Abstract: An apparatus for making a shingle, together with the shingle made thereby, is provided, in which one or more thermoplastic materials are extruded or co-extruded to form an extrudate, with the extrudate being cut into a preliminary shingle shape, which is allowed to dissipate heat, and then is delivered to a compression mold, wherein the preliminary shingle shape is compression molded to substantially its final dimensions and is then discharged from the mold and allowed to cool.
Type:
Grant
Filed:
March 5, 2010
Date of Patent:
December 25, 2012
Assignee:
CertainTeed Corporation
Inventors:
Thomas Kevin MacKinnon, Robert E. Dodd, Joong Youn Kim, Douglas H. Wylie
Abstract: The present invention relates generally to photovoltaic devices, and more particularly to photovoltaic roofing products in which a photovoltaic element is joined to a roofing substrate. In one embodiment, the present invention provides a photovoltaic roofing element comprising a roofing substrate; one or more photovoltaic cells disposed on the roofing substrate; and a colored or patterned layer disposed on the roofing substrate and visible in the area surrounding the photovoltaic cells; and an encapsulant layer disposed over the photovoltaic cells and the patterned colored layer.
Abstract: A cladding assembly comprises first and second cladding panels, each having top and bottom edge portions and a pair of lateral sides, and a corner connection element disposed to couple a pair of adjacent lateral sides of the first and second cladding panels together. The corner connection element includes top and bottom edge portions and a pair of lateral sides, wherein the corner connection element comprises a pair of female connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of male connectors for mating with the female connectors, or wherein the corner connection element comprises a pair of male connectors disposed at its lateral sides and the pair of adjacent lateral sides of the first and second cladding panels comprises a pair of female connectors for mating with the male connectors of the corner connection element.
Type:
Grant
Filed:
November 28, 2011
Date of Patent:
December 4, 2012
Assignee:
Certainteed Corporation
Inventors:
Eric Scott Waters, Michael William Nachreiner, Gregory F. Jacobs, John Zarynow
Abstract: A process for making a plurality of hip, ridge or rake shingles, and the shingles produced thereby and stacks and packages of such shingles are provided. An adhesive impregnated mat is moved longitudinally, and granules are provided onto adhesive, in predetermined bands. An overlay band of adhesive, continuous or discontinuous is provided, with granules thereon, increasing the thickness of the shingle material being made, in predetermined bands, relative to the remainder of the shingle material. The shingle material is slit longitudinally, and one portion can be laminated to another portion, preferably creating a multiple-ply laminated shingle material with thickened overlay portions and optionally with shadow line portions. The material is then slit longitudinally, and cut transversely into a plurality of hip, ridge or rake shingles, which may be individually separated from each other, or which may comprise a plurality of connected together shingles. The shingles are then stacked and wrapped.
Type:
Grant
Filed:
February 3, 2009
Date of Patent:
December 4, 2012
Assignee:
CertainTeed Corporation
Inventors:
Stephen A. Koch, Husnu M. Kalkanoglu, Robert L. Jenkins, Gregory F. Jacobs
Abstract: A roof covering of shingles or tiles is provided, with each shingle or tile being relatively rigid, having relatively flexible stress relief nail zones, that may comprise variations in thickness relative to the remainder of the shingle or tile, or variations in materials, such as will allow for relative movement of the shingles or tiles due to temperature variations resulting in expansion or contraction, or due to other forces, such that the movement will be between the shingles or the tiles and the nails or other fasteners that are used to secure the shingles or tiles to a roof or other surface, and is preferably within the elastic limits of the fastening zones of the shingles or tiles.
Abstract: A photovoltaic module includes an encapsulated photovoltaic element and an infrared transmissive decorative overlay simulating conventional roofing.
Type:
Grant
Filed:
July 8, 2006
Date of Patent:
November 27, 2012
Assignee:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Gregory F. Jacobs, Ming Liang Shiao
Abstract: A molded synthetic polymer based shingle is provided as is a roof made up of underlying and overlying of courses of such shingles. The shingles are generally rigid and are provided with upwardly protruding moisture guards on the upper surfaces of their headlap portions, for guarding against wind-blown moisture entering fastener locations at which fasteners are used to attach shingles to a roof. The moisture guards may be of various configurations and by either completely or incompletely surround the fastener locations. Shields having recesses for receiving moisture guards therein, or other downward projections, may be provided at under surface locations of the shingles in cooperative engagement for further protection against moisture penetration and for facilitating alignment of shingles relative to other shingles.
Abstract: A molded synthetic polymer based shingle is provided as is a roof made up of underlying and overlying of courses of such shingles. The shingles are generally rigid and are provided with upwardly protruding moisture guards on the upper surfaces of their headlap portions, for guarding against wind-blown moisture entering fastener locations at which fasteners are used to attach shingles to a roof. The moisture guards may be of various configurations and by either completely or incompletely surround the fastener locations. Shields having recesses for receiving moisture guards therein, or other downward projections, may be provided at under surface locations of the shingles in cooperative engagement for further protection against moisture penetration and for facilitating alignment of shingles relative to other shingles.
Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.
Abstract: An exterior surface covering has a colored outer layer that transmits infrared radiation and an inner layer with a thermochromic pigment that absorbs heat at low temperature and reflects at high temperatures. The outer layer conceals the color change of the thermochromic pigment.
Type:
Grant
Filed:
June 10, 2011
Date of Patent:
October 30, 2012
Assignee:
CertainTeed Corporation
Inventors:
Husnu M. Kalkanoglu, Ming Liang Shiao, Keith C. Hong, Gregory F. Jacobs
Abstract: A roof product has a thermal heat storage layer, a vent layer with channels for transferring excess heat through a length of the roof product, and a flame retardant to suppress fire through the vent layer. These three materials form a unitary structure. The roof product may have a radiant layer, the thermal heat storage layer and the vent layer to form the unitary structure. The roof products are assembled in an abutting configuration on the roof of a building. The vent layer vents excess heat from an eave of the roof up to a ridge of the roof and out to atmosphere. The roof products manage thermal energy in the roof by storing thermal heat with the unitary roof product during a heating cycle; venting excess heat through the unitary product; and releasing the stored thermal heat from the unitary product into or out of the building during a cooling cycle.
Type:
Application
Filed:
April 5, 2012
Publication date:
October 25, 2012
Applicant:
Certainteed Corporation
Inventors:
Ming L. Shiao, Husnu M. Kalkanolgu, Gregory F. Jacobs
Abstract: A novel spinner, for fiberizing hollow, irregularly-shaped insulating fibers is the subject matter of the present invention. The spinner is unique in a sense that its hole/slot pattern can be done by some standard drilling/milling techniques, which lower the cost of manufacturing. The invention uses two molten glasses (A and B) of different coefficients of thermal expansion, which are moved outwardly around the corresponding gas orifices by centrifugal force in a spinner pot. A stream of pressurized combustion gases is thrust through these central gas orifices to produce a hollow, non collapsible fiber of irregular shape. Molten glass A is introduced from the bottom of the spinner, and molten glass B is introduced above an uppermost flange and by means of centrifugal force, the two glasses A and B are forced upwardly and downwardly, respectively, into fiberizing centers.
Type:
Grant
Filed:
October 31, 2008
Date of Patent:
October 23, 2012
Assignee:
Certainteed Insulation Canada, Inc.
Inventors:
Joseph Skarzenski, Witold S. Czastkiewicz, Erkki Paivinen, Stan Banaszkiewicz
Abstract: A roofing shingle includes strata that are stacked and laminated together by adhesive. Each of the strata may have a strata width that differs from the other strata. Each of the strata may include a substrate, a top asphalt layer on top of the substrate, granular matter on the top asphalt layer, a bottom asphalt layer on a bottom of the substrate, and mineral matter on the bottom asphalt layer.
Abstract: A system is disclosed that is designed to enable users to obtain a customized specification for a particular project, and to develop a final specification for the associated building project along with a variety of up to date supportive technical documentation relating to the selected building products and systems. The system may include a computer implemented work flow that presents the user with a plurality of screens to elicit user responses to various building product selection criteria. Based on the user responses, a list of qualifying building products/systems is presented to the user for final selection. The system is PC based for ease of use at a work site, and may periodically be connected to one or more manufacturers' web sites via the Internet to download the most recent information available about the manufacturer's products. The system contains a green feature that enables users to minimize the environmental impact of the building project.
Type:
Grant
Filed:
January 9, 2009
Date of Patent:
October 16, 2012
Assignee:
Certainteed Corporation
Inventors:
Walter Roach, Jr., Eric Marcussen, Gregory F. Jacobs
Abstract: A hip, ridge or rake shingle comprised of a plurality of panels sandwiched on each panel portion side of a layer of shingle material, such that each panel portion can be folded along a fold line, and wherein tabs are provided for each panel portion, adapted to be bent backwardly upon themselves, sandwiching thickening panels therebetween. The shingles can be laid up on a hip, ridge or rake of a roof, to yield desirable thickened features.
Type:
Grant
Filed:
May 13, 2010
Date of Patent:
October 9, 2012
Assignee:
CertainTeed Corporation
Inventors:
Joseph Quaranta, Stephen A. Koch, Robert L. Jenkins, Gregory F. Jacobs, Karen L. Steele
Abstract: A shingle layer of shingle is provided having an increased thickness adhesive coating on at least a portion of its rear surface, with granules embedded therein, with the granules being of a size range that is larger than the fine particles normally applied to the rear surface of a shingle layer.