Patents Assigned to BWXT mPower, Inc.
-
Patent number: 10950358Abstract: In conjunction with a pressurized water reactor (PWR) and a pressurizer configured to control pressure in the reactor pressure vessel, a decay heat removal system comprises a pressurized passive condenser, a turbine-driven pump connected to suction water from at least one water source into the reactor pressure vessel; and steam piping configured to deliver steam from the pressurizer to the turbine to operate the pump and to discharge the delivered steam into the pressurized passive condenser. The pump and turbine may be mounted on a common shaft via which the turbine drives the pump. The at least one water source may include a refueling water storage tank (RWST) and/or the pressurized passive condenser. A pressurizer power operated relief valve may control discharge of a portion of the delivered steam bypassing the turbine into the pressurized passive condenser to control pressure in the pressurizer.Type: GrantFiled: July 24, 2020Date of Patent: March 16, 2021Assignee: BWXT mPower, Inc.Inventor: Thomas G. Graham
-
Patent number: 10943705Abstract: A method including providing an internal control rod drive mechanism (CRDM) including an electric motor and a support surface including sealed electrical connectors electrically connected with the electric motor to deliver electrical power to the electrical motor, installing the internal CRDM inside a nuclear reactor, the installing including placing the support surface of the internal CRDM onto a support element inside the nuclear reactor, the placing causing sealed electrical connectors disposed on the support element to mate with the sealed electrical connectors on the support surface of the internal CRDM, wherein the nuclear reactor contains coolant water and the installing is performed with the internal CRDM submerged in the coolant water and the seals of the sealed electrical connectors of the internal CRDM and the support element are effective to prevent coolant water ingress into the sealed electrical connectors.Type: GrantFiled: March 5, 2018Date of Patent: March 9, 2021Assignee: BWXT mPower, Inc.Inventors: Scott J. Shargots, Matthew W. Ales, Michael S. Berthold
-
Patent number: 10916355Abstract: A shipping container comprises a tubular or cylindrical shell having a closed end and an open end, a top end-cap removably secured to the open end of the tubular or cylindrical shell, and at least one fuel assembly compartment defined inside the shell. Each fuel assembly compartment includes elastomeric sidewalls and is sized and shaped to receive an unirradiated nuclear fuel assembly through the open end of the shell. The shipping container may further include a divider component, for example having a cross-shaped cross-section with ends of the cross secured to inner walls of the shell, and the divider component and the inner walls of the shell define the fuel assembly compartments. To load, the shipping container is arranged vertically and an unirradiated nuclear fuel assembly is loaded through the open end of the shell into each compartment, after which the open end is closed off by securing the top end-cap.Type: GrantFiled: November 27, 2017Date of Patent: February 9, 2021Assignee: BWXT mPower, Inc.Inventors: David M. Minor, Laurence L. Losh, Elbert C. Minnick, III, Charles Sanders
-
Patent number: 10892061Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel having a lower portion containing a nuclear reactor core and a vessel head defining an integral pressurizer. A reactor coolant pump (RCP) mounted on the vessel head includes an impeller inside the pressure vessel, a pump motor outside the pressure vessel, and a vertical drive shaft connecting the motor and impeller. The drive shaft does not pass through the integral pressurizer. The drive shaft passes through a vessel penetration of the pressure vessel that is at least large enough for the impeller to pass through.Type: GrantFiled: July 6, 2018Date of Patent: January 12, 2021Assignee: BWXT mPower, Inc.Inventor: Scott J. Shargots
-
Patent number: 10878970Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.Type: GrantFiled: November 22, 2019Date of Patent: December 29, 2020Assignee: BWXT mPower, Inc.Inventors: Lewis A. Walton, Matthew W. Ales
-
Patent number: 10825571Abstract: A nuclear island includes a nuclear reactor, a lateral seismic restraint, and a reactor core retention cooling system. The lateral seismic restraint includes a vertically oriented pin attached to one of the bottom of the lower vessel head and the floor underneath the nuclear reactor, and a mating pin socket is attached to the other of the bottom of the lower vessel head and the floor. The reactor core retention cooling system includes one or more baffles, optionally thermally insulating material, disposed alongside the exterior surface of a lower portion of the reactor pressure vessel including at least the lower vessel head. A plenum is defined between the one or more baffles and the exterior surface of a lower portion of the reactor pressure vessel. The one or more baffles may define a lower plenum inlet surrounding the lateral seismic restraint.Type: GrantFiled: August 14, 2017Date of Patent: November 3, 2020Assignee: BWXT mPower, Inc.Inventors: Tyler A. Edwards, Michael J. Edwards
-
Patent number: 10803997Abstract: In an illustrative embodiment, a pressurized water nuclear reactor (PWR) includes a pressure vessel (12, 14, 16), a nuclear reactor core (10) disposed in the pressure vessel, and a vertically oriented hollow central riser (36) disposed above the nuclear reactor core inside the pressure vessel. A once-through steam generator (OTSG) (30) disposed in the pressure vessel includes vertical tubes (32) arranged in an annular volume defined by the central riser and the pressure vessel. The OTSG further includes a fluid flow volume surrounding the vertical tubes and having a feedwater inlet (50) and a steam outlet (52). The PWR has an operating state in which feedwater injected into the fluid flow volume at the feedwater inlet is converted to steam by heat emanating from primary coolant flowing inside the tubes of the OTSG, and the steam is discharged from the fluid flow volume at the steam outlet.Type: GrantFiled: May 16, 2016Date of Patent: October 13, 2020Assignees: BWXT mPower, Inc., BWXT Foreign Holdings, LLC, BWXT Canada Ltd.Inventors: Robert T. Fortino, Matthew W. Ales, Nick Idvorian
-
Patent number: 10759007Abstract: A spacer grid welding fixture comprises a frame sized to receive an assembled spacer grid comprising a first set of parallel straps and a second set of parallel straps oriented orthogonally to the first set of parallel straps, the first and second sets of parallel straps interlocked together by slots cut into the straps. A first set of grid engagement bars is placed on a first side of the spacer grid with each grid engagement bar arranged parallel with the straps of the first set of parallel straps and engaging the straps of the second set of parallel straps. A second set of grid engagement bars is placed on an opposite second side of the spacer grid with each grid engagement bar arranged parallel with the straps of the second set of parallel straps and engaging the straps of the first set of parallel straps.Type: GrantFiled: March 14, 2014Date of Patent: September 1, 2020Assignee: BWXT mPower, Inc.Inventors: Roger D. Ridgeway, Jeffrey W. Austin, Jeffrey T. Lee
-
Patent number: 10726961Abstract: In conjunction with a pressurized water reactor (PWR) and a pressurizer configured to control pressure in the reactor pressure vessel, a decay heat removal system comprises a pressurized passive condenser, a turbine-driven pump connected to suction water from at least one water source into the reactor pressure vessel; and steam piping configured to deliver steam from the pressurizer to the turbine to operate the pump and to discharge the delivered steam into the pressurized passive condenser. The pump and turbine may be mounted on a common shaft via which the turbine drives the pump. The at least one water source may include a refueling water storage tank (RWST) and/or the pressurized passive condenser. A pressurizer power operated relief valve may control discharge of a portion of the delivered steam bypassing the turbine into the pressurized passive condenser to control pressure in the pressurizer.Type: GrantFiled: August 29, 2017Date of Patent: July 28, 2020Assignee: BWXT mPower, Inc.Inventor: Thomas G. Graham
-
Patent number: 10720252Abstract: A pellet magazine includes a plurality of pellet bores sized to receive pellets for loading into a fuel rod. A fuel rod loading system includes a plurality of pellet loading stations each designated to load a single pellet type into one or more pellet bores of the pellet magazine, a rod loading station configured to unload pellets from the pellet bores of the pellet magazine into a fuel rod, and a conveyance system configured to transport the pellet magazine to the loading stations and then to the rod loading station in a defined sequence.Type: GrantFiled: March 13, 2014Date of Patent: July 21, 2020Assignee: BWXT mPower, Inc.Inventors: Jeffrey T. Lee, Earl B. Barger
-
Patent number: 10720248Abstract: In a pressurized water reactor (PWR), emergency core cooling (ECC) responds to depressurization due to a vessel penetration break at the top of the pressure vessel by draining water from a body of water through an injection line into the pressure vessel. A barrier operates concurrently with the ECC to suppress flow of liquid water from the pressure vessel out the vessel penetration break. The barrier may comprise one or more of: (1) an injection line extension passing through the central riser to drain water into the central riser; (2) openings in a lower portion of a central riser to shunt some upward flow from the central riser into a lower portion of the downcomer annulus; and (3) a surge line providing fluid communication between a pressurizer volume at the top of the pressure vessel and the remainder of the pressure vessel which directs water outboard toward the downcomer annulus.Type: GrantFiled: March 17, 2014Date of Patent: July 21, 2020Assignee: BWXT mPower, Inc.Inventors: John D. Malloy, III, Billy E. Bingham, Ronald C. Watson, Jason G. Williams, Matthew W. Ales, James B. Inman, Sean M. Boyle
-
Patent number: 10672524Abstract: A valve assembly includes a flange connected to a vessel penetration of a reactor pressure vessel of a nuclear reactor. A valve is disposed inside the flange or protrudes from the flange into the vessel penetration. The valve includes a valve seat and a movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member against the valve seat to close the valve. The valve assembly further includes a plenum having an inlet via which the plenum can be pressurized to apply pressure to the movable valve member that urges the movable valve member away from the valve seat to open the valve. The plenum may be defined in part by a surface of the movable valve member. The valve assembly preferably does not include a valve actuator.Type: GrantFiled: October 7, 2015Date of Patent: June 2, 2020Assignee: BWXT mPower, Inc.Inventor: John D. Malloy, III
-
Patent number: 10629313Abstract: A standoff supporting a control rod drive mechanism (CRDM) in a nuclear reactor is connected to a distribution plate which provides electrical power and hydraulics. The standoff has connectors that require no action to effectuate the electrical connection to the distribution plate other than placement of the standoff onto the distribution plate. This facilitates replacement of the CRDM. In addition to the connectors, the standoff has alignment features to ensure the CRDM is connected in the correct orientation. After placement, the standoff may be secured to the distribution plate by bolts or other fasteners. The distribution plate may be a single plate that contains the electrical and hydraulic lines and also is strong enough to provide support to the CRDMs or may comprise a stack of two or more plates.Type: GrantFiled: October 30, 2017Date of Patent: April 21, 2020Assignee: BWXT mPower, Inc.Inventor: Scott J. Shargots
-
Patent number: 10600518Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly including at least one movable control rod comprising a neutron absorbing material, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a first portion comprising a first material having a first density at room temperature, and a second portion comprising a second material having a second density at room temperature that is greater than the first density. In some embodiments the coupling includes a connecting rod including a hollow or partially hollow connecting rod tube comprising a first material having a first density and a filler disposed in the hollow or partially hollow connecting rod tube, the filler comprising a second material having a second density greater than the first density.Type: GrantFiled: May 9, 2016Date of Patent: March 24, 2020Assignees: BWXT mPower, Inc., BWXT Nuclear Operations Group, Inc.Inventors: Scott J. Shargots, Paul K. DeSantis, John P. McLaughlin, Mathew W. Ales
-
Patent number: 10600520Abstract: A riser cone has a lower end sized to engage a cylindrical lower riser section of a nuclear reactor and an upper end sized to engage a cylindrical upper riser section of the nuclear reactor. The riser cone defines a compression sealing ring that is compressed between the lower riser section and the upper riser section in the assembled nuclear reactor. In some embodiments the riser cone comprises: a lower element defining the lower end of the riser cone; an upper element defining the upper end of the riser cone; and a compliance spring compressed between the lower element and the upper element. In some embodiments the riser cone comprises a frustoconical compression sealing ring accommodating a reduced diameter of the upper riser section as compared with the diameter of the lower riser section.Type: GrantFiled: April 10, 2017Date of Patent: March 24, 2020Assignee: BWXT mPower, Inc.Inventors: Tyler A. Edwards, Scott J. Shargots
-
Patent number: 10546662Abstract: A system for refueling a nuclear reactor is provided. The system includes a lower reactor vessel with a plurality of fuel rods and a plurality of control rods disposed therein, the lower reactor vessel further comprising an upper flange. An upper reactor vessel is provided which encloses a steam generator and a pressurizer, the upper reactor vessel further comprising a lower flange that matingly engages the upper flange of the lower reactor vessel. A transporter surrounds an outer surface of the upper reactor vessel, wherein the transporter is configured to translate the upper reactor vessel vertically toward and away from the lower reactor vessel and also to translate the upper reactor vessel horizontally toward or away from alignment with the lower reactor vessel.Type: GrantFiled: March 13, 2014Date of Patent: January 28, 2020Assignee: BWXT mPower, Inc.Inventors: James Inman, Scott Shargots, James McNulty, Martin Reifschneider, John Smith
-
Patent number: 10529457Abstract: A nuclear reactor includes a nuclear reactor core disposed in a pressure vessel and immersed in primary coolant water at an operating pressure higher than atmospheric pressure. A containment structure contains the nuclear reactor. A reactor coolant inventory and purification system (RCI) is connected with the pressure vessel by make-up and letdown lines. The RCI includes a high pressure heat exchanger configured to operate responsive to a safety event at the operating pressure to remove heat from the primary coolant water in the pressure vessel. An auxiliary condenser located outside containment also removes heat. The RCI also includes a pump configured to inject make up water into the pressure vessel via the make-up line against the operating pressure. An emergency core cooling system (ECC) operates to depressurize the nuclear reactor only if the RCI and auxiliary condenser are unable to manage the safety event.Type: GrantFiled: April 16, 2013Date of Patent: January 7, 2020Assignee: BWXT mPower, Inc.Inventor: John D Malloy, III
-
Patent number: 10529458Abstract: A nuclear reactor includes a nuclear reactor core comprising fissile material disposed in a reactor pressure vessel having vessel penetrations that exclusively carry flow into the nuclear reactor and at least one vessel penetration that carries flow out of the nuclear reactor. An integral isolation valve (IIV) system includes passive IIVs each comprising a check valve built into a forged flange and not including an actuator, and one or more active IIVs each comprising an active valve built into a forged flange and including an actuator. Each vessel penetration exclusively carrying flow into the nuclear reactor is protected by a passive IIV whose forged flange is directly connected to the vessel penetration. Each vessel penetration carrying flow out of the nuclear reactor is protected by an active IIV whose forged flange is directly connected to the vessel penetration. Each active valve may be a normally closed valve.Type: GrantFiled: July 22, 2014Date of Patent: January 7, 2020Assignee: BWXT mPower, Inc.Inventors: David J Kanuch, Paul P. DiFilipo
-
Patent number: 10490311Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.Type: GrantFiled: May 3, 2018Date of Patent: November 26, 2019Assignee: BWXT mPower, Inc.Inventors: Lewis A. Walton, Matthew W. Ales
-
Patent number: 10446280Abstract: A reactor control interface includes a home screen video display unit (VDU) displaying blocks representing functional components of a nuclear power plant and connecting arrows that connect blocks that are providing the current heat sinking path for the nuclear power plant. Directions of the connecting arrows represent the direction of heat flow along the current heat sinking path. If the current heat flow path of the plant changes, the connecting arrows are updated accordingly. Additional VDUs include: a mimic VDU displaying a mimic of a plant component; a procedures VDU displaying a stored procedure executable by the plant; a multi-trend VDU trending various plant data; and an alarms VDU displaying side-by-side alarms registries sorted by time and priority respectively. If a VDU fails, the displays are shifted to free up one VDU to present the display of the failed VDU, and one display is shifted to an additional VDU.Type: GrantFiled: April 11, 2013Date of Patent: October 15, 2019Assignee: BWXT mPower, Inc.Inventor: Thomas G Graham