Abstract: A system and for providing a bore sight in a piercing tool. A transmitter emits a magnetic field. The flux lines which emanate along the transmitter axis are substantially straight. A receiver at a remote, target location can detect these flux lines. The receiver and transmitter are oriented such that the substantially straight flux line are along an intended bore path. Then, a piercing tool or other boring tool is oriented along the same path and a bore is created.

Abstract: A bearing assembly having independently rotatable concentric inner and outer tubes. A bearing chamber containing multiple bearings is disposed between the tubes, allowing thrust but not rotation to be transferred between them. The bearing chamber is sealed from the inside of the inner tube. To prevent high pressure fluid from leaking from the inner tube to an exterior of the tool through the bearing chamber, damaging components, a flow path is formed. An annular piston responds to high pressure within the bearing chamber and the inner tube, opening a flow path from the inner tube to the environment.

Abstract: A pipe shuttle for moving a pipe segment from an operating position to a pipe box. The pipe shuttle has a pair of gripper arms flanking a cradle. The cradle has a spring-loaded pad that has a concave surface for holding a pipe segment. As the pipe shuttle moves from underneath a pipe box to near a cradle, rollers are positioned to engage a guide plate. When the shuttle is underneath the pipe box, the rollers engage the guide plate to keep the cradle open. When moved towards an operating position, the rollers no longer engage the guide plate and cause grippers to close on the pipe segment. The spring-loaded pad allows the pipe shuttle to be moved relative to the pipe segment when the pipe segment is in its operating position.

Abstract: A system for tracking and steering a downhole tool using an augmented reality device. A tracker tracks the location of a downhole tool as it moves underground and transmits data to the device, while one or more sensors measure a position and orientation of the device. The device analyzes the data received from the tracker and the sensors and generates a virtual image of the downhole tool. The virtual image is displayed on the device at its detected location relative to the ground surface and relative to the position of the device. The position of the displayed virtual image is modified in response to updated information from the tracker or the sensors. Virtual images representing various parameters of the drilling operation are also displayed on the device in juxtaposition with the virtual image of the downhole tool.

Abstract: An antenna arrangement. The arrangement uses four conductive loops, each within a distinct plane from the other conductive loops. The four conductive loops have a common center point. Each loop is within a dipole magnetic field, and detects a component thereof. By balancing the signals received between matched pairs of the conductive loops, the difference between the signals can be used to guide the antenna arrangement to a null point—that is—a point in the magnetic field where each pair of conductive loops is balanced. The antenna arrangement can further be used to determine the depth of the dipole field source using the magnitude of the field.

Abstract: A wire pulling assembly for pulling a wire carrying tooling through an underground environment. The pulling assembly includes a cyclical vise carried by one or more hydraulic cylinders attached to a frame. The cylinders have a pulling stroke and a retraction stroke. A powered reel is used to store the wire as it is removed from the ground. During a pulling stroke, the reel is hydraulically isolated such that cable is stripped from the reel with tension maintained in the cable. During a retraction stroke, a motor turns the reel to load excess cable onto the reel.

Abstract: A method of handling pipe segments during makeup and breakout of a drill string. The method uses a hydraulic circuit, which provides fluid to a motor or motors for translating a drill pipe segment. The drill pipe segment is supported by a carriage, which places the segment next to a drill string for addition thereto. Hydraulic pressure within the circuit is monitored to determine if a pressure fluctuation exists. If so, the translation speed is adjusted by modifying the hydraulic fluid flow to the motors. Sensors may be utilized to determine whether or not the system is in a “transition zone” and therefore ready for pressure monitoring for makeup and breakout functions.

Abstract: A method for building a dual-member drill string comprising an inner drill string and an outer drill string. Inner pipe sections are connected using non-threaded connections, while outer pipe sections are connected using threaded connections. A new inner pipe section is rotated in a first direction until the inner pipe section applies torque to the existing inner pipe string. If the magnitude of the torque applied to the inner pipe string exceeds a pre-determined threshold value, the inner pipe section is automatically rotated in an opposite second direction. The inner pipe section rotates between opposite directions, once torque is sensed in each direction, until the inner pipe section is coupled to the inner pipe string.

Abstract: A check valve assembly disposed within a pipe joint. The valve assembly is bounded by a pin end on one side and a liner tube on the other. In a first flow condition, a ball is forced away from the pin end and toward a stop member. The stop member has a geometry to allow fluid flow around the ball and through passageways within the stop when in the first flow condition. In a second flow condition, opposite the first flow condition, the ball is forced toward a tapered seat on the pin end, restricting fluid flow in the second flow condition.

Abstract: A hydraulic control system for use with a work machine. The work machine has a platform which supports an operator. When the operator is not on the platform, the platform moves into a first position, causing a signal generator to send a signal to a controller. The controller is configured to limit the hydraulic flow to the ground drive motor when the platform is in the first position. The controller may directly reduce operation of the engine, or may adjust a valve which diverts a portion of hydraulic flow. The limitation may be overridden when desired by the operator.

Abstract: A system for connecting a drill bit and pipe puller to a drill string. The system includes a downhole tool having an internal cavity and a through-hole in its wall. A coupler may be slidingly received in the cavity and connected using one or more fasteners which interconnect a groove in the coupler to the wall of the downhole tool. Fasteners used may be screws or bolts interconnecting the wall of the tool with radial holes in the coupler. Alternatively, bolts may interconnect the wall with a circumferential groove on the coupler. A drill bit may be threaded into the coupler. The coupler allows drill bits and other tools to be connected and disconnected from a downhole tool without unthreading the drill bit.

Abstract: A horizontal directional drilling machine having a modular pipe loader system. The system comprises a first and second pipe loader assembly supported on a drill frame. Each assembly supports a shuttle arm. The shuttle arms are configured to move independently of one another along a shuttle path that is traverse to a longitudinal axis of the drill frame. Movement of each shuttle arm is powered by an actuator supported on each pipe loader assembly. Each pipe loader assembly includes a sensor used to measure parameters related to the position of each shuttle arm relative to the drill frame. A controller analyzes the measured parameters and directs operation of each actuator in order to keep the shuttle arms moving in unison during operation.

Abstract: A processing system for a slurry material. The system has a vibratory screen disposed atop an open-topped tank. A travel path for a vehicle is disposed directly above the screen and the tank. Slurry material dumped from the vehicle onto the screen is separated at the screen into a particulate-rich stream and a fluid-rich stream. The fluid-rich stream may be pumped to a cleaner so that it may be stored and re-used as drilling fluid. The screen may be a conveyor which removes the particulate-rich stream from above the tank.

Abstract: A retention system for attaching a collar to a pipe. The collar has an internally-disposed groove configured for placement of a ring. The ring is sized such that in one orientation, it can enter the collar between torque-transmitting features into the internally-disposed groove. Once in the groove, the ring may be adjusted such that its aperture is generally aligned with the axis of the collar. In this orientation, the features retain the ring within the groove. A bolt and a pipe may then be placed within the collar from opposite sides. The bolt is attached to the pipe through the ring. Once joined, the collar is joined to the pipe, forming its box end. Such a retention system may be used to join a series of inner pipe members of a dual-member pipe assembly, as in horizontal directional drilling.

Abstract: A crossbore detection system. The system is located in a downhole tool proximate a drill bit. The system comprises circuitry sensitive to a subsurface environment and a sensor that detects changes in the circuitry. The sensor detects changes in the circuitry that indicates that the drill bit has struck an underground pipe. The sensor may detect a series of electromagnetic signals indicative of the strike or may detect changes to an impedance bridge at a capacitive sensor.

Abstract: A system for tracking and guiding a downhole tool underground along a desired borepath. GPS measurements are taken by a GPS unit at desired waypoints on the ground surface that overlays the desired borepath. A planned route for the downhole tool to follow underground is generated from the GPS measurements of the waypoints. A tracker is used to track the location of the downhole tool underground while drilling a borepath. GPS measurements of a series of above-ground locations that overlay the borepath created by the moving downhole tool are taken and sent to the processor. The processor checks for deviation between the GPS measurements of the above-ground locations and the planned route and provides directions to correct the borepath of the downhole tool in response to the deviation.

Abstract: A system for tracking a below-ground transmitter from an aerial receiver. The receiver has an antenna assembly, a processor, and a propulsion system. The antenna assembly detects the magnetic field from an underground transmitter and generates an antenna signal. The processor is programmed to receive the antenna signal and generate a command signal, which moves the receiver to a position above the transmitter. Once in the desired position, which may be a reference plane at a fixed elevation, the antenna assembly measures the magnetic field to determine the location of the drill bit along borepath.

Abstract: A centrifugal fan is formed from an impeller installed within a casing. The impeller is formed from two plates that are interconnected by a plurality of blades. A duct extends through each blade. At each of its ends, the duct opens at one of the plates. Air enters the fan from through a central opening formed in one of the plates, moves to a medial zone between the plates, and exits the fan at the medial zone's unwalled periphery. Air also crosses the fan by way of the ducts formed within each blade.

Abstract: A system for locating an underground utility line using a beacon positioned within a downhole tool. The beacon comprises a magnetic sensor formed from one or more ferrite rods. The rods are arranged such that no rod is orthogonal to the longitudinal axis of the beacon housing. The magnetic sensor detects the presence of an underground utility line and sends a signal to an above-ground tracker indicating that a line has been detected. An above-ground locator may be used to determine the position of the line relative the beacon, so that the downhole tool may be steered away from the line.

Abstract: A telemetry pipe system used to transmit a beacon signal through a drill string. The system comprises a plurality of pipe sections joined end-to-end to form the drill string, each pipe section having an inner tube made from a conductive material. The system further comprises a plurality of connectors. Each connector is installed within a pipe joint formed between adjoining pipe sections. The connector comprises an elongate spine and a bristle assembly supported on each end of the spine. The spine and bristle assemblies are each made of a conductive material. The spine extends between adjacent pipe sections within the pipe joint such that each bristle assembly is conductively engaged with adjacent inner tubes. The inner tubes and connectors form a conductive path within the drill string for transmitting the beacon signal through the drill string.