Abstract: Molten metal is cast in a cavity formed within a permanent, metal mold. The major portion of the cavity is lined with a sand liner whose thickness is reversely correlated to the thickness of the integral sections of a varying thickness cast metal article. However, portions of the metal cavity are bare and such portions form a part of the interior casting surface defined by the sand liner. Thus, the cast metal contacting the bare metal portions of the mold uniformly and rapidly chills to produce harder surface areas on the finished cast article, while the remaining portions of the cast article tend to cool at a generally equalized cooling rate corresponding reversely to the thickness of the sand liner. A vacuum is applied to the casting cavity during filling with molten metal for rapidly filling the sand lined cavity and insuring complete contact between the molten metal and the bare metal portions of the casting cavity.

Abstract: A mold within which molten metal is sand cast, is provided with strategically located chill plates which shape and rapidly cool the molten metal at predetermined locations for hardening those locations relative to the hardness of the remainder of the casting. The mold is formed of a cope and drag frame type flask within which sand is compacted to form the sand cavity. Plates are arranged transversely of the casting cavity and are secured to portions of the flask frame for dissipating heat through the plates and out through the frame. The plates are fixed to portions of the flask and are arranged in opposing pairs which are aligned, coplanar, in abutting relationship. Each plate of each pair is provided with a notch, aligned with its opposite plate, for encircling the portion of the casting to be chill hardened. The pattern used for forming the cavity extends through the aligned notches and between the plates to form the composite sand and metal plate casting surface in the cavity.

Abstract: Metals castings, having a number of internal passageways which open at different surface portions of the castings, are mounted upon a horizontally axised wheel-like frame. The frame is intermittently rotated and momentarily stopped so that castings are rotated at times and stationary at times. During the times that the castings are stationary, they are simultaneously subjected to either an externally applied vibration or to a momentary, several millisecond long, high pressure burst of air through their respective passageways. The alternating vibrations and momentary bursts of air loosen and remove the sand and other casting debris contained within the passageways. Additionally, the changing angularity of the castings, due to the rotation, coupled with the vibrations and bursts of air, dislodge such sand and debris from the walls and, also, downwardly out of the passageways.

Abstract: A system for pouring molds on a continuously moving conveyor by an automated process has an apparatus positioned over a moving conveyor including a plurality of molds. The apparatus includes a frame adapted to be positioned over the moving conveyor. The apparatus includes a mechanism for moving the frame in a reciprocating forward and reverse direction along a path defined by the conveyor. The apparatus includes a mechanism to pour molten metal into the plurality of molds on the conveyor. The pouring mechanism is associated with the frame such that the pouring mechanism moves at a speed substantially equal to the speed of the conveyor to enable filling of the plurality of molds as the molds continue to move on the conveyor.

Abstract: Metal castings, having a number of internal passageways which open at different surface portions of the castings, are mounted upon a horizontal axis wheel-like frame. The frame is intermittently rotated and momentarily stopped so that castings are rotated at times and stationary at times. During the times that the castings are stationary, they are simultaneously subjected to either an externally applied vibration or to a momentary, several millisecond long, high pressure burst of air through their respective passageways. The alternating vibrations and momentary bursts of air loosen and remove the sand and other casting debris contained within the passageways. Additionally, the changing angularity of the castings, due to the rotation, coupled with the vibrations and bursts of air, dislodge such sand and debris from the walls and, also, downwardly out of the passageways.

Abstract: A thin wall liner is positioned within the circular bowl of a sand muller to overlay the interior mulling surface upon which foundry sand is placed and is mulled by a plow blade that rotates within the bowl over its mulling surface. The bowl surface is annular and ring-like in shape. The liner is formed of a number of similar segments which are arranged together in edge to edge relationship to form an annular, ring-like cover over the bowl surface. The liner segments are secured to the bowl by bolts which extend through aligned holes in the segments and in the bowl. Most of the outer surface of the liner is spaced a short distance from the bowl surface by means of thin pads formed on the outer surface of the liner, around the area of the bolt holes. The pads contact the bowl surface, to provide a space between the remainder of the liner and the bowl surface. This space is filled with a grout-like material for bonding the liner to the bowl and for shock absorbing and load distribution.

Abstract: A system for removing and relaying asphaltic concrete pavement using a planer pulling a laydown machine and pushing equipment for (a) screening the cuttings produced by the planer, and (b) mixing the screened cutting, with a suitable binder, wherein the mix is conveyed back to the laydown machine.

Abstract: A center bar inserter having a frame for supporting a plurality of forks for pivotal movement about a horizontal axis is provided. Insertion of a center bar is preformed by simultaneously extending the forks into the concrete slab while the forks pivot about a horizontal axis. A pair of vibrating sleds are secured to the float pan reward of the center bar inserter for repairing the surface of the concrete slab disturbed by the insertion of the center bar.

Abstract: A concrete finishing machine includes a surfacing unit having one or more finishing rollers supported on the surfacing unit carriage by a finishing roller vibrating assembly which includes a frame supporting the finishing rollers at one end and on which is mounted a pair of vibrator units producing vibrational forces which are applied to the finishing rollers through the frame, the vibrator units being mounted on a common beam and spaced apart laterally of one another whereby horizontal forces are cancelled and only vertical amplitude vibrational forces are applied to the finishing rollers.

Abstract: A drum mixer is provided for producing an asphaltic composition. The drum mixer utilizes a first heat source located at an intermediate position within the drum mixer for producing a first current of hot gases directed towards the entry end of the drum mixer. The drum mixer also utilizes a second heat source located at the discharge end of the drum mixer for producing a second current of hot gases directed towards the entry end. Virgin aggregate is introduced into the drum mixer at the entry end of the drum mixer and is heated by the first current of hot gases. Recycle material is introduced into a mixing zone within the drum mixer between the first heat source and the discharge end. The heated virgin aggregate combines with the recycle material in the mixing zone and is further heated by the second heat source. Liquid asphalt is mixed with the virgin aggregate and recycle material in the mixing zone and the product is removed from the drum mixer at the discharge end.

Abstract: An improved ceramic tile conveyor is provided having a pair of guide plates extending substantially the length of the conveyor. The guide plates provide an impact barrier protecting the ceramic tile from damage caused by contact with the revolving flights of the slat conveyor.

Abstract: A sand mold forming machine has a cope frame aligned above a drag frame with a pattern arranged between, and within, the frames. A sand filling is positioned in each of the frames. The sand fillings are compacted by squeeze plates overlaying the open, upper and lower ends of the cope and drag respectively. The squeeze plates are moved towards each other to compress the sand within the frames and against the pattern. Each of the squeeze plates is made of numerous, separate sections that are mounted upon a movable platten. The sections, of each plate, may move together as a group by moving the plattens or, the sections may be individually moved, relative to the plattens. Thus, pre-selected areas of the sand fillings may be compacted more or less, as desired, than adjacent areas by separately moving opposing sections relative to the overall squeezing movements of the squeeze plate.

Abstract: Worn interior wall surfaces of a sand casting flask cope or drag frame are resurfaced by covering the surface with thin, metal liner plates. The liner plates are bolted to the flask walls by bolts that extend through bolt holes in the liner plates and walls. The bolt holes through the plates are provided with deep countersinks for receiving the bolt heads and spacing the bolt heads beneath the exposed inner faces of the plates. Molten weld material is applied in such spaces for welding the bolts to the plates. A thin, hard coating of metal, such as chrome plating, is applied over the liner plate inner face and exposed weld material at the countersinks. Thereafter, the liner plate is removably fastened upon the inner surfaces of the flask frame by extending the bolts through the bolt holes in the frame wall and securing them in place with suitable nuts.

Abstract: A plurality of variable pitch baffles for diffusing hot combustion gases flowing through an asphalt drum mixer is provided. Each baffle, which is internally mounted at an intermediate location within the drum mixer, includes a plurality of opening therethrough.

Abstract: A improved silo is provided having a pair of pivoting receiver gates overlying a pair of receiver openings and a pair of pivoting discharge gates overlying a pair of discharge openings. A deformable seal is secured to the silo between the receiver openings and the receiver gates and between the discharge openings and the discharge gates. The gates are vertically adjusted by an eccentric assembly to compress the respective deformable seal for forming an air tight barrier between the respective openings and the gate.

Abstract: An apparatus to be towed behind a roadway planing machine to mix aggregate planed from a roadway into cold mix asphalt for repaving the roadway. The aggregate is introduced, via an inclined shaker screen, into a surge bin and conveyed from the surge bin to a pugmill on the chassis of the apparatus by a belt conveyor underlying the surge bin. The conveyor is driven through an electrically adjustable first variable transmission and manual and automatic controls are provided to adjust the speed ratio of the first transmission to maintain the level of aggregate in the surge bin between selected high and low levels. A pump is driven by the first variable transmission through a second variable transmission to select and fix the ratio of aggregate to asphaltic composition in the pugmill for varying rates of conveyor operation corresponding to different speed ratios of the first transmission.

Abstract: A portable, self erect silo for hot mix asphalt having two, side-by-side bins. A single drag slat conveyor directs hot mix asphalt into either bin by use of a single slug feeder pivotally attached to the discharge end of the conveyor.

Abstract: A drum mixer having a internal combustion gas cylinder extending substantially the length of the drum mixer is provided. Hot combustion gases are generated by a flame within the cylinder. The combustion gases within the cylinder flow in a countercurrent direction the to the flow of material within the drum mixer. The combustion gases exit the cylinder generally at the receiving end of the drum mixer and are directed towards the discharge end thereof in a parallel relation to the flow of material. The horizontal position of the flame within the drum is adjustable and a valve for mixing the gases within the drum adjacent the discharge end thereof with the flame is also provided.

Abstract: A relatively hard sand cake, containing a metal casting cavity, is formed in a flask comprising cope and drag frame sections by filling and compacting sand in the drag against the drag half of a cavity-forming pattern, then arranging the drag with the cavity opening upwards, applying the cope upon the drag and filling and compacting sand in the cope against the cope half of the cavity-forming pattern. The sand-filled cope is lifted from the drag for removal of the pattern and is re-applied to form the casting cavity in the sand cake. Next, selected wall corner joints of both the cope and the drag frames are separated and opened to laterally expand the walls of the frames away from the sand cake surfaces. This releases the sand cake from the cope and drag so that it may be removed from the flask for later casting molten metal in its casting cavity. At least two of the corners of each of the cope and drag frames include a separate corner piece against which the adjacent ends of the frame walls are abutted.

Abstract: Small quantities of dirty oil used in industrial facilities, such as hydraulic fluid, lubricating oil and the like, are reclaimed by placing a batch of such fluid in a relatively small, vertically axised tank having an elongated, transversely arranged, low-temperature heater located a distance above the tank bottom. The heater causes the fluid to generally circulate upwardly and downwardly in closed loops within the tank portion above the heater so that foreign particles and water gravity-settle into the tank portion below the heater. Transversely arranged rows of permanent magnets located in the tank above the heater attract and immobilize magnetizable ferrous particles carried by the fluid. After a period of fluid circulation, the cleaned fluid located generally above the heater is pumped out of the tank for re-use.