Abstract: An apparatus for delivering a wet concrete mix to a product mold, where the apparatus comprises a hopper configured to retain a fresh concrete mix, a source of treated water having a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the water, a water transport coupling the source of treated water with the hopper, a valve interposed within the water transport for selectively releasing the treated water into the hopper, and a mixer in communication with the hopper for mixing the treated water with the fresh concrete mix to yield an infused wet concrete.

Abstract: A method of retrofitting an existing apparatus for forming concrete products, where the apparatus comprises an existing component located upstream of a product mold and adapted to deliver treated concrete to the product mold, adapts the existing component to treat fresh concrete to be delivered to the product mold by a new component with treated water infused with a concentration of carbon dioxide nanobubbles. The step of adapting comprises adding to the existing component a water delivery system that is configured to direct the treated water into the fresh concrete, where the water delivery system is provided with one or more liquid manifolds configured to dispense the treated water into the fresh concrete to form treated concrete.

Abstract: A turning assembly includes four arms extending from a central position located just outside of the expanse of conveyor rollers, with each of the arms being arranged at 90 degree angles relative to adjacent ones of the four arms. A vertical actuator is configured to move the turning assembly between an active position above a level of the conveyor rollers and an inactive position at or below the level of the conveyor rollers, where at least one of the arms is received within at least one of the gaps between adjacent rollers on the conveyor. Finally, a rotational actuator is configured to rotate the turning assembly arms through an arc around the central position, whereby articles traveling along an article path on the conveyor are configured to either pass over at least one of the turning assembly arms or impact upon the at least one of the turning assembly arms depending upon whether the turning assembly is in an inactive or active position, respectively.

Abstract: A nanobubble-infused liquid is mixed into a dry concrete mix to form an infused wet concrete, where the nanobubble-infused liquid includes a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the liquid. The nanobubble-infused liquid is preferably liquid water infused with a desired concentration of carbon-dioxide (CO2) nanobubbles sized within a certain prescribed range. The infused wet concrete is then transported to the mold of a concrete products forming machine to form a molded product that has enhanced qualities including increased carbon capture within the resulting concrete product, improved curing times, increased flowability, self-healing, and improved release from the product mold.

Abstract: A method for exchanging molds in a concrete products forming machine (CPM) comprises moving a first mold cassette assembly along a linear path to a mold receiving position adjacent to a concrete products forming machine. The first mold is then moved out of the CPM along a mold-transfer path perpendicular to the linear path of the first mold cassette assembly. The first mold is then mounted within the first mold cassette assembly which then moves along the linear path out of the mold-receiving position. The second mold cassette assembly, and pre-mounted second mold, are then moved along the linear path to the mold-extracting position. The second mold is then demounted from the second mold cassette assembly and moved along the mold-transfer path to the concrete products forming machine to effect a mold change within the CPM.

Abstract: A method for moving a mold assembly from a mounted position within a concrete products forming machine includes extending an extraction assembly forwardly from a retracted position at a rear of the concrete products machine to an intermediate position so that terminal ends of the extraction assembly are positioned below a carrying surface of the mold assembly. The extraction assembly is raised at the rear portion of the concrete products machine so that the terminal ends of the extraction assembly contact and raise the carrying surface of the mold assembly up off mold mounting surfaces on the concrete products machine. The extraction assembly is then moved to a fully extended position so that the mold assembly is moved forwardly from the mold mounting surfaces to an operative position whereby the mold assembly can be removed from the extraction assembly and replaced with a replacement mold assembly.

Abstract: On a conveyor for articles traveling from an upstream to a downstream end, an assembly for turning articles is integrated for changing the orientation of the article so that the article may be proper positioned within a stack of such products on a pallet layer. The turning assembly comprises an arm that is selectively extendible along a track to a plurality of extendable positions into an article path on the conveyor. The arm includes an upstream contact surface that is configured to contact a downstream surface of the article off-axis to a center of gravity of the article so that the article rotates about the upstream contact surface to a turned position and continues downstream on the conveyor in the turned position. A turn assist plate pivots into contact with an upstream portion of the article under computer control as needed to assist with turning boxes that are particularly long.

Abstract: An automated mold change system, for use with a concrete products machine of a type having a products forming section and a feedbox assembly section, includes a mold exchange assembly coupled to an underside of the feedbox assembly section and vertically moveable therewith, a mold transfer assembly on an opposed side of the products forming section from the feedbox assembly section, and mounts on the products forming section configured to retain a mold assembly thereon. A mold exchange path runs axially between the mold exchange assembly and the mounts on the products forming section and intersects a mold transfer path of the mold transfer assembly at a load-unload position, wherein the mold exchange assembly is configured to lift a mold off of the mounts and onto the mold transfer assembly at the load-unload position.

Abstract: A concrete products forming machine including a main frame, feed drawers, die supports and mold and head assemblies. The feed drawer is moved into position over the mold using an electric belt drive system and includes a vibrating strike off plate to improve surface quality of the molded product, zoned agitators to control movement and placement of concrete, a spring loaded seal system between the walls and floor of the feed box, and quick-release agitator design with urethane sleeves to effect easy and clean removal, replacement and cleaning of the agitators. The concrete products forming machine includes torque tube and leaf spring supports to effect substantially vertical vibrational movement of the mold with air inflatable springs for controlled force between the mold bottom and the pallet. The pallet itself is vibrated from below using phased, counter rotating shafts coupled to the pallet table on which the pallet rests.

Abstract: A tumbler for tumbling concrete products comprises a rotatable cylindrical drum having an input end that is slightly elevated relative to an output end. Tire retread strips are placed side-by-side on the radially inner surface of the drum and extend along its length. Clamps having lateral arms extending on either side are engaged with lateral tread grooves on the strips. The clamps are bolted to the drum between adjacent strips thereby securing the strips to the radially inner surface of the drum.

Abstract: A concrete products forming machine including a main frame, feed drawers, die supports and mold and head assemblies. The feed drawer is moved into position over the mold using an electric belt drive system and includes a vibrating strike off plate to improve surface quality of the molded product, zoned agitators to control movement and placement of concrete, a spring loaded seal system between the walls and floor of the feed box, and quick-release agitator design with urethane sleeves to effect easy and clean removal, replacement and cleaning of the agitators. The concrete products forming machine includes torque tube and leaf spring supports to effect substantially vertical vibrational movement of the mold with air inflatable springs for controlled force between the mold bottom and the pallet. The pallet itself is vibrated from below using phased, counter rotating shafts coupled to the pallet table on which the pallet rests.

Abstract: A tumbler for tumbling concrete products comprises a rotatable cylindrical drum having an input end that is slightly elevated relative to an output end. Tire retread strips are placed side-by-side on the radially inner surface of the drum and extend along its length. Clamps having lateral arms extending on either side are engaged with lateral tread grooves on the strips. The clamps are bolted to the drum between adjacent strips thereby securing the strips to the radially inner surface of the drum.

Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an “on-deck” position to a “receiving” position underneath the mold box.

Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an “on-deck” position to a “receiving” position underneath the mold box.

Abstract: An adjustable counterweight apparatus for use in vibratory machines, such as concrete molding machines, where a rotating shaft is engaged with a vibrating or oscillating load. The counterweight includes a first bore for receiving a rotating shaft, and a second bore for receiving a plug having a weight selected to dynamically balance the rotating shaft and oscillating load.

Abstract: A mold box assembly includes a rectangular mold box frame having a substantially vertical divider plate mounted on the frame and extended part-way into it from an the upper side of the frame. A pair of rectangular restrictor plates are disposed vertically in the mold box from side to side and extend to the same depth as the divider plate. Wet product mix is dropped onto the box and is thereafter compressed with a shoe assembly. The shoe assembly includes a pair of shoes that extend from one side of the mold box to the other and have a thickness that allows them to be interleaved with the restrictor plates. The shoes are lowered to the lower edge of the restrictor plates. Simultaneously, another shoe mounted on the head plate compresses product on the other side of the divider plate so a higher level thus forming a header block having a first lower height formed beneath the restrictor plates and a second higher height formed on the other side of the divider plate.

Abstract: A adjustable mold box assembly for forming molded concrete products includes a pair of opposed substantially parallel end plates joined at both ends by a pair of opposed substantially parallel mounting brackets. A selected plurality of partition plates extend between the end plates to define a plurality of cavities for forming molded products in accordance with the number and dimension of molded products desired. A slot is formed along the inside of each end plate substantially along the length thereof. Tabs which extend from opposing ends of each partition plate include a stud transversely mounted on the end plate using ring nuts. The opposing tabs and studs of each end plate are received in opposing end plate slots. End liners are bolted to the inside surface of each end plate over the studs on each side of each partition plate with the ring nuts bearing against the surface of the end liner.

Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an "on-deck" position to a "receiving" position underneath the mold box.

Abstract: An apparatus for mounting a mold box on a machine for forming molded concrete products includes a mold defining a cavity for receiving cement having a pair of opposed side plates and a pair of opposed mounting brackets. A mold support frame is further included having a pair of opposed side beams and a pair of opposed end brackets, with a connecting device for mounting the support frame on the machine. A pair of opposed substantially parallel slots is formed on the support frame side beams and a sliding plate is receivable in the slots and slidable therealong. A slot is also formed on one of the mold mounting brackets, such that the sliding plate is receivable in the slot formed on the mold mounting bracket.

Abstract: A mold box is flexibly mounted to a product forming machine having upper and lower vertically displaceable beams. A feed drawer dispenses concrete material into the mold box while a vibration system vertically vibrates the mold box while dampening horizontal vibration. The vibration system is driven by a single drive shaft that actuates first and second vibrator rods while at the same rotating a counter-weight in a counter-rotating direction. A set of alignment brackets lock the mold box into a predetermined aligned relationship while being mounted in the product forming machine. The bottom side of each mold box is mounted to the product forming machine in the same relative position to reduce machine readjustments. A set of telescoping legs hold the feed drawer assembly variable distances above the mold box. A unitized pallet feeder quickly moves pallets one at a time from an "on-deck" position to a "receiving" position underneath the mold box.