Abstract: A reduced noise decoupler has a perimeter with a wavy form. This provides a significant reduction in the initial contact noise. Hydraulic pressure deforms the wavy edges, pressing the wavy edge flat and creating the necessary seal. The edge geometry is created such that pressure will flatten the decoupler perimeter without creasing, ensuring a proper seal without losses. This is achieved by drawing the wavy detail from the perimeter to an interior of the decoupler body in alternating fashion to create a pattern of peaks and troughs bounded by thicker sections, allowing the edges to easily deform without creasing.

Abstract: A weatherstrip and associated method of forming the weatherstrip includes a body having a core formed of a first material and at least partially encapsulated in an extrusion material. A bright strip or metal show surface is integrated within the extrusion body to provide an aesthetically pleasing bright strip. The end of the bright strip is formed at an end of the weatherstrip to provide a one-piece structure.

Abstract: A weatherstrip such as a glass run incorporates an associated anti-entrapment sensor. The glass run includes an elastomeric material having first and second legs interconnected by a base wall that together receive an associated automotive window peripheral edge and a recess formed in the elastomeric material dimensioned to receive the associated anti-entrapment sensor therein. The recess has a substantially T-shaped cross-sectional cavity in one embodiment and the pinch sensor has a substantially T-shaped cross-sectional conformation dimensioned for mating receipt in the T-shaped cavity. Facing, first and second flexible sidewall portions flex for ease of insertion and retention of the pinch sensor in the cavity. A fusible layer secures the weatherstrip and pinch sensor after assembly thereof. Preferably, the weatherstrip is formed from multiple materials, one of which is a low friction material.

Abstract: A body sealing system for an associated automotive vehicle door that has an associated door panel (including a sliding door, lift gate, or tailgate) includes a trim panel dimensioned to overlie at least a portion of the associated door panel, an interconnecting means connected to the trim panel and extending from adjacent a periphery of the trim panel, and a sealing member secured to the trim panel via the interconnecting means. An associated method of assembling a trim panel and seal to an associated automotive vehicle door includes providing an automotive sealing system, providing a trim panel, and integrating the seal with the trim panel.

Abstract: A heat exchanger includes a first header tank, a second header tank, and a core. The core is positioned between the first header tank and the second header tank. The core includes a plurality of tubes, a set of cooling fins and a plurality of channels. Each tube of the plurality of tubes provides fluid communication between the first header tank and the second header tank. The set of cooling fins are located between the heat exchange tubes of the plurality of tubes to increase a heat exchange area. The plurality of channels is defined by the plurality of tubes and the set of cooling fins. The channels of the plurality of channels are operative for directing a flow of air through the core such that a flow of air enters a front face of the core in a first direction and is generally directed toward a plane.

Abstract: A positive crankcase ventilation valve assembly including a housing having a fluid inlet and outlet. A poppet valve is arranged in the housing between the fluid inlet and outlet and is movable in a axial direction between a plurality of positions. The positions respectively define a plurality of fluid flow rates. A plurality of ribs extend radially from either the poppet valve and the housing in an axial direction. The ribs define a bearing surface between the housing and the poppet valve. In this manner, the poppet valve is supported within the housing with a reduced bearing surface area while aligning the poppet valve relative to the housing throughout its movement between the positions. In another embodiment, the poppet valve is eliminated to prevent problems associated with an improperly operating poppet valve. A diaphragm is arranged in the housing between the fluid inlet and outlet.

Abstract: A fluid pump (10) includes a pumping chamber (14), an inlet (16) and an outlet (18) fluidly connected with the pumping chamber, and a passage (24) fluidly connected between the inlet and the outlet. Fluid flowing through the passage bypasses the pumping chamber. In one example, the fluid pump (10) pumps coolant within a vehicle cooling system between a heater core (23b) and a vehicle engine (23a).

Abstract: A one-piece inner garnish assembly module system (MS) joins an inner garnish molding (IG), primary seal (PS), glass run (GR), and inner beltline weatherstrip (IB) into a single component prior to installation of the module system on a vehicle. The garnish is secured to the glass run along the A and B pillars, and the interconnecting header portion of a vehicle door. In addition, the primary seal is operatively associated or secured to the garnish, and may be pin-mounted to the door, or mechanically connected, and/or adhesively secured to the door.

Abstract: A one-piece inner garnish assembly is provided for an associated vehicle window opening. The garnish assembly includes a weatherseal assembly and a garnish joined thereto prior to installation on the associated vehicle. In one embodiment, the weatherseal assembly includes first and second legs extending from a base portion. Each leg includes a low friction seal lip such as flock or TPV for sealingly engaging surface of the associate vehicle window. The garnish is a molded component that is joined to the weatherseal assembly, for example, in a preferred embodiment the garnish is joined to a leg of the weatherseal assembly. In another embodiment of the garnish assembly, a belt seal with integral garnish and molded transition members at opposite ends are provided.

Abstract: A fluid quick connector includes a retainer mounted in a housing which lockingly couples a first endform to the housing. Latch arms bendably extend from the housing for latching engagement with a second endform. An inner diameter of the latch arms are proximate the outer diameter of the first endform inserted through the housing to prevent substantial movement of the latch arms in a direction which would disengage the latch arms from the second endform. In another aspect, the retainer has inner arms which engage a recessed surface engagement feature in the first endform to lock the other endform to the housing. A portion of a spherical surface is formed on the ends of the inner arms to reduce the push in force required to insert the first endform through the housing and past the retainer.

Abstract: A hydromount assembly includes a first fluid chamber and a second fluid chamber that communicate with one another through an inertia track. The inertia track is interposed between the first and second fluid chambers, and is used as a fluid actuating plunger to move relative to at least one of the first and second chambers in response to vibration to pump fluid from the first chamber to the second chamber, and vice versa, through the inertia track. An opening extends through the first and second fluid chambers and the inertia track and receives a shaft therein. The inertia track is secured to the shaft so that axial movement of the shaft results in axial movement of the inertia track. Elastomeric portions of the hydromount may be differently tuned from one another. The center mount hydromount may be selectively assembled with a body mount, or the body mount integrated into the hydromount whereby the center mount arrangement increases the functionality of the damper.

Abstract: A vehicle seal assembly incorporates an integrated attachment feature to secure a flexible seal to closely spaced inner and outer body panels joined along a flange region. First and second spaced openings are aligned in a direction extending from the flange region. The seal assembly includes a generally planar portion having a finger secured at one end and extending outwardly in a generally parallel direction to the planar portion. The finger extends through the first opening and directs the seal assembly as the seal assembly is advanced toward the second opening where a retaining member snap fits therethrough for retaining the weatherstrip to the body panel.

Abstract: A weatherstrip is provided in which a first component provides for functional sealing. A second component, formed of a different material, is interlocked to the first component. The securing structure is not visible from the exterior and allows the second component to improve the aesthetics, be color-matched with the vehicle, or have an altered geometry as needed for the particular vehicle component.

Abstract: A hydromount assembly includes a first fluid chamber and a second fluid chamber that communicate with one another through an inertia track. The inertia track is interposed between the first and second fluid chambers, and is used as a fluid actuating plunger to move relative to at least one of the first and second chambers in response to vibration to pump fluid from the first chamber to the second chamber, and vice versa, through the inertia track. An opening extends through the first and second fluid chambers and the inertia track and receives a shaft therein. The inertia track is secured to the shaft so that axial movement of the shaft results in axial movement of the inertia track. Elastomeric portions of the hydromount may be differently tuned from one another. The center mount hydromount may be selectively assembled with a body mount, or the body mount integrated into the hydromount whereby the center mount arrangement increases the functionality of the damper.

Abstract: A surround molding module incorporates an invisible division bar assembly. The invisible division bar assembly includes a support or glass encapsulation that does not extend outwardly beyond the plane of the exterior surface of fixed and movable windows of the vehicle. It provides a butt joint between these window edges. The support also carries a guide member that guides a guide leg extending outwardly from the movable window. An effective window guide tracking system is provided that has reduced wind noise and a flush window appearance with no off-set.

Abstract: A weatherstrip (30) for an automotive vehicle includes a rigid core (42) formed from a first material encompassed in an extrusion body (40) of an elastomeric material. A show surface (44), such as anodized metal or stainless steel, is roll-formed and then coextruded in a coextrusion die with the rigid core. A removable layer (94) protects an outer face (90a) the show surface during extrusion and post processing steps of manufacture. The integrated arrangement of the cosmetic strip reduces manufacturing and assembly costs, while providing the desired aesthetic appearance to the weatherstrip.

Abstract: A fluid connection assembly (10) includes a metal tube (22) having a flared end and a plastic manifold (12) having a port (14). The port (14) includes an annular collar (16) and an annular recess (18) that receives a seal (20). The metal tube (22) is arranged over the port (14) and engages the seal (20). The flared end of the metal tube (22) abuts the annular collar (16) of the port (14) when the metal tube (22) is installed. A plastic retainer (28) is molded over the annular collar (16) of the port (14) and the flared end of the metal tube (22) to retain the metal tube (22) axially on the port (14) of the manifold (12).

Abstract: Methods for forming a composite for use as a vehicle weather strip and the products formed thereby are disclosed in which a main body member is formed from an elastomer polymer and an abrasion resistant decorative layer including a blend of a crosslinkable thermoplastic polyolefin and a thermoplastic vulcanizate is applied thereon. The crosslinkable thermoplastic polyolefin preferably includes a crosslinkable olefin homopolymer. The olefin homopolymer preferably contains grafted silane functional groups to allow the material to be crosslinked in the presence of moisture. The abrasion resistant decorative layer may be extruded or otherwise applied onto the main body either prior to or after the main body member is cured and either prior to or after the crosslinkable polyolefin of the abrasion resistant decorative layer is crosslinked. The material of the abrasion resistant decorative layer may be extruded into sheet form and laminated onto the main body member.

Abstract: A molded weather seal includes groups of fingers extending inwardly from walls that receive an associated vehicle flange therebetween. Fingers and walls are preferably formed of a first shot of molded material that is generally rigid, while a seal lip and/or other selected portions may be formed from a second, more flexible material.

Abstract: A tube is insertable into a housing and secured by a collet connector. The tube has a first upset portion for actuating the collet and a second upset portion outwardly from the first upset portion. A retention clip has a first pair of arms which attach to a portion of the housing and a second pair of arms which attach to the tube outwardly of the second upset portion to further secure the tube within the housing. The end of each of the second pair of arms include a ramped surface. If the tube is not fully inserted within the housing before attaching clip, and thus the first upset portion has not fully actuated the collet, the ramps will cam along the second upset portion, thus pushing the tube into the housing and likewise the first upset portion through the collet.