Patents Assigned to Benteler Automobiltechnik GmbH
  • Patent number: 11566550
    Abstract: An exhaust-gas treatment device for arrangement in an exhaust system of a motor vehicle, having a heating element, which is assigned to an exhaust-gas aftertreatment component, for example, a catalytic converter. The heating element is formed by a heating conductor and by a holder coupled to said heating conductor, wherein the holder extends over the cross-sectional area of the heating element, and the holder is formed by a lattice-like structure, wherein the lattice-like structure is formed by arcuate spokes which are coupled to one another in an irregular manner, wherein the heating conductor and the holder have a basin-like configuration as viewed in longitudinal section in an exhaust-gas flow direction.
    Type: Grant
    Filed: February 10, 2022
    Date of Patent: January 31, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Elmar Grussmann, Ulrich Rusche
  • Patent number: 11548357
    Abstract: A vehicle door includes a window frame and a lower surface portion formed jointly with the window frame in one piece from a hot formed and press hardened sheet metal plate which is made of a steel alloy which includes, in weight-%: Carbon 0.33-0.38, Silicon 0.2-0.7, Manganese 0.7-1.2, Phosphorus max. 0.03, Sulfur max. 0.02, Boron 0.002-0.005, Chromium 0.6-1.0, Copper max. 0.12, Nitrogen max. 0.005, Titanium 0.015-0.025, Nickel 1.5-2.0, Molybdenum 0.2-0.6, Tin max. 0.04, and as optional components Aluminum 0.006-0.08, Niobium 0.02-0.05, with a balance being iron and incidental impurities. At least the lower surface portion has a Brinell hardness of 500 to 600 HB and a yield strength of 1,200 to 1,450 MPa, wherein the lower surface portion and/or the window frame has a wall thickness of at least 6 mm.
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: January 10, 2023
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Martin Holzweissig, Udo Klasfauseweh
  • Patent number: 11548050
    Abstract: A hot forming tool includes a top tool and a bottom tool, both of which can be moved towards each other. When the hot forming tool is closed, a mold cavity is formed between the top tool and the bottom tool, with the top tool and/or the bottom tool being divided into at least two segments. The hot forming tool has one segment designed as a heating segment. The heating segment includes a compensating element on a side thereof opposite the mold cavity, to compensate for a thermal expansion of the heating segment in the press stroke direction.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: January 10, 2023
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Oliver Luetkemeyer, Matthias Wiemers, Robert Stockter
  • Patent number: 11548458
    Abstract: A bumper cross member for a motor vehicle is produced from an extruded hollow profile and has a front side forming an impact side, a rear side in opposition to the front side, end zones configured for connection to the motor vehicle, a central zone extending between the end zones and bent toward the impact side, and top and bottom sides connecting the rear side with the front side. Each of the top and bottom sides has a projecting flange which is separated from the rear side by a separation cut configured to end shy of the end zones so that the flanges are connected with the bumper cross member in the end zones.
    Type: Grant
    Filed: January 5, 2021
    Date of Patent: January 10, 2023
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Tomohiro Shimizu, Frode Paulsen, Atsushi Hasegawa, Takayuki Fujii, Norikazu Matsuura, Noriaki Ito
  • Patent number: 11524324
    Abstract: The invention relates to a method for producing a bent torsional profile comprising the following process steps: a) provision of a plate made of planar sheet metal, b) reshaping of the plate through the introduction of a bent trough oriented in the longitudinal direction of the plate in a central length portion (6) of the plate at a distance from the front edges of the plate, forming legs between the trough and the longitudinal edges of the plate, c) reshaping of the legs in such a manner that an open profile is created, d) reshaping of the legs in such a manner that a hollow profile is produced, wherein a longitudinal gap is formed between the two legs over the entire longitudinal extent thereof and wherein an air gap is created between the legs and the trough in the region of the trough, e) joining of the two legs over the entire longitudinal gap.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: December 13, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Erik Schultz, Rudi Vitalis, Eugen Seibel, Gil Rodrigues
  • Patent number: 11519047
    Abstract: A motor vehicle component and a method of manufacturing thereof is disclosed having at least regionally high-strength and at the same time ductile properties, including providing a sheet metal blank composed of a hardenable steel alloy with at least 0.25% carbon fraction, at least partially heating the sheet metal blank to above austenitizing temperature, in less than 20 seconds, hot-forming and press-hardening the sheet metal blank, in the process, setting a tensile strength Rm of greater than 1800 MPa and an elongation at break A20 of greater than 6%.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: December 6, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Martin Holzweissig, Georg Frost, Ruediger Erhardt
  • Patent number: 11505266
    Abstract: The invention relates to a crossmember for motor vehicle construction, having at least two modules that can be arranged one above the other, wherein each module has an inner side wall and an outer side wall, which are connected to one another at their upper ends by an upper wall and at their lower ends by a lower wall, wherein the upper wall of the lower module has, over the longitudinal extent thereof, a raised portion or depression, which engages in a complementary depression or raised portion of the lower wall of the upper module.
    Type: Grant
    Filed: October 22, 2019
    Date of Patent: November 22, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Rodscha Drabon, Siegmund Czerr, Hendrik Reineke, Stefan Grottke
  • Patent number: 11505147
    Abstract: A motor vehicle bumper that has a transverse carrier which can be secured transversely relative to the longitudinal carriers of the motor vehicle by crash boxes. The transverse carrier has a shell member which is open toward the front side and which has a rear wall and two outer members which are both adjoined at the end side by an outwardly directed longitudinal flange. The shell member has a central longitudinal portion which is adjoined in the direction toward the two ends of the transverse carrier by a transition portion, an intermediate portion, a crash box connection portion and an end portion. The shell member is closed at least over the majority of the length thereof by a closure plate which forms the front side. In the transition portions, the shell member has a minimum depth which is less than the maximum depth in the central longitudinal portion.
    Type: Grant
    Filed: February 17, 2021
    Date of Patent: November 22, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Andreas Schiller, Elmar Mollemeier
  • Patent number: 11492050
    Abstract: The invention relates to a motor vehicle component 1, in particular a B pillar and similar shaped components. The motor vehicle component 1 has a shaped, in particular hot-formed or cold-formed, base member 2 of sheet steel. The base member 2 has a surface portion 3 which is provided with holes 7. According to the invention, the surface portion 3 has a tensile strength Rm greater than or equal to (?) 1250 MPa. A hole pattern 6 which comprises at least three holes 7 forms a deformation influence zone 8 in the surface portion 3. The surface portion of the holes 7 in the surface portion 3 is between 7% and 60% and the holes 7 have a diameter d of up to 30p mm.
    Type: Grant
    Filed: April 21, 2021
    Date of Patent: November 8, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Georg Frost, Martin Schroeter
  • Publication number: 20220332174
    Abstract: A vehicle door includes a window frame and a lower surface portion formed jointly with the window frame in one piece from a hot formed and press hardened sheet metal plate which is made of a steel alloy which includes, in weight-%: Carbon 0.33-0.38, Silicon 0.2-0.7, Manganese 0.7-1.2, Phosphorus max. 0.03, Sulfur max. 0.02, Boron 0.002-0.005, Chromium 0.6-1.0, Copper max. 0.12, Nitrogen max. 0.005, Titanium 0.015-0.025, Nickel 1.5-2.0, Molybdenum 0.2-0.6, Tin max. 0.04, and as optional components Aluminum 0.006-0.08, Niobium 0.02-0.05, with a balance being iron and incidental impurities. At least the lower surface portion has a Brinell hardness of 500 to 600 HB and a yield strength of 1,200 to 1,450 MPa, wherein the lower surface portion and/or the window frame has a wall thickness of at least 6 mm.
    Type: Application
    Filed: February 15, 2022
    Publication date: October 20, 2022
    Applicant: Benteler Automobiltechnik GmbH
    Inventors: Martin Holzweissig, UDO KLASFAUSEWEH
  • Patent number: 11454275
    Abstract: The disclosure relates to a bearing arrangement for a bearing end of a fastening shackle in a vehicle body of a vehicle that includes an outer sleeve, an inner sleeve and a sleeve-shaped plastic sliding bearing. The inner sleeve is mounted in the outer sleeve so that the inner sleeve is able to slide. The sleeve-shaped plastic sliding bearing surrounds the inner sleeve and is connected to the inner sleeve in a rotationally fixed manner. The sleeve-shaped plastic sliding bearing is also longer than the outer sleeve and is delimited by a first sleeve rim that protrudes beyond the outer sleeve, where the first sleeve rim is configurable to be form-locked and to resist rotation.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: September 27, 2022
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Rodscha Drabon, Dirk Rochell
  • Patent number: 11434860
    Abstract: A fuel distributor which has a pressure accumulator rail for receiving pressurized fuel. The pressure accumulator rail has a forged base body. Mounting supports are joined to the base body by substance bonding. A mounting support is formed by two metal brackets each configured as a sheet-metal formed part. Each metal bracket has a holding portion adapted to the outer contour of the base body, a leg angled relative to the holding portion, and a mounting flange on the free end of the leg and angled away therefrom. A length portion of the base body is received between the holding portions. The holding portions partially surround the base body. The base body and the holding portions are joined by substance bonding. The legs of the two metal brackets lie next to each other at least in regions and are also joined together by substance bonding.
    Type: Grant
    Filed: September 3, 2020
    Date of Patent: September 6, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Jan-Philipp Nicolai, Ralf Thiele
  • Patent number: 11400532
    Abstract: A plate heat exchanger has two metal plates brought into abutment, with a solder material between the plates. The plates are heated up to a first temperature. The plates are placed into a mold, the mold surfaces of which have cavities for envisaged channel structures. Channel structures are formed by local internal pressure forming of at least one plate under pressurization by the tool. The plates are heated up to a second temperature. The plates are solder bonded at the abuted surfaces. A plate heat exchanger has two metal plates, wherein channel structures have been formed in at least one plate and the plates are bonded to one another by soldering away from the channel structures. Eutectic microstructures having a longest extent of less than 50 micrometers are formed in the solder layer.
    Type: Grant
    Filed: July 31, 2020
    Date of Patent: August 2, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Max Boehnke, Ulrich Huschen, Elmar Grussmann, Ulrich Rusche, Jochem Grewe
  • Patent number: 11390131
    Abstract: Chassis arrangement for a motor vehicle for passenger transportation, having two axles which are arranged at a spacing from one another in the motor vehicle longitudinal direction and in each case have wishbones with the incorporation of a spring element for the independent wheel suspension system. A first axle, lying at the front in a driving direction, is lowered from a neutral position by from 5 to 50 mm, 10 to 20 mm, in order to drive in said driving direction, and a second axle, lying at the rear in the driving direction, is raised by from 5 to 50 mm, 10 to 20 mm, in each case by way of adjustment of the spring elements, it being possible for the driving direction to be reversed.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: July 19, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Claudio Fernandes, Alexandre Pinto
  • Publication number: 20220212615
    Abstract: A bumper cross member for a motor vehicle is produced from an extruded hollow profile and has a front side forming an impact side, a rear side in opposition to the front side, end zones configured for connection to the motor vehicle, a central zone extending between the end zones and bent toward the impact side, and top and bottom sides connecting the rear side with the front side. Each of the top and bottom skies has a projecting flange which is separated from the rear side by a separation cut configured to end shy of the end zones so that the flanges are connected with the bumper cross member in the end zones.
    Type: Application
    Filed: January 5, 2021
    Publication date: July 7, 2022
    Applicants: Benteler Automobiltechnik GmbH, Honda Motor Co., Ltd.
    Inventors: Tomohiro Shimizu, Frode Paulsen, Atsushi Hasegawa, Takayuki Fujii, Norikazu Matsuura, Noriaki Ito
  • Patent number: 11376911
    Abstract: A spring control arm for a wheel suspension of a motor vehicle is formed as a single-shell, essentially U-shaped sheet metal part and includes a back, spaced-apart side walls adjoining the back and each having an upper side wall region connected to the back, a lower side wall region distal from the back, and a central side wall region arranged between the upper and lower side wall regions. The spring control arm has first and a second end sections for attachment and a wider spring plate region disposed therebetween. The spring control arm has a substantially omega-shaped cross section in the spring plate region, which is more pronounced in a central longitudinal section due to outwardly projecting upper side wall sections than in an end longitudinal section of the spring plate region.
    Type: Grant
    Filed: April 1, 2020
    Date of Patent: July 5, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Dieter Friesen, Oliver Mielke, Stephan Meyer, Jürgen Hummelt, Thomas Klee, Manfred Bürger
  • Patent number: 11358198
    Abstract: An efficient method for producing spring strut forks for motor vehicles is presented. In each case two spring strut forks are produced from a metallic extruded profile as a starting product. The extruded profile has a central, middle main chamber and four longitudinal chambers which are arranged offset with respect to one another over the circumference of the main chamber. Wall portions of the main chamber which are situated between the longitudinal chambers are removed, and the extruded profile is severed into two semifinished parts. Each semifinished part has one cylinder portion and two oppositely situated arm portions which project relative to the cylinder portions. The semifinished parts are subsequently mechanically machined, and one spring strut fork is produced from each semifinished part.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: June 14, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Stephan Meyer, Frode Paulsen
  • Patent number: 11352993
    Abstract: A fuel distributor which has a pressure accumulator pipe for receiving pressurized fuel where the pressure accumulator pipe has a forged main body with a longitudinal cavity. At least one connector flange is configured in one piece from the same material on the main body. The connector flange has an injector connector with a connecting duct to the longitudinal cavity. A cup-shaped injector receptacle is joined to the injector connector. The injector receptacle is a single-piece deep-drawn part or a single-piece extruded part or a single-piece turn-milled part, and is connected to the injector connector by way of a fuel-tight join, or by way of brazing technology.
    Type: Grant
    Filed: December 4, 2020
    Date of Patent: June 7, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventor: Markus Mehring
  • Patent number: 11338635
    Abstract: A multi-leg control arm for a wheel suspension in a vehicle, includes first and second control arm legs coupling the multi-leg control arm to an axle carrier, and third and fourth control arm legs coupling the multi-leg control arm to a wheel carrier. The first and/or third control arm leg comprises a first elongated hole, and the second and/or fourth control arm leg comprises a second elongated hole. The first and second elongated holes are aligned with one another and define a movement path of the multi-leg control arm with respect to the axle carrier or the wheel carrier. At least one fastening element penetrates the first and second elongated holes and is adapted to fix the multi-leg control arm with respect to the axle carrier or the wheel carrier in a movement position on the movement path to set a control arm camber or a control arm track.
    Type: Grant
    Filed: March 6, 2020
    Date of Patent: May 24, 2022
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Thomas Abram, Geir Linnerud, Frode Paulsen
  • Patent number: 11331710
    Abstract: A method for producing a motor vehicle component with at least two regions of different strengths and a protective layer, consisting of the following process steps: —providing precoated blanks made of a steel alloy, which can be hardened, —homogeneously heating to a heating temperature, which is at least greater than or equal to the AC1 temperature, preferably greater than or equal to the AC3 temperature, —holding the heating temperature, so that the precoating alloys with the blank, —homogeneously intercooling the alloyed blank to an intercooling temperature between 450 deg. C. and 700 deg. C.
    Type: Grant
    Filed: February 23, 2017
    Date of Patent: May 17, 2022
    Assignee: BENTELER AUTOMOBILTECHNIK GMBH
    Inventors: Christian Hielscher, Simon Werneke, Stefan Horn, Borek Dvorak, Radovan Kout, Martin Schaele