Abstract: A subsurface safety valve having a valve member with a pressure equalizing mechanism is provided. The valve member includes a bore therethrough for receiving an equalizing plug. A beam is attached to the upper surface of the valve member for transferring downward motion of a flow tube to unseat the equalizing plug, and thereby establish fluid communication through the valve member prior to the opening of the valve member. A retention member is attached to the lower surface of the valve member to upwardly bias the equalizing plug within the plug bore of the valve member.

Abstract: The present invention is a surface controlled gas lift valve designed for high flow rates and used in a subterranean well, comprising: a valve for sealable insertion in a mandrel, having a variable orifice which alternately permits, prohibits, or throttles fluid flow into the valve, and a detachable and/or remote actuator are disclosed. Methods of actuating the valve include electro-hydraulic, hydraulic, and pneumo-hydraulic, while sensors relay the position of the variable orifice and critical fluid pressures to a panel on the surface. The orifice valve and the actuator while operatively connected, may be separately installed in or retrieved from by either wireline or coiled tubing intervention methods.

Abstract: A production pump for lifting subterranean fluids to the surface of the earth. The production pump is formed from a housing having a pumping unit disposed within the housing. The housing further has a first end defining a first chamber that provides a fluid intake for the pump unit. The housing further has a second end defining a second chamber that provides a fluid outlet for the pump unit. Additionally, the pump includes a conduit that extends from the second end of the housing into the first chamber to provide fluid to the first chamber.

Abstract: The present invention is an apparatus for orienting a first device in a first pocket in a mandrel relative to a second device in a second pocket in the mandrel, the first and second pockets being substantially parallel to one another, comprising: a first guide rail and a second guide rail, the first and second guide rails being on an inner surface of the mandrel and spaced apart in substantially parallel relationship to define a longitudinal groove therebetween; the first device having an orienting key and a first reference point, the orienting key and the first reference point being longitudinally aligned; the second device having a second reference point; and, the first and second reference points being longitudinally aligned when the orienting key is disposed within the longitudinal groove between the guide rails.

Abstract: A submergible, centrifugal pump utilizes an improved bushing system for absorbing downthrust at each stage of the pump. The centrifugal pump is a multi-stage pump having a plurality of impellers keyed to a rotatable shaft. Diffusers cooperate with the impellers to conduct the pumped fluid upwardly from one impeller to the next. The improved support system comprises simple diffuser bushings that are generally cylindrical in shape, and relatively inexpensive to manufacture. Each diffuser bushing is disposed between a diffuser and the next upwardly sequential impeller to support that impeller with respect to the downthrust created during pumping.

Abstract: The present invention provides a submersible pumping system which includes a tapered flow gas separation system. The tapered flow gas separation system of the present invention includes at least a first and second gas separator. The first separator is configured to receive and process a first flow rate of production liquid. The first separator is adapted to draw production liquid from a production casing and to separate a first portion of gas from the production liquid. The second separator is configured to receive and process a second flow rate of production liquid which is less than the first flow rate received by the first separator. The second separator is adapted to receive the production liquid from the first separator and to separate a second portion of gas from the production liquid.

Abstract: A densified sintered product, such as a rolling cutter adapted for use in a steel tooth rolling cutter earth boring bit, has a layer of a metal powder applied to the external surface of the unsintered compact, the metal powder being melted to form a thin glaze of the melted metal powder on the external surface of the sintered compact, and the sintered compact may then be pneumatically isostatically forged.

Abstract: A connection module is disclosed for a submergible pumping system of the type including a submergible electric motor and a pump drivingly coupled to the motor. The system may also include additional components such as a fluid separators, an injection pump, and so forth. The connection module includes a body through which a fluid passage is formed. A recess is formed in the body for receiving a cable for transmitting power to the submergible electric motor. The fluid passage transfers fluid within the pumping system, such as by means of shrouds disposed around the system components. The connection module also includes an electrical connector for completing current carrying paths between a supply cable and the motor. The connection module may thus serve as the motor head in which the electrical connections are made, but through which fluid is channeled to system components.

Abstract: A reinforced elastomeric bag for use within an electric submergible motor protector has a generally cylindrical bag body formed as a single continuous structure, and a plurality of reinforcing ribs longitudinally disposed about an inside surface of the bag body. The reinforcing ribs prevent the bag body from collapsing onto and blocking oil inlet ports within the motor protector.

Abstract: A submergible pumping unit for raising viscous fluids from a well is driven by an electronic drive and control system, a first portion of which is located above the well, and a second portion of which is coupled to the submergible pumping unit. The drive and control system includes a power supply circuit located above the well for converting AC power from a source to DC power having current and voltage levels. The DC power is transmitted to the pumping unit via a two-conductor DC bus cable. The pumping unit includes a switching circuit which receives the DC power for driving a submergible motor, such as a permanent magnet brushless motor. The speed of the motor, and of a pump coupled thereto, is proportional to the voltage of the DC power applied to the pumping unit. The pump is preferably a progressive cavity pump, and the drive and control circuitry provides sufficient torque to start the pump from a static condition.

Abstract: Methods of forming a new wear and abrasion overlay formed with the steel surfaces of components for earth boring bits, and the components formed by the methods are disclosed. The overlay comprises a hard material particulate containing a metal carbide and an alloy steel matrix. The volume fraction of the hard material particulate in the overlay is greater than about 75%, the average particle size of the hard material particulate is between about 40 mesh and about 80 mesh, and the thickness of the overlay is less than about 0.050 inches. The process of manufacture includes the steps of fixing a monolayer of hard material particulate to the surface of a flexible mold, filling the mold with materials and powders, and CIP densifying to form a preform. The preform is then forged to near 100% density in a rapid solid state densification powder metallurgy process. The resulting bit component has an integrally formed overlay with superior physical properties.

Abstract: A fluid separation system is provided for separating wellbore fluids into production fluids and non-production fluids. The system includes a separator adapted for transmitting mechanical power between a drive motor and at least one pump. The separator includes one or more separation units, such as hydrocyclone separators. A drive train traversing the separator is interfaced with drive elements, such as a submergible electric motor, and driven elements such as an injection or production pump. Wellbore fluids are channeled through the separator in either a push-through or pull-through manner. Production fluids are then transferred from the separator to the production pump for removal from the well. Non-production fluids are transmitted from the separator either to the injection pump for reinjection into a subterranean discharge zone, or directly into the discharge zone from the separator.

Abstract: An improved apparatus for transmitting signals through a well tool is provided. In a broad aspect, the present invention is a communication conduit in a well tool comprising: a cylindrical mandrel having a longitudinal bore therethrough, an inner diameter, an outer diameter, and an outside circumference; a well tool attached to the outside circumference of the cylindrical mandrel; and at least one signal transmitting passageway positioned in the mandrel between the inner diameter and the outer diameter. In a specific embodiment, the well tool may be a packer. The at least one signal transmitting passageway may be used as a carrier for electrical or fiber optic conductors, or it may be a pressure retaining member whereby pressurized hydraulic fluid may be passed through to a device below the well tool without interruption.

Abstract: A fluid separation system is disclosed for installation within a wellbore that penetrates a production formation and a discharge formation. The system comprises a first pump and a second pump each operatively connected to a means for operation, such as a downhole electric motor, and a fluid separator for separating wellbore fluids from the production formation into a first stream and a lighter second stream. Wellbore fluids are introduced into the first pump, and are then conveyed to an inlet of the fluid separator. The second stream exiting the fluid separator is conveyed to an inlet of the second pump, and from the second pump to the earth's surface. Devices are included, such as wellbore packers, to isolate the discharge formation from the production formation, so that the second stream exiting the fluid separator directly enters the discharge formation.

Abstract: An improved method and apparatus for sealing a junction between a central and lateral wellbore is provided. In a broad aspect, the method of the present invention includes installing a polymerizable sealing sleeve within a first casing in a central wellbore at a junction between the first casing and a second casing in a lateral wellbore. After the sealing sleeve has been installed and allowed to cure, a milling tool is used to mill a window through a sidewall of the sealing sleeve and flush with the inner diameter of the second casing. The sealing sleeve may be used alone to establish a primary seal, or in combination with cement or other sealing substance, as used heretofore in prior art sealing methods, as a back-up seal. The sealing sleeve of the present invention may be provided with at least one orienting means to enable the second casing to be located and to direct a well tool thereinto.

Abstract: An electro-hydraulic well tool actuator is provided to control fluid-actuated well tools. The actuator may include a cylindrical housing at least one hydraulic fluid flowpath within the housing, a communication link sealably connected to the housing on one end and a control panel located at the earth's surface on the other, at least one solenoid valve mounted in the housing for directing the flow of hydraulic fluid, and at least one discharge port in the housing for delivering pressurized hydraulic fluid to a hydraulically actuated downhole device. Alternate embodiments include an onboard hydraulic system, and different methods of interfacing with downhole fluid actuated devices.

Abstract: A system for heating viscous fluids in a wellbore includes a submergible pumping system comprising a pump and submergible electric motor. A heating unit is coupled to the pumping system and is supplied with electrical energy through a cable used to supply electrical energy to the motor. The heating unit may include a direct or alternating current heater and protective circuitry. The heating unit may be supplied with electrical energy through the motor stator windings or via a jumper arranged in parallel with the stator windings. Switches may be included in the heating unit and in a motor base for energizing the motor and the heating unit based upon sensed temperatures of the viscous fluids surrounding the pumping system.

Abstract: A coiled tubing completion system is provided with a plurality of completion apparatus, all of which is designed flush with the diameter of the coiled tubing outside diameter for avoiding upsets and are flexible, spoolable on a coiled tubing reel and having through bores large enough to pass wireline tools for performing other operations. The spoolable coiled tubing system may use standard coiled tubing well control equipment and can be used in live wells. The flush, flexible, spoolable and through bore completion equipment may include a tubing retrievable safety valve, an annular control valve, concentric gas lift valves, a zone packer, a landing nipple, a sliding sleeve, and may include at the end a non-flexible but flush and open bore production packer and pump out plug. The completion system may be retrieved through a retrieval system.

Abstract: A spoolable, flexible sidepocket mandrel positioned in a coiled tubing having an orienting sleeve, a sidepocket, and a deflector guide in which the pocket includes a plurality of separate pocket parts and the guide includes a plurality of separate guide parts, all secured to the inside of a housing for allowing the mandrel to be longitudinally flexible and spoolable. A retrievable longitudinally flexible, spoolable gas lift valve is adapted to be inserted into and retrieved from the sidepocket. The gas lift valve may be of various types including an adjustable flow gas lift valve.

Abstract: A coiled tubing completion system is provided with a plurality of completion apparatus, all of which is designed flush with the diameter of the coiled tubing outside diameter for avoiding upsets and are flexible, spoolable on a coiled tubing reel and having through bores large enough to pass wireline tools for performing other operations. The spoolable coiled tubing system may use standard coiled tubing well control equipment and can be used in live wells. The flush, flexible, spoolable and through bore completion equipment may include a tubing retrievable safety valve, an annular control valve, concentric gas lift valves, a zone packer, a landing nipple, a sliding sleeve, and may include at the end a non-flexible but flush and open bore production packer and pump out plug. The completion system may be retrieved through a retrieval system.