Patents Assigned to Chlorine Engineers Corp., Ltd.
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Publication number: 20090078582Abstract: An apparatus for electrolyzing sulfuric acid, the apparatus comprising an electrolytic cell comprising a cathode chamber having a cathode and an anode chamber having an anode, the cathode chamber and the anode chamber being separated by a diaphragm, a sulfuric acid tank configured to store the sulfuric acid, a supply pipe connecting the sulfuric acid tank to an inlet port of the anode chamber, a connection pipe connecting an outlet port of the cathode chamber to the inlet port of the anode chamber, a first supply pump provided on the supply pipe and configured to supply the sulfuric acid from the sulfuric acid tank to the cathode chamber through the supply pipe, and a drain pipe connected to an outlet port of the anode chamber and configured to supply to a solution tank a solution containing an oxidizing agent generated by electrolysis in the anode chamber.Type: ApplicationFiled: November 20, 2008Publication date: March 26, 2009Applicants: Shibaura Mechatronics Corporation, Kabushiki Kaisha Toshiba, Chlorine Engineers Corp., LtdInventors: Nobuo Kobayashi, Yukihiro Shibata, Naoya Hayamizu, Masaaki Kato
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Publication number: 20080271847Abstract: In a gas diffusion electrode assembly, and in an electrolyzer using the same, a bonding piece having on at least one surface a perfluorosulfonic acid layer, a perfluorosulfonyl fluoride layer or an alkyl ester of perfluorocarboxylic acid layer is positioned at its perfluoro compound layer surface with respect to the gas diffusion electrode assembly. Adjacent gas diffusion electrodes are heat fusion bonded together, or heat fusion bonding is carried out using the bonding piece in a frame form. Adjacent gas diffusion electrodes are sealed up by heat fusion bonding, using a material that is similar to the material that forms the gas diffusion electrodes.Type: ApplicationFiled: July 1, 2008Publication date: November 6, 2008Applicants: CHLORINE ENGINEERS CORP., LTD., TOSOH CORPORATION, MITSUI CHEMICALS, INC., TOAGOSEI CO., LTD., KANEKA CORPORATION, ASAHI GLASS COMPANY, LIMITED, ASAHI KASEI CHEMICALS CORPORATION, DAISO CO., LTD., TOKUYAMA CORPORATIONInventors: Shinji Katayama, Kiyohito Asaumi, Hiroaki Aikawa, Tsugiyoshi Osakabe, Mitsuharu Hamamori, Tatsuhito Kimura, Koji Saiki, Kenji Nonomura, Naoya Okada, Osamu Ichinose
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Publication number: 20080264780Abstract: In a water electrolysis system having an anode catalyst layer containing anode catalyst and a cathode catalyst layer containing cathode catalyst tightly attached, respectively, to each surface of a solid polymer electrolyte membrane comprising a cation exchange membrane, wherein at least one catalyst layer of said anode catalyst layer and cathode catalyst layer comprises a porous structure of anode catalyst or cathode catalyst dispersed in fluorine resin containing resin, featuring the surface of the anode catalyst layer or the cathode catalyst layer being hydrophobized and the water contact angle with the surface of the anode catalyst layer or the cathode catalyst layer of said porous structure being 90 degrees or more, whereby the transfer of gas to the counter electrode can be significantly suppressed, gas purity and current efficiency be improved, and safety operation of the electrolysis system be secured, without a major change in configuration of the water electrolysis system.Type: ApplicationFiled: April 25, 2008Publication date: October 30, 2008Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Masaaki Kato, Yusuke Ogawa
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Publication number: 20080196743Abstract: A cleaning method includes: producing an oxidizing solution by electrolysis of sulfuric acid; and cleaning a workpiece with the oxidizing solution. The oxidizing solution is heated by heat of mixing to clean the workpiece. A method for manufacturing an electronic device includes: producing a workpiece; producing an oxidizing solution by electrolysis of sulfuric acid; and cleaning the workpiece with the oxidizing solution. The oxidizing solution is heated by heat of mixing to clean the workpiece.Type: ApplicationFiled: February 8, 2008Publication date: August 21, 2008Applicants: SHIBAURA MECHATRONICS CORPORATION, CHLORINE ENGINEERS CORP. LTD., KABUSHIKI KAISHA TOSHIBAInventors: Yukihiro SHIBATA, Naoya HAYAMIZU, Masaaki KATO, Nobuo KOBAYASHI
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Publication number: 20080179185Abstract: According to the system by the present invention, multiple numbers of grooves 13 are formed on the internal surface of said anode compartment frame 6 and said cathode compartment frame 12, an anolyte gas-liquid separation tower 4 to separate anolyte from ozone-containing gas generated from said anode compartment 1, being connected to said anode compartment 1 and a catholyte gas-liquid separation tower 5 to separate catholyte from hydrogen gas generated from said cathode compartment 2, being connected to said cathode compartment 2 are installed outside of said electrolytic cell 3 for ozone producing; achieving enhanced cooling effect of anolyte and catholyte and producing ozone gas at a high efficiency.Type: ApplicationFiled: August 2, 2007Publication date: July 31, 2008Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Terumi Hashimoto, Masaaki Kato, Akiyoshi Manabe
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Patent number: 7404878Abstract: In a gas diffusion electrode assembly, and in an electrolyzer using the same, a bonding piece having on at least one surface a perfluorosulfonic acid layer, a perfluorosulfonyl fluoride layer or an alkyl ester of perfluorocarboxylic acid layer is positioned at its perfluoro compound layer surface with respect to the gas diffusion electrode assembly. Adjacent gas diffusion electrodes are heat fusion bonded together, or heat fusion bonding is carried out using the bonding piece in a frame form. Adjacent gas diffusion electrodes are sealed up by heat fusion bonding, using a material that is similar to the material that forms the gas diffusion electrodes.Type: GrantFiled: March 30, 2004Date of Patent: July 29, 2008Assignees: Chlorine Engineers Corp., Ltd., Tosoh Corporation, Mitsui Chemicals, Inc., Toagosei Co., Ltd., Kaneka Corporation, Asahi Glass Company, Limited, Asahi Kasei Chemicals Corporation, Daiso Co., Ltd., Tokuyama CorporationInventors: Shinji Katayama, Kiyohito Asaumi, Hiroaki Aikawa, Tsugiyoshi Osakabe, Mitsuharu Hamamori, Tatsuhito Kimura, Koji Saiki, Kenji Nonomura, Naoya Okada, Osamu Ichinose
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Publication number: 20080110766Abstract: A cleaning system includes: a sulfuric acid electrolytic portion configured to electrolyze a sulfuric acid solution to generate an oxidizing substance in an anode chamber, a concentrated sulfuric acid supply portion configured to supply a concentrated sulfuric acid solution to the anode chamber, and a cleaning treatment portion configured to carry out cleaning treatment of an object to be cleaned using an oxidizing solution comprising the oxidizing substance. The sulfuric acid electrolytic portion has an anode, a cathode, a diaphragm which is provided between the anode and the cathode, the anode chamber which is demarcated between the anode and the diaphragm and a cathode chamber which is demarcated between the cathode and the diaphragm.Type: ApplicationFiled: June 14, 2007Publication date: May 15, 2008Applicants: KABUSHIKI KAISHA TOSHIBA, CHLORINE ENGINEERS CORP. LTD.Inventors: Naoya Hayamizu, Yukihiro Shibata, Masaaki Kato, Hiroyuki Fukui
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Publication number: 20080099328Abstract: An electrode for hydrogen generation can maintain a low hydrogen overvoltage for a long period of time even when electrolysis is conducted there not only with a low current density but also with a high current density. The electrode for hydrogen generation has a coating layer formed on a conductive base member by applying a material not containing any chlorine atom prepared by dissolving lanthanum carboxylate in a nitric acid solution of ruthenium nitrate and thermally decomposing the material in an oxygen-containing atmosphere.Type: ApplicationFiled: October 24, 2007Publication date: May 1, 2008Applicant: CHLORINE ENGINEERS CORP., LTD.Inventor: Osamu Arimoto
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Publication number: 20080060936Abstract: In an ozone producing electrolytic cell for producing ozone gas by water electrolysis, said anode compartment 1, said cathode compartment 2, said anode compartment frame 6, said anode 8, said ion exchange membrane 9, said cathode 10, said current collector 11, and said cathode compartment frame 12 constituting the electrolytic cell for ozone production 3 are all in the same shape of square or rectangular; and multiple numbers of grooves 13 are formed on the internal surfaces of said anode compartment frame 6 and said cathode compartment frame 12, thereby reducing current density to suppress load on the electrolytic cell for ozone production, even under a given current value supplied to the electrolytic cells for producing ozone.Type: ApplicationFiled: September 5, 2007Publication date: March 13, 2008Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Terumi Hashimoto, Masaaki Kato, Akiyoshi Manabe
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Publication number: 20080053821Abstract: There is provided an ion exchange membrane electrolyzer, wherein at least one electrode is energized by coming into contact with plate spring bodies formed on the electrode side of an electrode holding member forming a space with an electrode chamber partition bonded to a plate-like electrode chamber partition by a strip-like bonded portion, the electrode has a connected portion extending from a plane parallel to the ion exchange membrane toward the electrode holding member side in a direction perpendicular to the electrode plane, the connected portion is provided with an engaging opening extending in a direction perpendicular to the electrode plane, and the engaging opening engages with an engaging member, permitting the electrode to move in a direction perpendicular to the electrode plane within the displacement range of the plate spring bodies.Type: ApplicationFiled: September 5, 2007Publication date: March 6, 2008Applicant: CHLORINE ENGINEERS CORP., LTDInventors: Minoru Suzuki, Masakazu Kameda
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Publication number: 20080025886Abstract: A hydrogen combustion system comprising: an external cylinder 1 constituting the exterior of a double tube construction; an internal cylinder 2 formed by a porous metal plate constituting the interior of said double tube construction; hydrogen combustion catalyst 4 supported with precious metals on spherical ceramic support surface, formed in pellet state, being packed in said internal cylinder 2; an insert pipe 3 formed by porous metal plate inserted in the center of said internal cylinder 2; pre-heating heaters 5 installed between said insert pipe 3 and said internal cylinder 2 to preheat said hydrogen combustion catalyst 4 to ambient atmosphere of over catalytic reaction temperatures; a hydrogen introducing port 8 connecting to said insert pipe 3; an air introducing port 9 provided at the bottom of said external cylinder 1 in the area between said external cylinder 1 and said internal cylinder 2, wherein air for hydrogen combustion is introduced by the drift effect resulting from the differential pressureType: ApplicationFiled: July 20, 2007Publication date: January 31, 2008Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Akiyoshi Manabe, Masaaki Kato, Kazumasa Mochizuki, Masakazu Mimura
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Publication number: 20070278095Abstract: An ion exchange membrane electrolyzer comprises electrodes at least either of which is held in contact with leaf springs formed integrally with a leaf spring holding member arranged in an electrode chamber so as to extend toward the electrode and remain electrically energized at the respective electrode touching sections thereof, each of the leaf springs having a crooked section arranged at a position separated from its connecting section connecting itself to the leaf spring holding member and adapted to be bent toward the leaf spring holding member when the electrode touching section is pressed toward the leaf spring holding member side.Type: ApplicationFiled: June 4, 2007Publication date: December 6, 2007Applicant: CHLORINE ENGINEERS CORP., LTD.Inventor: Kiyohito Asaumi
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Patent number: 7303661Abstract: A metal coil or an elastic cushion formed by winding the metal coil around a corrosion-resistant frame is sandwiched between an electrode and an electrode collector or a cell wall or is used as an electrode. The elasticity of the metal coil or the elastic cushion enables the easy handling and the uniform contact between the electrode and another electrolysis element. The metal coil or the elastic cushion can be also used as an elastic cathode. The elasticity of the elastic cathode also enables the easy handling of the electrode itself and the uniform contact between the ion exchange membrane and the current collector.Type: GrantFiled: March 30, 2004Date of Patent: December 4, 2007Assignee: Chlorine Engineers Corp., Ltd.Inventors: Shinji Katayama, Kiyohito Asaumi
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Publication number: 20070235338Abstract: An ion exchange membrane electrolyzer is provided, which is characterized in that a current is passed through at least one electrode in contact with a plate spring member formed at a portion of an electrode retainer member parallel with a flat plate form of electrode chamber partition, wherein said electrode retainer member is joined at a belt junction to the flat plate form of electrode chamber partition with a space between them, said electrode is provided with a floating mount means at a portion thereof other than a portion of contact with the plate spring member, and said floating mount means is provided with an engaging portion that is engaged with a fixed engaging member to enable said electrode to move in a perpendicular direction to an electrode surface and in a range of displacement of said plate spring member.Type: ApplicationFiled: April 9, 2007Publication date: October 11, 2007Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Yoshiyuki Kodama, Shinichiro Yamamoto
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Publication number: 20070068799Abstract: A three-dimensional electrode with higher strength and higher toughness is provided. The three-dimensional electrode is fabricated by bending a plurality of snicks which are formed in a plate-like electrode substrate toward the same direction. The stabilization of the positional relation among the elements generated by the three-dimensional electrode neither mechanically damages the membrane nor causes the insufficient current supply. The three-dimensional electrode is preferably used for brine electrolysis and white liquor electrolysis.Type: ApplicationFiled: September 25, 2006Publication date: March 29, 2007Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Yoshitsugu Shinomiya, Masahiro Ohara, Keiji One, Tsuneo Tokumori
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Patent number: 7048838Abstract: The invention provides an ion exchange membrane electrolyzer ensuring a satisfactory circulation of electrolyte, high electrolytic efficiency and great ridigity. An anode chamber partition in a flat sheet form is joined to a cathode chamber partition in a flat sheet form. An electrode retainer member in a sheet form is joined to at least one partition at a belt-like junction. A projecting strip with an electrode joined thereto is located between adjacent junctions. A space on an electrode surface side of the electrode retainer member defines a path through which a fluid goes up in the electrode chamber, and a space that spaces away from the space defines a path through which an electrolyte separated from a gas at a top portion of the electrode goes down.Type: GrantFiled: February 20, 2003Date of Patent: May 23, 2006Assignee: Chlorine Engineers Corp., Ltd.Inventors: Shinji Katayama, Masaru Mori, Masakazu Kameda
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Patent number: 7045041Abstract: The invention provides an ion exchange membrane electrolyzer. An electric current is passed through at least one electrode while the electrode is in contact with a plurality of comb-like flat leaf spring tags extending at an angle from a flat leaf spring form of retainer member located on an electrode partition provided in an electrode chamber. Each pair of comb-like flat leaf spring tags are arranged in such a way that adjacent flat leaf spring tags extend in mutually opposite directions.Type: GrantFiled: April 4, 2003Date of Patent: May 16, 2006Assignee: Chlorine Engineers Corp. Ltd.Inventor: Shinji Katayama
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Publication number: 20050279644Abstract: The invention provides an ion exchange membrane electrolytic process unlikely to undergo any current density drop even when brine having a concentration lower than usual. Electrolysis occurs while the concentration of an aqueous solution of an alkaline metal chloride in an anode chamber partitioned by a cation exchange membrane is set at 2.7 mol/l to 3.3 mol/l, and a gap is provided between the cation exchange membrane and the anode.Type: ApplicationFiled: June 21, 2005Publication date: December 22, 2005Applicant: CHLORINE ENGINEERS CORP., LTDInventors: Terumi Hashimoto, Takamichi Kishi
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Publication number: 20040245104Abstract: In order to discharge current from a gas diffusion electrode in an electrolytic unit cell including a gas chamber, the gas diffusion electrode is electrically connected to the wall surface of the gas chamber having conductivity through an electric connecting element in partial contact with the gas diffusion electrodeType: ApplicationFiled: March 30, 2004Publication date: December 9, 2004Applicants: CHLORINE ENGINEERS CORP., LTD., MITSUI CHEMICALS, INC., TOAGOSEI CO., LTD., KANEKA CORPORATION, TOSOH CORPORATION, ASAHI GLASS COMPANY, LIMITED, ASAHI KASEI CHEMICALS CORPORATION, DAISO CO., LTD., TOKUYAMA CORPORATIONInventors: Hiroaki Aikawa, Tsugiyoshi Osakabe, Mitsuharu Hamamori, Shinji Katayama, Kiyohito Asaumi
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Publication number: 20040188245Abstract: A metal coil or an elastic cushion formed by winding the metal coil around a corrosion-resistant frame is sandwiched between an electrode and an electrode collector or a cell wall or is used as an electrode. The elasticity of the metal coil or the elastic cushion enables the easy handling and the uniform contact between the electrode and another electrolysis element. The metal coil or the elastic cushion can be also used as an elastic cathode. The elasticity of the elastic cathode also enables the easy handling of the electrode itself and the uniform contact between the ion exchange membrane and the current collector.Type: ApplicationFiled: March 30, 2004Publication date: September 30, 2004Applicant: CHLORINE ENGINEERS CORP., LTD.Inventors: Shinji Katayama, Kiyohito Asaumi