Abstract: The present invention relates more particularly to roofing products for use with photovoltaic elements, and to photovoltaic systems that include one or more photovoltaic elements joined to a roofing substrate. In one aspect, the invention provides a roofing product including: a bituminous roofing substrate having a top surface; and roofing granules embedded in the top surface of the roofing substrate, wherein in at least one over-pressed zone of the roofing product, the roofing granules are embedded so that (a) the over-pressed zone exhibits a 0.20 gram loss or less in a rub test as described in ASTM D-4977; or (b) in the over-pressed zone the average granule embed volume fraction is at least 0.5; or (c) in the over-pressed zone, the average distance between the top of the roofing granules and the top surface of the bituminous roofing substrate is 1.0 mm or less.
Type:
Application
Filed:
June 17, 2011
Publication date:
January 26, 2012
Applicant:
CERTAINTEED CORPORATION
Inventors:
Robert L. Jenkins, Husnu M. Kalkanoglu, Gregory F. Jacobs, Wayne E. Shaw, Peter Chihlas
Abstract: The present invention relates generally to photovoltaic devices. The present invention relates more particularly to photovoltaic roofing products in which a photovoltaic element is affixed to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising a roofing substrate having a solar reflectivity of greater than 0.25, and one or more photovoltaic elements affixed to the roofing substrate. In another embodiment, the present invention provides a photovoltaic roofing element comprising a roofing substrate comprising a bituminous substrate, and a plurality of colored roofing granules disposed on the bituminous substrate, the roofing substrate having color within the color space of CIE Lab coordinates L* in the range of about 20 to about 20, a* in the range of about ?5 to about 5, and b* in the range of ?15 to about ?5; and one or more photovoltaic elements affixed to the roofing substrate.
Type:
Application
Filed:
September 25, 2011
Publication date:
January 19, 2012
Applicant:
CERTAINTEED CORPORATION
Inventors:
Ming-Liang Shiao, Gregory F. Jacobs, Wayne E. Shaw, Robert D. Livsey
Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.
Abstract: A molded synthetic polymer based shingle is provided as is a roof made up of underlying and overlying of courses of such shingles. The shingles are generally rigid and are provided with upwardly protruding moisture guards on the upper surfaces of their headlap portions, for guarding against wind-blown moisture entering fastener locations at which fasteners are used to attach shingles to a roof. The moisture guards may be of various configurations and by either completely or incompletely surround the fastener locations. Shields having recesses for receiving moisture guards therein, or other downward projections, may be provided at under surface locations of the shingles in cooperative engagement for further protection against moisture penetration and for facilitating alignment of shingles relative to other shingles.
Abstract: The present invention provides thermal insulation products such as loose fill, batts and boards, such as duct boards and duct liner. The insulation products include randomly distributed inorganic fibers, which are supplemented with at least about five weight percent microspheres, macrospheres, or both, and preferably include hollow microspheres, which boost the insulation value of the fiberglass thermal insulation by at least about 0.5R.
Abstract: Polymer composite roofing materials are provided which contain resin, and about 20-75 wt. % fillers and additives, in which the fillers contain at least one bulk filler for reducing the amount of resin needed to make the roofing material, and at least one aesthetically functional filler for providing the roofing material with an aesthetic appearance. The bulk filler and the aesthetically functional filler of this embodiment are non-toxic, resistant to microbial attack, and have a Mohs hardness of less than about 5.
Type:
Grant
Filed:
November 17, 2008
Date of Patent:
January 3, 2012
Assignee:
Certainteed Corporation
Inventors:
Olivier Guiselin, Husnu Kalkanoglu, Christelle Pousse Le Goff, Randall M. Elinski, Gregory P. Quist, Paul Ruede, Richard A. Hills
Abstract: A cladding assembly comprises first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides, and a corner connection element disposed to couple a pair of adjacent lateral sides of the first and second cladding panels together. The corner connection element includes top and bottom edge portions and a pair of lateral sides, wherein the corner connection element comprises a pair of female connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of male connectors for mating with the female connectors, or wherein the corner connection element comprises a pair of male connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of female connectors for mating with the male connectors of the corner connection element.
Type:
Grant
Filed:
August 6, 2008
Date of Patent:
December 13, 2011
Assignee:
CertainTeed Corporation
Inventors:
Eric Scott Waters, Michael William Nachreiner, Gregory F. Jacobs, John Zarynow
Abstract: A siding panel assembly includes an ornamental facing and a first insulation layer made from fibrous insulating material. That fibrous insulating material includes polymer fibers and glass fibers, polymer fibers, natural fibers and mixtures thereof. A method for making the siding panel assembly includes the steps of cutting a groove in and molding a first surface of a sheet of the insulation layer to match in profile a concavity in the ornamental facing and assembling the insulation layer and the ornamental facing.
Type:
Grant
Filed:
August 6, 2009
Date of Patent:
December 6, 2011
Assignee:
CertainTeed Corporation
Inventors:
Anthony L. Rockwell, W. David Graham, Donn R. Vermilion, Kaushik Chakrabarty
Abstract: A packaged insulation product is provided comprising at least one insulation product oriented for storage or transportation and disposed in a package, wherein the package comprises a vapor-permeable membrane.
Type:
Grant
Filed:
November 1, 2007
Date of Patent:
November 8, 2011
Assignee:
CertainTeed Corporation
Inventors:
John O. Ruid, Richard Duncan, Jon Michael Brooks
Abstract: A process for forming algae-resistant roofing shingles comprises producing algae-resistant granules, and adhering the granules to a shingle stock material. The algae-resistant roofing granules are produced by a process that includes coating mineral particles with a clay-silicate binder including a metal oxide algaecide and small organic particles. The particles are heated to cure the binder, and the organic particles pyrolyse to form pores in the coating. The release of the algaecide is controlled by the structure of the granules.
Type:
Grant
Filed:
November 2, 2009
Date of Patent:
October 18, 2011
Assignee:
CertainTeed Corporation
Inventors:
Keith C. Hong, Husnu M. Kalkanoglu, Ming Liang Shiao
Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.
Abstract: A ventilating component for a building, particularly a ventilating soffit, provides a high ratio of ventilation flow area to component coverage area. A sheet in a plane of coverage has a spaced-channel configuration, or alternatively a terraced configuration. Ventilation openings are placed in the connecting webs between the upper and lower levels, especially in sidewalls of elongated channels that open as slots on the exposed side of the soffit. These connecting webs are oriented at an acute angle relative to the coverage plane. In a channel arrangement the webs can be shaped to block direct view of the side walls. The acute angle precludes, or at least foreshortens, a view of the webs that contain the ventilation openings. The ventilation aspects are concealed while permitting a high ratio of flow area to coverage area.
Abstract: An exterior surface covering has a colored outer layer that transmits infrared radiation and an inner layer with a thermochromic pigment that absorbs heat at low temperature and reflects at high temperatures. The outer layer conceals the color change of the thermochromic pigment.
Type:
Grant
Filed:
May 18, 2010
Date of Patent:
September 13, 2011
Assignee:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Ming Liang Shiao, Keith C. Hong, Gregory F. Jacobs
Abstract: A roof membrane is disclosed, for use in simulating a standing seam metal roof when applied to a roof surface and a roof system is also provided, that employs the roof membrane, disposed between longitudinal, but spaced-apart, generally parallel roof battens. Underlayments of various constructions are also provided, beneath the membrane, as an option. Caps are provided for upstanding legs of the roof battens.
Abstract: A process and apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.
Type:
Grant
Filed:
January 7, 2010
Date of Patent:
September 13, 2011
Assignee:
CertainTeed Corporation
Inventors:
Thomas Kevin MacKinnon, Robert E. Dodd, Joong Youn Kim, Douglas H. Wylie
Abstract: A system for processing material has a power supply and a machine having a hopper for receiving and passing material to an auger. The auger has a shaft with an axis about which it rotates, a helical flighting mounted to the shaft, pins mounted to the helical flighting, and paddles mounted to the shaft. The radial outer edge of the helical flighting is crenelated with periodic notches that form rectangular blades on the helical flighting. The pins are rotationally and angularly aligned with leading edges of the rectangular blades. The system may include a vehicle, such as a trailer, having first and second compartments separated by a partition. The power supply is located in the first compartment and has a power supply member extending though the partition. The machine is located in the second compartment and coupled to the power supply member.
Type:
Application
Filed:
December 30, 2010
Publication date:
August 18, 2011
Applicant:
CertainTeed Corporation
Inventors:
Tony S. Piotrowski, Jack D. Coulter, Bruce Hartzell
Abstract: A hip, ridge or rake shingle is provided, in which a pair of substantially rigid panel portions are connected by a hinge portion, and wherein the shingle is pre-assembled, but can conform to a variety of different angles to accommodate different angular relationships between surfaces of a hip, ridge or rake of a roof. The substantially rigid panel portions are connected by a hinge and may or may not have a reinforcement member, and all of the panels, hinges and reinforcement members are of synthetic thermoplastic polymeric construction and are welded together by ultrasonic or vibratory welding techniques.
Type:
Application
Filed:
September 25, 2009
Publication date:
August 4, 2011
Applicant:
CERTAINTEED CORPORATION
Inventors:
Husnu M. Kalkanoglu, Gregory F. Jacobs, Erik F. Shay, Alexander H. Plache
Abstract: A jig is provided for use in cutting synthetic shingles or tiles, as comprising a table and a clamping bar, with fasteners securing the clamping bar to the table for clamping a shingle or tile between the table and the bar, with the bar being used as a guide for sliding a cutting tool therealong, at any of an infinite number of angles, for making an infinite number of angled cuts to the shingle or tile. The table may be constructed having a base with a frame, and a removable and replaceable insert.
Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.