Abstract: A method of manufacturing an ophthalmic lens using a first mold portion and a puck assembly. The puck assembly comprises a carrier puck. The puck assembly supports at least one of the first mold portion and the lens during at least two of the following ophthalmic lens manufacturing steps: assembling the first mold portion and a second mold portion into a mold assembly including a lens-defining cavity containing a lens precursor material; curing the lens precursor material in the mold assembly to form a lens; separating the mold assembly such that the lens remains attached to the first mold portion; detaching the lens from the first mold portion; extracting unwanted material from the lens; hydrating the lens; inspecting the lens, and packaging the lens.
Type:
Grant
Filed:
May 20, 2016
Date of Patent:
July 2, 2019
Assignee:
CooperVision International Holding Company, LP
Inventors:
Robert Oag, Gregg A. Dean, David M. Radcliffe, Euan Ferguson
Abstract: Methods are disclosed for manufacturing a coated contact lens that comprises a polymeric lens body comprising an acid group, a first coating polymer comprising a first amine group ionically bound to the acid group, and a second coating bound to the first coating polymer through covalent linkage between a nitrogen atom of a second amine group on the first coating polymer and an amine-reactive group of the second coating polymer. In some examples the lenses exhibit improved surface properties compared to uncoated lenses, such as reduced adhesion, increased wettability, increased lubricity, and/or increased lipid resistance.
Type:
Application
Filed:
September 20, 2018
Publication date:
May 2, 2019
Applicant:
CooperVision International Holding Company, LP
Abstract: Systems and techniques are provided for a data matching system having a plurality of clients and a master catalog. In a learning phase of a client, the data matching system builds a client matching table for the client and matches the input request to a specific entry in a particular set of entries in the master catalog. In a post-learning phase of the client, the data matching system uses the client matching table to match the input request to a specific entry in a particular set of entries in the master catalog. In a specific implementation, the data matching system uses a two-step match to build the client matching table. In a first step, a plurality of a set of entries in the master catalog is selected for the input request. In a second step, a particular set of entries is selected using a confidence score.
Type:
Application
Filed:
October 30, 2017
Publication date:
May 2, 2019
Applicant:
CooperVision International Holding Company, LP
Inventors:
JOE LIMA, Tawnya BORDALO, Niklas SLETTELAND, Daniel EISENBARGER, Preston RESENBECK, Shaun SCHOOLEY, Eric ROZRAN
Abstract: Contact lenses that have an ion-impermeable portion and an ion-permeable portion that are able to move on the eye without binding to the eye are described. The contact lenses exhibit an average ionoflux transmittance of at least 1.34×10?4 mm/min. One or more electronic components can be included in the contact lenses. Methods of making the contact lenses are also described.
Type:
Application
Filed:
October 19, 2018
Publication date:
April 25, 2019
Applicant:
CooperVision International Holding Company, LP
Inventors:
Cheng-Chun Peng, Percy Lazon de la Jara
Abstract: The present disclosure provides systems and methods to aid in the resupply of product arrays, such as contact lenses. In an aspect, this is accomplished by providing a physical product array to a reseller. Additionally, a computer-operated application is provided that displays a virtual representation of the physical product array. The reseller can then manipulate the virtual storage array to more easily identify the specific product slots in the array that need to be restocked, and the application can interact directly with an ordering system for the product manufacturer to submit orders for fulfillment. In an aspect, the application stores the product attributes for each slot of the product array, so that a simple visual inspection of the physical array can be translated into the proper product without a reseller having to determine product attributes for the specific array slots.
Type:
Grant
Filed:
August 5, 2015
Date of Patent:
April 2, 2019
Assignee:
CooperVision International Holding Company, LP
Abstract: A contact lens blister package 1 includes (i) a cavity 4 for storing a contact lens 20 and (ii) charging circuitry 3 configured to charge an electronic device 22 forming part of a contact lens 20 stored in said cavity 4. Related methods are also described.
Type:
Application
Filed:
March 22, 2017
Publication date:
March 28, 2019
Applicant:
CooperVision International Holding Company, LP
Abstract: Apparatus and methods are described for manufacturing contact lenses employing dissolvable mold structure. The apparatus and methods involve approaches to dissolve at least portions of a mold and to separate a lens from the mold to present the lens for collection.
Type:
Grant
Filed:
July 6, 2017
Date of Patent:
March 26, 2019
Assignee:
CooperVision International Holding Company, LP
Inventors:
Robert Oag, David Robert Morsley, Jaroslaw W. Orlik, Gregg A. Dean
Abstract: A flexible optical element adopting liquid crystals (LCs) as the materials for realizing electrically tunable optics is foldable. A method for manufacturing the flexible element includes patterned photo-polymerization. The LC optics can include a pair of LC layers with orthogonally aligned LC directors for polarizer-free properties, flexible polymeric alignment layers, flexible substrates, and a module for controlling the electric field. The lens power of the LC optics can be changed by controlling the distribution of electric field across the optical zone.
Type:
Application
Filed:
July 25, 2018
Publication date:
February 14, 2019
Applicant:
CooperVision International Holding Company, LP
Inventors:
Yi-Hsin Lin, Ming-Syuan Chen, Yu-Jen Wang
Abstract: Contact lens packaging (2) includes two or more individual, sealed blister packs (1) coupled together by a connecting label (5), which includes a uni-axial shear polymer film (6). The connecting label (5) is arranged and oriented such that the tear direction of the polymer film (6) is parallel to a line (A) bisecting adjacent blister packs (1). Methods of binding together two or more blister packs (1) are also described.
Type:
Application
Filed:
February 27, 2017
Publication date:
February 7, 2019
Applicant:
CooperVision International Holding Company, LP
Abstract: Contact lenses having even surface coatings are manufactured by coating a polyvinyl alcohol polymer on a lens-forming surface of a contact lens mold, applying a contact lens coating composition onto the polyvinyl alcohol polymer, and curing a contact lens formulation in the coated contact lens mold. During curing, the coating composition transfers from the mold to the contact lens surface. The polyvinyl alcohol helps prevent the contact lens coating composition from being solubilized by the contact lens composition during the curing step.
Type:
Application
Filed:
April 25, 2018
Publication date:
December 13, 2018
Applicant:
CooperVision International Holding Company, LP
Abstract: A silicone elastomer-hydrogel hybrid contact lens includes a silicone elastomer layer and a hydrogel layer adhered to the silicone elastomer layer by a delamination-resistant bond that is formed by an elastomer-swellable monomer that is included in the polymerizable composition used to form the hydrogel layer.
Type:
Grant
Filed:
March 29, 2017
Date of Patent:
November 27, 2018
Assignee:
CooperVision International Holding Company, LP
Inventors:
Victoria Tran, Rachel Marullo, Hang Le, Elissa Irma
Abstract: A silicone elastomer-silicone hydrogel hybrid contact lens comprises a silicone elastomer layer adhered to silicone hydrogel layer by a delamination-resistant bond. The silicone hydrogel layer has a percent swell of about ?5% up to about 20%. The silicone elastomer layer may have one or more objects embedded within it or adhered to its surface. Such objects may include variable-focus lenses and/or electronic components.
Type:
Grant
Filed:
March 29, 2017
Date of Patent:
November 27, 2018
Assignee:
CooperVision International Holding Company, LP
Inventors:
Rachel Marullo, Victoria Tran, Sarah Tao, Arthur Back, Hang Le, Elissa Irma
Abstract: A method of removing an ophthalmic lens from a lens mold portion is provided and includes reciprocally displacing a region of the mold portion and thereby causing an edge portion of the ophthalmic lenses to become detached from the mold portion. Related apparatus, methods of manufacturing ophthalmic lenses, delensing stations, and manufacturing times are provided.
Type:
Grant
Filed:
December 19, 2014
Date of Patent:
November 27, 2018
Assignee:
CooperVision International Holding Company, LP
Inventors:
John Robert Gibson, Terence Michael Cook, James Bryan Cook
Abstract: Ophthalmic device molds made from at least one water-soluble vinyl alcohol copolymer, ophthalmic devices such as ocular inserts and contact lenses and including silicone hydrogel devices formed using these molds, packaged ophthalmic devices present in a solution comprising the at least one water-soluble vinyl alcohol copolymer, and related methods are described. The methods of manufacturing ophthalmic devices can use wet demolding processes, or wet delensing processes or both wet demolding and wet delensing processes involving dissolving the molds in water or an aqueous solution.
Type:
Grant
Filed:
September 15, 2016
Date of Patent:
August 7, 2018
Assignee:
CooperVision International Holding Company, LP
Inventors:
Neil Goodenough, David Robert Morsley, Ian Bruce, Edyta S. Bialek, Lee Darren Norris
Abstract: Methods for making ophthalmic lenses are generally discussed herein with particular discussions extended to plastic injection molded ophthalmic lens molds that are machined or lens buttons located on the injection molds that are machined. The machine process can include setting a lens axis of the ophthalmic lens and machining a ballast that is aligned to a major axis of a toric zone.
Type:
Grant
Filed:
October 23, 2015
Date of Patent:
July 24, 2018
Assignee:
COOPERVISION INTERNATIONAL HOLDING COMPANY, LP
Abstract: Apparatus and methods are described for manufacturing contact lenses by forming a contact lens mold half, and removing the mold half. The mold half can then be combined with a complementary mold half and used to cast-mold a contact lens. The apparatus includes first and second plates each carrying tool halves. The plates reciprocate between an open, spaced apart configuration, and a closed configuration in which they hold complementary tool halves in contact with one another. When the plates are opened after forming a mold half, a gripper plate removes the mold half from the first plate or the second plate.
Type:
Grant
Filed:
December 19, 2014
Date of Patent:
July 24, 2018
Assignee:
CooperVision International Holding Company, LP
Inventors:
John Robert Gibson, Hayden Atkinson, Terence Michael Cook, James Bryan Cook
Abstract: A tray (20) for holding contact lens mold assemblies (70) during thermal curing of a contact lens precursor material in an oven (210) to form contact lenses. The tray (20) comprises a plurality of plates (60) and a frame (25) supporting the plates (60). The frame (25) is configured to be stacked vertically with a plurality of identical frames to form a tray stack (10). Each plate (60) is a carbon-fiber reinforced polymer plate and comprises a plurality of support structures (110) each arranged to support one contact lens mold assembly (70) during curing and a plurality of channels (90, 100) connecting the support structures (110), to allow gases to flow between them in the tray stack (10) during curing.
Type:
Grant
Filed:
August 24, 2017
Date of Patent:
July 24, 2018
Assignee:
CooperVision International Holding Company, LP
Inventors:
John Robert Gibson, Geoffrey Douglas Sydney Payne
Abstract: A contact lens comprises a hydrogel lens body and a non-expandable object embedded within the hydrogel lens body. The surface energy of the non-expandable object and the modulus of the hydrogel lens body are selected so as to reduce distortion during hydration of the hydrogel.
Type:
Application
Filed:
October 24, 2017
Publication date:
June 21, 2018
Applicant:
CooperVision International Holding Company, LP
Abstract: A collet (230) for holding a contact lens mold half (240) during machining of a surface of the mold half (240) comprises a disc (235) having a face and defining: a central structure (250a), at the centre of the face, for receiving a head portion (240a) of the mold half (240), and an elongate recess (250b), in the face, for receiving a tail portion (240b) of the mold half (240), the elongate recess (250b) extending from the central structure (250a) along a radius of the disc (235).
Type:
Application
Filed:
August 25, 2016
Publication date:
June 21, 2018
Applicant:
CooperVision International Holding Company, LP