Abstract: A process of making a multilayered product having an interior honeycomb layer or core. The interior layer is formed by passing a generally flat web of material between rollers to create a corrugated web. The corrugated web is cut and folded to create the honeycomb core. Outer protective skins are applied to exterior surfaces of the interior layer to create a multilayered material which is then cut to size.
Abstract: A process of making a multilayered product having an interior honeycomb layer or core. The interior layer is formed by extruding a generally corrugated web of material. The corrugated web is cut and folded to create the honeycomb core. Outer protective skins are applied to exterior surfaces of the interior layer to create a multilayered material which is then cut to size.
Abstract: A process of making a multilayered product having an interior honeycomb layer or core. The interior layer is formed by passing a generally flat web of material between rollers to create a corrugated web. The corrugated web is cut and folded to create the honeycomb core. Outer protective skins are applied to exterior surfaces of the interior layer to create a multilayered material which is then cut to size.
Abstract: A process of making a multi-layered product (50) made from multiple extruded sheets or webs (51, 52) of material laminated or joined together. In several embodiments, at least one of the webs is made of different materials, such that the extrudate (12, 12a, 12b) has different properties. When introduced into a dimpler (15, 68,108), the extrudate (12, 12a, 12b) is treated such that a plurality of dimples (26, 28, 72, 74, 112) are created in the web. A pair of outer skins (52, 52A, 72, 92) may be laminated or applied to the dimpled interior layer (24, 51, 70, 90, 100,110). Each outer skin (52, 52A, 72, 92, 102, 116) may have identical properties or different properties.
Abstract: A product (10) made from an extruded sheet or web of material (42) having a non-linear cross-section, and the process of making the product (10) is provided. The extruded web or extrudate (42) is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate (42) is formed into a product (10) having a plurality of cells (14). The cells (14a) may have one or more openings (34a), allowing access to an interior of the cell (14a) and reducing the weight of the product (10a).
Abstract: A process of making a multi-layered product having an interior layer including spaced honeycomb core sections. The interior layer is treated or plastically deformed in selected areas and then folded to create spaced honeycomb sections at desired locations and of desired sizes. A generally flat web of material used to make the interior layer extends between the honeycomb sections. Outer protective skins are applied to exterior surfaces of the interior layer to create a multi-layered material which is then cut to size.
Abstract: A process of making a multi-layered product made from multiple extruded sheets or webs of material laminated or joined together. In several embodiments, at least one of the webs is extruded such that the extrudate has different properties. When introduced into a dimpler, the extrudate is treated such that a plurality of dimples are created in the web. A pair of outer skins are laminated or applied to the dimpled interior layer. The outer skins may have identical properties or different properties within each outer skin.
Abstract: A method of manufacturing a custom sized plastic tote lighter in weight than heretofore known custom sized plastic totes is provided. The method comprises separating an injection molded tote into upper and lower portions by cutting the injection molded tote. A sleeve or middle portion of plastic material is secured to the upper and lower portions of the injection molded tote to create a custom sized plastic tote of a desired height. Alternatively, portions of different injection molded totes may be used to create a custom sized plastic tote. The sleeve may be made from different materials and may be made of multiple pieces.
Abstract: A method of manufacturing a custom sized plastic tote lighter in weight than heretofore known custom sized plastic totes is provided. The method comprises separating an injection molded tote into upper and lower portions by cutting the injection molded tote. A sleeve or middle portion of plastic material is secured to the upper and lower portions of the injection molded tote to create a custom sized plastic tote of a desired height. Alternatively, portions of different injection molded totes may be used to create a custom sized plastic tote. The sleeve may be made from different materials and may be made of multiple pieces.
Abstract: A method of manufacturing a custom sized plastic tote lighter in weight than heretofore known custom sized plastic totes is provided. The method comprises separating an injection molded tote into upper and lower portions by cutting the injection molded tote. A sleeve or middle portion of plastic material is secured to the upper and lower portions of the injection molded tote to create a custom sized plastic tote of a desired height. Alternatively, portions of different injection molded totes may be used to create a custom sized plastic tote. The sleeve may be made from different materials and may be made of multiple pieces.
Abstract: The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, tracks attached to opposite sides of the body, and a plurality of support members supported by the tracks. Rollers are located at the ends of the support members which roll in the tracks to move the support members. The support members have product receptacles whereby products may be suspended between adjacent support members, portions of the products residing in the product receptacles.
Abstract: A dunnage structure comprising a partition matrix made up of folded partitions, each of the partitions having two plies fused together in select locations. The partitions may be made by folding a partition blank and securing a portion of the folded partition blank to itself in predetermined locations. Passages extend through portions of the partitions to allow multiple partitions to be secured together using connectors.
Abstract: A dunnage structure comprising a partition matrix made up of folded partitions, each of the partitions having two plies fused together in select locations. The partitions may be made by folding a partition blank and securing a portion of the folded partition blank to itself in predetermined locations. Passages extend through portions of the partitions to allow multiple partitions to be secured together using connectors.
Abstract: The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, tracks attached to opposite sides of the body, and a plurality of support members supported by the tracks. Rollers are located at the ends of the support members which roll in the tracks to move the support members. The support members have product receptacles whereby products may be suspended between adjacent support members, portions of the products residing in the product receptacles.
Abstract: A dunnage structure comprising a partition matrix made up of at least some folded partitions, each of the folded partitions having two plies fused together in select locations. The partitions may be made by folding a partition blank and securing at least one portion of the folded partition blank to itself. Passages extend through portions of the folded partitions to allow multiple partitions to be secured together using connectors extending through the passages.
Abstract: A partition assembly comprising a partition matrix made up of intersecting first and second slotted partitions, each of the partitions having at least one slot and a rounded edge. The slots of the partitions are engaged with each other at a plurality of intersections. The partitions are made by rounding an edge of a multi-layered blank using a rotatable tool and then cutting the partition material to a desired size. Slots may then be formed in the edge sealed material.
Abstract: A method of making a multiple ply slotted partition for use in a slotted partition assembly is provided. The slots of the partitions are engaged with each other at a plurality of intersections. The partitions are made by folding over a partition blank and securing a foam portion of the folded partition blank to itself. The foam may be heated before being cooled to secure opposed plies of the multiple ply partition together. The opposed plies of the partition are fused or parent welded together.
Abstract: A collapsible cargo container (10) is configurable into an erected condition and a collapsed condition. The container (10) comprises a base (12), a pair of opposed side walls (14) hinged to the base (12), a top (16) hinged to the side walls (14), a front wall (18) hinged to the base (12), a back wall (20) hinged to the base (12), flaps (22, 24, 26, 28, 30 and 32) hinged to the side walls (14) and top (16), and a door (34) formed in one of the walls. Fasteners (36) secure the flaps (22, 24, 26, 28, 30 and 32) to the front and back walls (18, 20) when the container (10) is in the erected condition. The front and back walls (18, 20) are collapsible upon the base (12) and the side walls (14) and top (16) are collapsible upon the front and back walls (18, 20) when the container (10) is in the collapsed condition.
Abstract: A method of manufacturing a custom sized plastic tote lighter in weight than heretofore known custom sized plastic totes is provided. The method comprises separating an injection molded tote into upper and lower portions by cutting the injection molded tote. A sleeve or middle portion of plastic material is secured to the upper and lower portions of the injection molded tote to create a custom sized plastic tote of a desired height. Alternatively, portions of different injection molded totes may be used to create a custom sized plastic tote. The sleeve may be made from different materials and may be made of multiple pieces.
Abstract: A collapsible, non-disassembling intersecting partition assembly for insertion into a container divides the space inside the container into individual cells for holding products. The assembly comprises a plurality of first slotted partitions intersecting with a plurality of second slotted partitions to form a collapsible matrix. Each of the first slotted partitions has opposed slots extending inwardly from opposed edges of the partition to facilitate folding the partition. An outer portion or tab of each folded partition is secured to one of the other partitions to prevent disassembly of the matrix. Each of the partitions has hooks and notches to help hold the assembly together.