Patents Assigned to BWXT mPower, Inc.
  • Patent number: 9972407
    Abstract: A pressurized water reactor (PWR) comprises a pressure vessel containing primary coolant water. A nuclear reactor core is disposed in the pressure vessel and includes a plurality of fuel assemblies. Each fuel assembly includes a plurality of fuel rods containing a fissile material. A control system includes a plurality of control rod assemblies (CRA's). Each CRA is guided by a corresponding CRA guide structure. A support element is disposed above the CRA guide structures and supports the CRA guide structures. The pressure vessel may be cylindrical, and the support element may comprise a support plate having a circular periphery supported by the cylindrical pressure vessel. The CRA guide structures suitably hang downward from the support plate. The lower end of each CRA guide structure may include alignment features that engage corresponding alignment features of the upper end of the corresponding fuel assembly.
    Type: Grant
    Filed: April 17, 2013
    Date of Patent: May 15, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Lewis A Walton, George S Pabis, Julius M Ullmann, Jean H Raas, Martha A Gilliam, Anne R Austin, Eric A Barringer
  • Patent number: 9959944
    Abstract: A nuclear reactor core comprising fissile material is surrounded by a core former. The core former comprises one or more single-piece annular rings wherein each single-piece annular ring comprises neutron-reflecting material. In some embodiments the core former comprises a stack of two or more such single-piece annular rings. In some embodiments the stack of single-piece annular rings is self-supporting. In some embodiments the stack of single-piece annular rings does not include welds or fasteners securing adjacent single-piece annular rings together. A core basket may contain the nuclear reactor core and the core former, and in some embodiments an annular gap is defined between the core former and the core basket. In some embodiments the core former does not include welds and does not include fasteners.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: May 1, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Andrew C. Whitten, Michael J. Edwards, Matthew W. Ales
  • Patent number: 9922736
    Abstract: A nuclear reactor includes a nuclear reactor core comprising fissile material disposed in a reactor pressure vessel having vessel penetrations that exclusively carry flow into the nuclear reactor and at least one vessel penetration that carries flow out of the nuclear reactor. An integral isolation valve (IIV) system includes passive IIVs each comprising a check valve built into a forged flange and not including an actuator, and one or more active IIVs each comprising an active valve built into a forged flange and including an actuator. Each vessel penetration exclusively carrying flow into the nuclear reactor is protected by a passive IIV whose forged flange is directly connected to the vessel penetration. Each vessel penetration carrying flow out of the nuclear reactor is protected by an active IIV whose forged flange is directly connected to the vessel penetration. Each active valve may be a normally closed valve.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: March 20, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: David J Kanuch, Paul P DiFilipo
  • Patent number: 9922731
    Abstract: An open end of a cladding tube of a nuclear fuel rod is plugged with an end plug having a main body and a cylindrical bond portion extending from the main body and terminating in a cladding seat with reduced diameter compared with the cylindrical bond portion. The plugging includes clamping the open end of the cladding tube against the cladding seat of the end plug and, while clamping, applying electrical current between the end plug and the open end of the cladding tube so as to force the open end of the cladding tube over the cladding seat and slide over the cylindrical bond portion of the end plug and to generate a resistance weld between a cylindrical bonding surface of the cylindrical bond portion of the end plug and the inside surface of the open end of the cladding tube.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: March 20, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Jeffrey T Lee, Earl B Barger, Scott L Fitzner, Michael J Nilles
  • Patent number: 9911512
    Abstract: An internal control rod drive mechanism (CRDM) including an electric motor is disposed in a nuclear reactor and further includes a support surface with sealed electrical connectors electrically connected with the electric motor power the motor. The internal CRDM is disposed on a support element secured inside the nuclear reactor. The support element includes sealed electrical connectors mating with the sealed electrical connectors on the support surface of the internal CRDM to power the electric motor. The sealed electrical connectors may be sealed glass, ceramic, or glass-ceramic connectors welded onto the ends of the MI cables extending from the motor. Springs, are disposed between the mating sealed electrical connectors of the support element and the support surface. A purge line is integrated with each mated connection.
    Type: Grant
    Filed: April 16, 2013
    Date of Patent: March 6, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Scott J Shargots, Matthew W Ales, Michael S Berthold
  • Patent number: 9911514
    Abstract: A nuclear reactor includes a reactor core disposed in a reactor pressure vessel. A radiological containment contains the nuclear reactor and includes a concrete floor located underneath the nuclear reactor. An ex vessel corium retention system includes flow channels embedded in the concrete floor located underneath the nuclear reactor, an inlet in fluid communication with first ends of the flow channels, and an outlet in fluid communication with second ends of the flow channels. In some embodiments the inlet is in fluid communication with the interior of the radiological containment at a first elevation and the outlet is in fluid communication with the interior of the radiological containment at a second elevation higher than the first elevation. The radiological containment may include a reactor cavity containing a lower portion of the pressure vessel, wherein the concrete floor located underneath the nuclear reactor is the reactor cavity floor.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: March 6, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Tyler A Edwards, Gary W Neeley, James B Inman
  • Patent number: 9887015
    Abstract: A suspended basket includes a plurality of plates, tie rods, and adjustable length threaded tie rod couplings connecting threaded ends of the tie rods with threaded features of the plates. Control rod drive mechanisms (CRDMs) with CRDM motors are mounted in the suspended basket, which is suspended in a pressure vessel above a nuclear reactor core to control insertion of control rods into the reactor core. In one embodiment each adjustable length threaded tie rod coupling is a turnbuckle coupling that includes a sleeve threaded onto the threaded end of the tie rod and onto the threaded feature of the plate, and the sleeve is rotatable to adjust the position of the tie rod respective to the plate. Guide frames may be mounted in the suspended basket between the CRDMs and the nuclear reactor core to guide portions of the control rods withdrawn from the nuclear reactor core.
    Type: Grant
    Filed: April 11, 2013
    Date of Patent: February 6, 2018
    Assignee: BWXT mPower, Inc.
    Inventor: Scott J Shargots
  • Patent number: 9881701
    Abstract: A spacer grid includes intersecting straps defining cells with springs and dimples arranged to hold fuel rods passing through the cells. The springs are dual cantilevered springs with a bridge section between the distal end of the spring and the base. The distal portion of the spring is less stiff than the bridge section. The bridge section creates a bump which acts as a stop or travel limiter to prevent loss of grip force due to excessive spring deflection.
    Type: Grant
    Filed: January 21, 2013
    Date of Patent: January 30, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Andrew W Doan, Lewis A Walton, George S Pabis
  • Patent number: 9875817
    Abstract: A nuclear reactor including a lateral seismic restraint with a vertically oriented pin attached to the lower vessel head and a mating pin socket attached to the floor. Thermally insulating materials are disposed alongside the exterior surface of a lower portion of the reactor pressure vessel including at least the lower vessel head.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: January 23, 2018
    Assignee: BWXT mPower, Inc.
    Inventors: Tyler A Edwards, Michael J Edwards
  • Patent number: 9865364
    Abstract: A control rod drive mechanism (CRDM) configured to latch onto the lifting rod of a control rod assembly and including separate latch engagement and latch holding mechanisms. A CRDM configured to latch onto the lifting rod of a control rod assembly and including a four-bar linkage closing the latch, wherein the four-bar linkage biases the latch closed under force of gravity.
    Type: Grant
    Filed: February 6, 2014
    Date of Patent: January 9, 2018
    Assignees: BWXT mPower, Inc., BWXT Nuclear Operations Group, Inc.
    Inventors: Christopher D. Dodd, Paul K. DeSantis, Kevin J. Stambaugh, Allan R. Mackovjak, John P. McLaughlin, Brett T. Goodyear, Michael J. Edwards, Matthew W. Ales
  • Patent number: 9831006
    Abstract: A shipping container comprises a tubular or cylindrical shell having a closed end and an open end, a top end-cap removably secured to the open end of the tubular or cylindrical shell, and at least one fuel assembly compartment defined inside the shell. Each fuel assembly compartment includes elastomeric sidewalls and is sized and shaped to receive an unirradiated nuclear fuel assembly through the open end of the shell. The shipping container may further include a divider component, for example having a cross-shaped cross-section with ends of the cross secured to inner walls of the shell, and the divider component and the inner walls of the shell define the fuel assembly compartments. To load, the shipping container is arranged vertically and an unirradiated nuclear fuel assembly is loaded through the open end of the shell into each compartment, after which the open end is closed off by securing the top end-cap.
    Type: Grant
    Filed: February 12, 2014
    Date of Patent: November 28, 2017
    Assignee: BWXT mPower, Inc.
    Inventors: David M. Minor, Laurence L. Losh, Elbert C. Minnick, III, Charles Sanders
  • Patent number: 9812225
    Abstract: A pressurized water reactor (PWR) includes a cylindrical pressure vessel defining a sealed volume, a nuclear reactor core disposed in a lower portion of the cylindrical pressure vessel, one or more control rod drive mechanisms (CRDMs) disposed in the cylindrical pressure vessel above the nuclear reactor core, and an annular steam generator surrounding the nuclear reactor core and the CRDM. In some such PWR, a cylindrical riser is disposed coaxially inside the pressure vessel and inside the annular steam generator and surrounds the nuclear reactor core and the CRDM, and the steam generator is disposed coaxially inside the cylindrical pressure vessel in an annular volume defined by the cylindrical pressure vessel and the cylindrical riser. In other such PWR, the steam generator is disposed coaxially outside of and secured with the cylindrical pressure vessel.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: November 7, 2017
    Assignee: BWXT mPower, Inc.
    Inventors: John D. Malloy, Michael J. Edwards
  • Patent number: 9805833
    Abstract: A nuclear reactor is surrounded by a reactor radiological containment structure. Depressurization lines running from the reactor automatically vent the reactor to the containment structure or to a compartment in the containment structure when a low pressure condition exists in the reactor. The depressurization lines include biased-open passive valves and actively actuated isolation valves arranged in series.
    Type: Grant
    Filed: June 5, 2014
    Date of Patent: October 31, 2017
    Assignee: BWXT mPower, Inc.
    Inventors: Ronald C Watson, John D Malloy
  • Patent number: 9805832
    Abstract: A standoff supporting a control rod drive mechanism (CRDM) in a nuclear reactor is connected to a distribution plate which provides electrical power and hydraulics. The standoff has connectors that require no action to effectuate the electrical connection to the distribution plate other than placement of the standoff onto the distribution plate. This facilitates replacement of the CRDM. In addition to the connectors, the standoff has alignment features to ensure the CRDM is connected in the correct orientation. After placement, the standoff may be secured to the distribution plate by bolts or other fasteners. The distribution plate may be a single plate that contains the electrical and hydraulic lines and also is strong enough to provide support to the CRDMs or may comprise a stack of two or more plates.
    Type: Grant
    Filed: February 27, 2012
    Date of Patent: October 31, 2017
    Assignee: BWXT mPower, Inc.
    Inventor: Scott J. Shargots
  • Patent number: 9779840
    Abstract: In conjunction with a pressurized water reactor (PWR) and a pressurizer configured to control pressure in the reactor pressure vessel, a decay heat removal system comprises a pressurized passive condenser, a turbine-driven pump connected to suction water from at least one water source into the reactor pressure vessel; and steam piping configured to deliver steam from the pressurizer to the turbine to operate the pump and to discharge the delivered steam into the pressurized passive condenser. The pump and turbine may be mounted on a common shaft via which the turbine drives the pump. The at least one water source may include a refueling water storage tank (RWST) and/or the pressurized passive condenser. A pressurizer power operated relief valve may control discharge of a portion of the delivered steam bypassing the turbine into the pressurized passive condenser to control pressure in the pressurizer.
    Type: Grant
    Filed: October 28, 2013
    Date of Patent: October 3, 2017
    Assignee: BWXT MPOWER, INC.
    Inventor: Thomas G. Graham
  • Patent number: 9773575
    Abstract: A nuclear reactor includes a reactor core comprising fissile material disposed in a reactor pressure vessel. A radiological containment contains the nuclear reactor. A containment compartment contains the radiological containment. A heat sink includes a chimney configured to develop an upward-flowing draft in response to heated fluid flowing into a lower portion of the chimney. A fluid conduit is arranged to receive fluid from the containment compartment and to discharge into the chimney. A filter may be provided, with the fluid conduit including a first fluid conduit arranged to receive fluid from the containment compartment and to discharge into an inlet of the filter, and a second fluid conduit arranged to receive fluid from an outlet of the filter and to discharge into the chimney. As the draft is developed passively, there is no need for a blower or pump configured to move fluid through the fluid conduit.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: September 26, 2017
    Assignee: BWXT MPower, Inc.
    Inventor: John D Malloy, III
  • Patent number: 9767930
    Abstract: A pressure vessel comprises an upper vessel section and a lower vessel section. A nuclear reactor core comprising fissile material is disposed the lower vessel section. Upper internals are disposed in the lower vessel section above the nuclear reactor core and are mounted on a suspended support assembly including a plurality of hanger plates connected by tie rods. The upper internals include at least guide frames and internal control rod drive mechanisms (CRDMs) with CRDM motors. The plurality of hanger plates includes a mid-hanger plate that is not the uppermost plate of the plurality of hanger plates and is not the lowermost plate of the plurality of hanger plates. The internal CRDMs are disposed above the mid-hanger plate, the guide frames are disposed below the mid-hanger plate, and the mid-hanger plate engages both the internal CRDMs and the guide frames.
    Type: Grant
    Filed: April 12, 2013
    Date of Patent: September 19, 2017
    Assignee: BWXT mPower, Inc.
    Inventors: Scott J Shargots, Matthew W Ales
  • Patent number: 9761332
    Abstract: A nuclear reactor includes a reactor pressure vessel and a nuclear reactor core comprising fissile material disposed in a lower portion of the reactor pressure vessel. The lower portion of the reactor pressure vessel is disposed in a reactor cavity. An annular neutron stop is located at an elevation above the uppermost elevation of the nuclear reactor core. The annular neutron stop comprises neutron absorbing material filling an annular gap between the reactor pressure vessel and the wall of the reactor cavity. The annular neutron stop may comprise an outer neutron stop ring attached to the wall of the reactor cavity, and an inner neutron stop ring attached to the reactor pressure vessel. An excore instrument guide tube penetrates through the annular neutron stop, and a neutron plug comprising neutron absorbing material is disposed in the tube at the penetration through the neutron stop.
    Type: Grant
    Filed: June 9, 2014
    Date of Patent: September 12, 2017
    Assignee: BWXT mPower, Inc.
    Inventors: Daniel P Speaker, Gary W Neeley, James B Inman
  • Patent number: 9728281
    Abstract: A nuclear reactor includes an internal steam generator and a nuclear core disposed in a containment structure. A condenser is disposed outside the containment structure, and includes a condenser inlet line tapping off a steam line connected to the steam generator outside the containment structure, and a condensate injection line conveying condensate from the condenser to the integral steam generator. Isolation valves are located outside the containment structure on a feedwater line, the steam line, and the condensate injection line. The valves have an operating configuration in which the isolation valves on the feedwater and steam lines are open and the isolation valve on the condensate injection line is closed, and a heat removal configuration in which the isolation valves on the feedwater and steam lines are closed and the isolation valve on the condensate injection line is open.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: August 8, 2017
    Assignee: BWXT MPOWER, INC.
    Inventor: John J Koestner
  • Patent number: 9721681
    Abstract: An integral pressurized water reactor (PWR) comprises: a cylindrical pressure vessel including an upper vessel section and a lower vessel section joined by a mid-flange; a cylindrical central riser disposed concentrically inside the cylindrical pressure vessel and including an upper riser section disposed in the upper vessel section and a lower riser section disposed in the lower vessel section; steam generators disposed inside the cylindrical pressure vessel in the upper vessel section; a reactor core comprising fissile material disposed inside the cylindrical pressure vessel in the lower vessel section; and control rod drive mechanism (CRDM) units disposed inside the cylindrical pressure vessel above the reactor core and in the lower vessel section. There is no vertical overlap between the steam generators and the CRDM units.
    Type: Grant
    Filed: April 16, 2013
    Date of Patent: August 1, 2017
    Assignee: BWXT MPOWER, INC.
    Inventors: Scott J Shargots, Matthew W Ales, Michael S Berthold