Abstract: A method for controlling hydraulic line pressure of a hydraulic control system in an electromechanical transmission mechanically-operatively coupled to an internal combustion engine and an electric machine adapted to selectively transmit mechanical power to an output member via selective application of a plurality of hydraulically-applied torque transfer clutches includes monitoring requirements for transmission of clutch reactive torque in one of the clutches, monitoring a hydraulic line pressure within the hydraulic control system, determining a minimum clutch torque capacity required to keep the clutch from slipping, determining a hydraulic line pressure required to create the minimum clutch torque capacity, and modulating hydraulic line pressure applied to the clutch by modulating operation of the hydraulic control system based upon the hydraulic line pressure required to create the minimum clutch torque capacity.

Abstract: A method for estimating an operating life for an electrical energy storage system electrically connected to transmit power to a hybrid powertrain system includes monitoring temperature state-of-charge and electric current of the electrical energy storage system, calculating a battery life metric for a time interval based upon the temperature, the state-of-charge, and the electric current discharge, determining a total battery life metric therefrom and determining the remaining operating life of the electrical energy storage system.

Abstract: A method to monitor integrity of a signal in a distributed control system for a powertrain system includes communications link transmitting signals between control modules. Integrity of each of the control modules is monitored. The signal is generated and verified in an originating control module and transmitted to a receiving control module whereat it is subsequently verified.

Abstract: A method for monitoring a main control module operative to command first and second motor control processors of a hybrid powertrain system includes signally connecting a programmable logic device to the main control module and the first and second motor control processors, communicating a first seed signal from the programmable logic device to the main control module, and determining an invalid key signal in the main control module in response to the first seed signal. The invalid key signal is communicated to the programmable logic device.

Abstract: A method for controlling a powertrain includes executing a shift, determining a plurality of input acceleration profiles for controlling an engine and an electric machine, determining an input speed profile, and controlling operation of the engine and the electric machine based upon the input speed profile.

Abstract: A method for operating a powertrain, including an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and an electric machine, includes monitoring slip across a selectively applied clutch within the transmission to indicate a clutch slip event, and if the monitoring indicates the clutch slip event decreasing a load across the selectively applied clutch by reducing torque of at least one of the engine and the electric machine, in order to reduce the slip, thereby ending the clutch slip event.

Abstract: A method to monitor integrity of a signal generated and communicated in a distributed control module system for a hybrid powertrain system includes generating and verifying signal within an originating control module. A message is generated based upon the signal. The message is transmitted and received at a receiving control module. The signal is extracted from the message and its integrity is verified.

Abstract: A method to control a powertrain including a transmission, an engine, and an electric machine includes applying through a series of clutch fill events a series of incrementally changing command pressures in a pressure control solenoid controllably connected to a clutch within the transmission, monitoring a pressure switch fluidly connected to the pressure control solenoid and configured to indicate when the pressure switch is in a full feed state, determining changes in cycle times of the pressure switch corresponding to sequential applications of the series of incrementally changing command pressures, selecting a preferred command pressure to achieve a transient state in the clutch based upon the changes in pressure switch cycle times, and controlling the clutch based upon the preferred command pressure.

Abstract: A method for controlling a powertrain comprising an electro-mechanical transmission mechanically-operatively coupled to an engine and an electric machine adapted to selectively transmit mechanical power to an output member through selective application of a plurality of torque-transfer clutches includes monitoring a clutch slip speed, synchronizing an oncoming clutch, and constraining reactive clutch torque limits for the oncoming clutch to achieve a reactive clutch torque that is less than an estimated clutch torque capacity.

Abstract: A method for controlling a powertrain comprising a transmission coupled to an engine and an electric machine adapted to selectively transmit mechanical power to an output member via selective application of a plurality of hydraulically actuated torque transfer clutches includes filling one of the hydraulic clutches to a reference fill volume expected to create a touching state in the clutch, wherein the filling is accomplished through control of a pressure control solenoid, monitoring an actual fill time of the hydraulic clutch, monitoring a flow utilized in the filling, determining a measured fill volume based upon the actual fill time and the flow, calculating a fill volume error based upon the measured fill volume and the reference fill volume, and adjusting the reference fill volume based upon the fill volume error.

Abstract: A method for controlling a hydraulic flow within a powertrain comprising an electromechanical transmission mechanically-operatively coupled to an engine adapted to selectively transmit power to an output, wherein the transmission utilizes a hydraulic control system serving a number of hydraulic oil consuming functions includes monitoring minimum hydraulic pressure requirements for each of the functions, determining a requested hydraulic pressure based upon the monitoring minimum hydraulic pressure requirements and physical limits of the hydraulic control system including a maximum pressure, determining a desired flow utilizing a hydraulic control system flow model based upon the requested hydraulic pressure, and utilizing the desired flow to control an auxiliary hydraulic pump.

Abstract: A method for controlling a powertrain including an transmission coupled to an engine and an electric machine and a hydraulic control system providing hydraulic flow to a cooling circuit of the electric machine, wherein the transmission is adapted to selectively transmit mechanical power to an output membe, includes monitoring a temperature of the electric machine, determining a cooling flow requirement for the cooling circuit based upon the temperature of the electric machine, comparing the cooling flow requirement to a threshold cooling flow, and requesting active electric machine cooling of the electric machine based upon the comparing.

Abstract: A method for controlling an electro-mechanical transmission through an unlocking state of a clutch, the transmission mechanically-operatively coupled to an internal combustion engine and an electric machine adapted to selectively transmit mechanical power to an output member includes decreasing a reactive torque acting upon the clutch, including overriding torque commands to the engine and to the electric machine, and simultaneously decreasing a clutch torque capacity, including, during a lead period selected according to an engine command reaction time, commanding an intermediate clutch torque command maintaining sufficient clutch torque capacity to exceed an initial reactive torque calculated at an initiation of the unlocking state, and following the lead period, decreasing through a ramp down the clutch torque capacity, maintaining sufficient clutch torque capacity to exceed the decreasing reactive torque.

Abstract: A method for determining a voltage level across an electrical circuit of a powertrain includes measuring a plurality of voltage levels and utilizing a comparison test between at least two voltage levels of the plurality of voltage levels to determine the circuit voltage level.

Abstract: A method for detecting speed faults in a hybrid powertrain having engine and electric machine speed inputs includes directly sensing the engine and machine speeds and performing comparisons of sensed engine speed with engine speed determined based upon the machine speeds.

Abstract: A method for operating a powertrain system includes monitoring a state of charge of an energy storage device and determining an effective state of charge based upon the monitored state of charge of the energy storage device and a range of available power from the energy storage device. A preferred output power to an output member is determined. A preferred charge state for operating the powertrain is concurrently selected with operating an engine in one of a cylinder deactivation state and an all-cylinder state based upon the effective state of charge and the preferred output power to the output member.

Abstract: A hybrid powertrain system includes torque generative devices to transfer power to an output member. An operator torque request, a rotational direction and speed of the output member, and a signal output from a transmission range selector are monitored. When a change in a direction of intended motion is determined, the powertrain system can change rotational direction of the output member when the speed of the output member is less than a threshold. The powertrain can inhibit a change in the rotational direction of the output member.

Abstract: A method and associated computer-executable code for controlling an automotive powertrain featuring a manual transmission determines a current transmission output speed based at least in part on the vehicle speed achieved in response to a torque request signal; determines an effective transmission gear ratio based on the engine speed and the transmission output speed; and compares the effective transmission gear ratio to each of the predetermined transmission gear ratios. A transmission shift is deemed to be in progress when the effective transmission gear ratio is not within a predetermined tolerance of any of the predetermined transmission gear ratios. Relatively-aggressive smoothing of the torque request signal upon pedal tip-out is advantageously canceled when a shift is deemed to be in progress, thereby reducing the likelihood of unintended engine speed and/or transient flares when a declutching event follows shortly after the pedal tip-out.

Abstract: A system and method for assessing the quality of spot weld joints between pieces of metal includes an ultrasound transducer probing a spot weld joint. The ultrasound transducer transmits ultrasonic radiation into the spot weld joint, receives corresponding echoes, and transforms the echoes into electrical signals. An image reconstructor connected to the ultrasound transducer transforms the electrical signals into numerical data representing an ultrasound image. A neural network connected to the image reconstructor analyzes the numerical data and an output system presents information representing the quality of the spot weld joint. The system is trained to assess the quality of spot weld joints by scanning a spot weld joint with an ultrasound transducer to produce the data set representing the joint; then physically deconstructing the joint to assess the joint quality.