between the two zones. A gap is present in the closed state between the steel sheet and the separating wall and a surface cooling nozzle is in the form of a tube, wherein the surface cooling nozzle has outlet openings pointing downwards in the vertical direction and the surface cooling nozzle is arranged in the direction towards a relatively cooler zone.
    Type: Grant
    Filed: February 9, 2021
    Date of Patent: October 17, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Viktor Glaser, Markus Wesling-Schaefers, Rainer Lapsien
  • Patent number: 11780392
    Abstract: A bumper arrangement for a motor vehicle has a crossmember which can be coupled to the motor vehicle via crash boxes and is produced as a press-formed component of the same material and in one piece therewith, with a top-hat-shaped cross section. The crossmember is designed in a respective end region to run with an orientation obliquely downwards with respect to the vertical direction of the motor vehicle, and the end region is of ring-shaped design.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: October 10, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Mirko Paare, Elmar Mollemeier
  • Patent number: 11773476
    Abstract: The present disclosure relates to a method for producing a motor vehicle component from a 6000-series aluminum alloy having the following method steps: providing a blank made of a 6000-series aluminum alloy, rapid heating of the blank by means of contact plates to a temperature between 450° C. and 600° C. in a time less than 20 seconds, ending of the heating procedure and optional homogenizing when a grain size between 20 and 50 ?m has resulted, quenching the blank thus tempered to a temperature less than or equal to 100° C., in a time less than 20 seconds, wherein the rapid heating and quenching of the blank is carried out in a total time of less than 50 seconds, applying a lubricant, at 20° C. to 100° C., forming the cooled blank in a forming tool, wherein the time between beginning the rapid heating and beginning the forming is less than 45 seconds, aging.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: October 3, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Jochem Grewe, Feng Jiao
  • Patent number: 11772192
    Abstract: A battery carrier for an electric vehicle that has a trough with a frame and/or struts running in the trough. The frame and/or the struts are produced from hollow profiles, such as extruded lightweight metal profiles, which are connected by means of materially bonded joining. At least one lightweight metal profile has been geometrically calibrated at one end portion, which has a chamfer on a top side, wherein the thermal joining seam is arranged in the chamfer.
    Type: Grant
    Filed: July 22, 2021
    Date of Patent: October 3, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Christian Handing, Frode Paulsen
  • Patent number: 11761069
    Abstract: An automotive component is produced by hot forming and press hardening a hardenable steel alloy having a tensile strength of at least 1700 MPa. The hardenable steel alloy, in addition to a balance made up of iron and melting-related impurities, has the following alloy elements carbon, niobium, and titanium. The automotive component is coated by a thermal coating process.
    Type: Grant
    Filed: November 10, 2020
    Date of Patent: September 19, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Georg Frost, Andreas Frehn, Karsten Bake, Martin Holzweissig, Rainer Lapsien
  • Patent number: 11746403
    Abstract: A method for producing a motor vehicle component from a 6000 series aluminum alloy including providing a blank made of a 6000 series aluminum alloy, rapid heating of the blank to a temperature between 450 deg. C. and 600 deg. C. at a heating rate of more than 15 K/s in a period of less than 20 seconds, ending the heating process and optionally homogenizing, if a grain size between 20 and 50 ?m has been produced, quenching the blank thus tempered, applying a lubricant, preferably at 20 deg. C. to 100 deg. C., forming the cooled blank in a forming tool, wherein the time between completion of the heating process and the start of the forming is less than 30 seconds, and aging.
    Type: Grant
    Filed: August 3, 2018
    Date of Patent: September 5, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GmbH
    Inventors: Jochem Grewe, Feng Jiao, Friedrich Bohner, Jörn Tölle, Nikolay Soritov
  • Publication number: 20230271583
    Abstract: The invention relates to a crash box (1) for a bumper arrangement (2) of a motor vehicle, having at least two closed hollow chambers (5, 6, 7) which are formed over their entire longitudinal extent from a bumper-side end (3) as far as a vehicle-side end (4) and which are in each case separated from one another by a partition (10, 11) running between an outer wall (8) and an inner wall (9) of the crash box (1). The invention is distinguished in that the partition (10, 11) is provided with a slot (13) at its vehicle-side end (4) in its half (12) directed toward the inner wall (9) of the crash box (1).
    Type: Application
    Filed: February 27, 2023
    Publication date: August 31, 2023
    Applicant: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: ODD PERRY SOEVIK, BERNARDO FIGUEIREDO
  • Patent number: 11738417
    Abstract: A suspension strut fork that has an upper portion which is constructed in an integral, materially uniform manner in the form of a suspension strut receiving member. Members and fork arms protrude therefrom in an integral, materially uniform manner. A gap is provided between the members. Via this gap, the members can be moved toward each other so that a resilient and/or damper element which is arranged in the suspension strut receiving member is securely clamped.
    Type: Grant
    Filed: January 25, 2021
    Date of Patent: August 29, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Frode Paulsen, Stephan Meyer
  • Patent number: 11718252
    Abstract: A bumper arrangement includes a cross member and two deformation elements for arrangement between end regions of the cross member and longitudinal members of a motor vehicle. The cross member is hollow with a front and rear walls and upper and lower walls. The front wall has a depression extending in longitudinal direction of the cross member. The depression has a deepest region extending at a distance from the rear wall. The upper and lower walls of the cross member each have in the end regions a further depression which extends in longitudinal direction of the cross member, so that the upper wall and the lower wall are more corrugated in the end regions than in a central region of the cross member, so that the distance between the front wall and the rear wall in the end regions is smaller than in a central region of the cross member.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: August 8, 2023
    Assignee: Benteler Automobiltechnik GmbH
    Inventor: Johannes Aalberg
  • Patent number: 11667167
    Abstract: The disclosure relates to an elongate link arm member of a support link arm. A ball joint socket is disposed on a first longitudinal and of the link arm member. The link arm member in a sheet-metal shell construction mode is formed from sheet metal and has a cavity portion. The ball joint socket is a forging or casting from metal and possesses a fastening appendage which is configured in a materially integral manner so as to be in one piece with said ball joint socket. The ball joint socket by way of the fastening appendage engages in the cavity portion of the link arm member and is joined to the link arm member.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: June 6, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Stephan Meyer, Juergen Hummelt
  • Publication number: 20230166799
    Abstract: The invention concerns a method for manufacturing a motor vehicle structural component (1) from an extruded multichamber hollow profile, with the following steps: a) provision of an extruded profile (2) with at least two precursor hollow chambers (8, 9) which are separated from one another by an inner wall (7), wherein at least one outer wall (3, 4) of at least one precursor hollow chamber (8, 9), in cross-section perpendicularly to the longitudinal extent of the extruded profile (2), has a region (16) with non-linear course, b) forming of the extruded profile (2) in at least one of its end regions into the motor vehicle structural component (1), wherein at least the region (16) with non-linear course of the at least one outer wall (3, 4) of the at least one precursor hollow chamber (8, 9), with non-linear course in cross-section, is at least partially straightened, with a change in cross-section of the respective precursor hollow chamber (8, 9) into the cross-section of the corresponding hollow chamber (1
    Type: Application
    Filed: December 1, 2021
    Publication date: June 1, 2023
    Applicant: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: GAURAV AHUJA, VIJAY MICHAEL, PER IVAR STEMNES, JOCHEM GREWE
  • Patent number: 11638949
    Abstract: In a method for producing a multilayered heat shield, which has a first metal layer and a second metal layer that has an insulating layer arranged between the metal layers, the metal layers are connected at the edge by a flanging. To produce the heat shield, the first metal layer, the insulating layer and the second metal layer are placed into a first pressing tool. This is effected in such a way that an edge portion of the first metal layer protrudes beyond an edge portion of the second metal layer. The insulating layer is set back from the edge portions of the first metal layer and of the second metal layer.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: May 2, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Carsten Sonntag, Tobias Dupmeier
  • Patent number: 11577294
    Abstract: The present disclosure relates to a method for producing a shaped sheet metal component from a billet by means of U O forming, wherein firstly a preform is created by the U-forming and then a final shaping is performed by the O forming to give a final form.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: February 14, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Guenter Fortmeier, Aloys Schroeder, Matthias Koerner, Eugen Seibel, Thomas Henksmeier