Patents Assigned to Corus Aluminium Walzprodukte GmbH
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Publication number: 20090226343Abstract: An aluminium alloy product having high strength, excellent corrosion resistance and weldability, having the following composition in wt. %: Mg 3.5 to 6.0, Mn 0.4 to 1.2, Fe<0.5, Si<0.5, Cu<0.15, Zr<0.5, Cr<0.3, Ti 0.03 to 0.2, Sc<0.5, Zn<1.7, Li<0.5, Ag<0.4, optionally one or more of the following dispersoid forming elements selected from the group consisting of erbium, yttrium, hafnium, vanadium, each <0.5 wt. %, and impurities or incidental elements each <0.05, total <0.15, and the balance being aluminium.Type: ApplicationFiled: August 14, 2006Publication date: September 10, 2009Applicant: CORUS ALUMINIUM WALZPRODUKTE GMBHInventors: Nadia TELIOUI, Steven Dirk MEIJERS, Andrew NORMAN
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Publication number: 20080289732Abstract: Method for making an aluminium-magnesium alloy in the form of a rolled product, having the composition in weight percent of: Mg 4.8-5.6, Mn 0.05-0.4, Zn 0.40-0.6, Cu 0.06-0.35, Cr 0.25 max., Fe 0.35 max., Si 0.25 max., Zr 0.12 max., Ti 0.3 max., others (each) max. 0.05, (total) max. 0.15, and balance aluminium.Type: ApplicationFiled: July 29, 2008Publication date: November 27, 2008Applicants: CORUS ALUMINIUM NV, CORUS ALUMINIUM WALZPRODUKTE GMBHInventors: Job Anthonius Van Der Hoeven, Linzhong Zhuang, Bruno Schepers, Peter De Smet, Jean Pierre Jules Baekelandt
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Publication number: 20070151636Abstract: A wrought aluminium AA7000-series alloy product, including (in wt %): Zn 7.5 to 14.0, Mg 1.0 to 5.0, Cu<0.28, Fe<0.30, Si<0.25, and one or more members selected from the group of: Zr<0.30, Ti<0.30, Hf<0.30, Mn<0.80, Cr<0.40, V<0.40, and Sc<0.70, remainder: incidental elements and impurities, each <0.05, total <0.15, and balance aluminium. The product having reduced hot crack sensitivity, and improved strength and toughness properties, and when in artificially aged condition having a hardness of more than 180 HB.Type: ApplicationFiled: July 5, 2006Publication date: July 5, 2007Applicant: Corus Aluminium Walzprodukte GmbHInventors: Achim Buerger, Sabine Spangel, Jorgen Van De Langkruis, Paola Morra, Rinze Benedictus, Johan Boezewinkel, Sabri Sengo, Alfred Heinz, Claus Mortiz, Andrew Norman, Sunil Khosla
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Publication number: 20070122648Abstract: A multi-layered brazing sheet with improved long life corrosion resistance achieved by balancing the Zn, Cu, Mn, Si and Mg content of the core and interliner alloy. The brazing sheet has a core of a 3xxx alloy, an inner braze cladding of a 4xxx alloy, and between core and inner braze cladding an interliner of a 3xxx alloy. The 3xxx alloy of the core has 0.55-1.0 wt % Cu, 0.7-1.8 wt % Mn, <0.3 wt % Mg, <0.4 wt % Zn. The 3xxx alloy of the interliner has <0.25 wt % Cu, 0.5-1.5 wt % Mn, <0.3 wt % Mg, 0.1-5.0 wt % Zn. A 1xxx or 7xxx alloy could be used for the interliner instead of the 3xxx alloy.Type: ApplicationFiled: October 12, 2006Publication date: May 31, 2007Applicant: CORUS ALUMINIUM WALZPRODUKTE GMBHInventors: Klaus Vieregge, Sampath Desikan, Adrianus Wittebrood, Mark Roger
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Publication number: 20060243016Abstract: Method of manufacturing consumable filler metal wire, rod, or stick, and the like, of predetermined length and cross-section for use in welding, including: providing an ingot of a first metal and one or more different further metals; forming composite product by providing the ingot of the first metal with one or more hollow cores in substantially parallel relation to each other and locating in the hollow cores the different further metal or metals; applying pressure to the composite product to reduce its cross-section to a predetermined cross-section to form feedstock. Optionally further deforming the feedstock by mechanical pressure to form wire, rod or stick, of final cross-section so ultimate alloying of the first metal with the different further metal or metals occurs when the wire, rod or stick is used as filler material or consumable electrode during welding. Using this filler metal for welding an assembly of aluminium members.Type: ApplicationFiled: March 17, 2006Publication date: November 2, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventor: Huibrecht Wouters
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Publication number: 20060174980Abstract: Disclosed is a Al—Zn alloy wrought product, and a method of manufacturing such a product, with an improved combination of high toughness and high strength by maintaining good corrosion resistance, the alloy including (in weight percent): Zn 6.0-11.0, Cu 1.4-2.2, Mg 1.4-2.4, Zr 0.05-0.15, Ti<0.05, Hf and/or V<0.25, and optionally Sc and/or Ce 0.05-0.25, and Mn 0.05-0.12, other elements each less than 0.05 and less than 0.50 in total, balance aluminium, wherein such alloy has an essentially fully unrecrystallized microstructure at least at the position T/10 of the finished product.Type: ApplicationFiled: September 30, 2005Publication date: August 10, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Rinze Benedictus, Christian Keidel, Alfred Heinz
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Publication number: 20060177688Abstract: Disclosed is an aluminium alloy brazing material which is substantially lithium-free and calcium-free, and has the composition, in weight percent: Si 5.0 to 14.0; Fe 0.1 to 0.7; Mn 0.2 to 1.5; Mg max. 2.0; Zn max 1.0; optionally a wetting agent as alloying element up to 1%, and balance Al and inevitable impurities.Type: ApplicationFiled: January 19, 2006Publication date: August 10, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventor: Steven Meijers
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Publication number: 20060157352Abstract: Disclosed is a method of applying a metal layer onto at least one surface of an aluminium or aluminium alloy workpiece, including the steps of pre-treating the surface by cathodic activation in a pre-treatment bath containing sulphuric acid and metal-ions selected from the group consisting of nickel, iron and cobalt, and applying a metal layer by electroplating the pre-treated workpiece. The metal layer is selected from the group consisting of nickel, iron, cobalt, and alloys thereof.Type: ApplicationFiled: December 29, 2005Publication date: July 20, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Jacques Hubert Wijenberg, Adrianus Wittebrood
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Patent number: 7078111Abstract: Disclosed is a brazing sheet product including a core metal sheet (1), on at least one side of the core metal sheet (1) a clad layer (2) made of an aluminium brazing alloy comprising silicon in an amount in the range of 4 to 14% by weight, and on at least one outersurface of the clad layer (2) a layer comprising iron or iron alloy (4), and on the outersurface of the layer comprising iron or iron alloy (4) a further layer (3) including a metal X, whereby X is selected from the group consisting of tin, zinc, bismuth, indium, antimony, strontium, titanium, manganese, copper, or combinations of two or more thereof. Also, disclosed is a method of manufacturing such a brazing product, and a brazed assembly including at least one component made of this brazing product.Type: GrantFiled: December 11, 2003Date of Patent: July 18, 2006Assignee: Corus Aluminium Walzprodukte GmbHInventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Patent number: 7056597Abstract: Disclosed is a brazing sheet product comprising a core metal sheet, on at least one side of the core sheet a clad layer of an aluminium brazing alloy comprising silicon in an amount in the range of 4 to 14% by weight, and further comprising on at least one outersurface of the clad layer a coated layer of iron-X alloy, wherein X is selected from one or more members of the group consisting of tin, zinc, manganese, and copper, and such that the clad layer and all layers exterior thereto form a metal filler for a brazing operation and having a composition with the proviso that the mol-ratio of Fe:X is in the range of 10:(0.3 to 6). The invention also relates to a method of manufacturing such a brazing product, and to a brazed assembly comprising at least one component made of this brazing product.Type: GrantFiled: December 11, 2003Date of Patent: June 6, 2006Assignee: Corus Aluminium Walzprodukte GmbHInventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
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Publication number: 20060112557Abstract: Disclosed is a tube made of a profile rolled metal product, in particular for use in heat exchangers, a rolled metal product and a method of producing the same. The tube includes a first wall and a second wall forming two opposing sides of the tube, and a plurality of reinforcing structures connecting the first and second walls and forming longitudinal passages between them. Each reinforcing structure is formed by a longitudinal ridge on the first wall projecting towards the second wall and a longitudinal ridge on the second wall protecting towards the first wall. The ridges are joined to each other at their sides.Type: ApplicationFiled: October 4, 2005Publication date: June 1, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Achim Buerger, Adrianus Jacobus Wittebrood, Nicole Cornelia Maria Agatha Smits
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Publication number: 20060105193Abstract: A method of producing an aluminium alloy brazing sheet for the manufacturing of light brazed assemblies, wherein said brazing sheet has good formability, combined with a low susceptibility to core penetration in the end annealed as-produced condition after stretching, forming and/or shaping and brazing are disclosed. Assemblies made according to the method are also disclosed.Type: ApplicationFiled: October 11, 2005Publication date: May 18, 2006Applicants: CORUS L.P., CORUS ALUMINIUM WALZPRODUKTE GMBHInventors: Achim Burger, Scott Haller, Guy Laliberte
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Patent number: 7041385Abstract: The invention relates to a coiled composite sheet material far brazing, the composite sheet material having a structure comprising a substrate, the substrate including an aluminium substrate and/or an aluminium alloy substrate, on at least one side coupled to a carrier layer having a thickness of at most 150 ?m and additionally a polymer being homopolymers of olefin, or a copolymer of an olefin and a non-olefinic comonomer copolymerizable with the olefin being vinyl monomer, acrylic acid, methacrylic acid and/or acetic acid as a carder filled with a brazing flux material.Type: GrantFiled: May 10, 2004Date of Patent: May 9, 2006Assignee: Corus Aluminium Walzprodukte GmbHInventor: Adrianus Jacobus Wittebrood
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Patent number: 7037453Abstract: The invention relates to a process for forming a laminate comprising a core of a compressed metal powder mixed with a foaming agent between two metal layers, comprising the successive steps of providing two metal strips and a stock of powder comprising a metal powder mixed with a foaming agent; applying a layer of the powder between the two metal strips; feeding the metal strips, with the powder between them, to a rolling mill; rolling the two strips with the powder between them to form a laminate of compressed powder between two metal layers. The invention also relates to an associated device and to the product formed using the process.Type: GrantFiled: January 17, 2001Date of Patent: May 2, 2006Assignee: Corus Aluminium Walzprodukte GmbHInventors: Peter Conrad Hubert Ament, Nicolaas Dirk Adrianus Kooij, Christiaan Johannes Kooij, Anthony Stephan Verdier
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Publication number: 20060081687Abstract: The present invention relates to a filler wire alloy composition including, in wt. %: Mg 6.0 to 9.5%, Mn 0.9 to 2.0%, Zn 0.2 to 0.9%, Zr?0.3%, preferably 0.05 to 0.25%, Cr?0.5%, Sc?2.8%, Cu?0.5%, preferably ?0.25%, Fe?0.5%, Si?0.5%, Ti?0.3%, the balance aluminium and incidental elements and impurities. The invention further relates to a welded structure welded together with the present filler alloy.Type: ApplicationFiled: October 12, 2005Publication date: April 20, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Klaus Mechsner, Huibrecht Wouters
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Publication number: 20060078755Abstract: The invention relates to a weldable, high-strength aluminium alloy wrought product, which may be in the form of a rolled, extruded or forged form, containing the elements, in weight percent, Si 0.8 to 1.3, Cu 0.2 to 1.0, Mn 0.5 to 1.1, Mg 0.45 to 1.0, Ce 0.01 to 0.25, and preferably added in the form of a Misch Metal, Fe 0.01 to 0.3, Zr<0.25, Cr<0.25, Zn<1.4, Ti<0.25, V<0.25, others each<0.05 and total<0.15, balance aluminium. The invention relates also to a method of manufacturing such an aluminium alloy product.Type: ApplicationFiled: June 8, 2005Publication date: April 13, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Rinze Benedictus, Guido Weber, Alfred Haszler, Christian Keidel
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Publication number: 20060070689Abstract: Disclosed is a method of heat treating an aluminium alloy member having a main surface, including the steps of (a) subjecting the member to a solution heat treatment (b) quenching the member and (c) reheating the member in a pre-ageing heat treatment step. The pre-ageing heat treatment is conducted by holding the aluminium alloy member close to a heating plate. Also disclosed is a product produced according to this method, and to an apparatus for performing the pre-ageing heat treatment.Type: ApplicationFiled: September 30, 2005Publication date: April 6, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventor: Ingo Kropfl
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Publication number: 20060070686Abstract: Moulding plate of an aluminium wrought alloy including, in weight percent: Si 1.4-2.1, Mn 0.8-1.2, Cu 0.45-0.9, Mg 0.7-1.2, Ti <0.15, Zn <0.4, Fe <0.7, one or more of Zr, Cr, V each <0.25, incidental elements and impurities, each <0.05, total <0.25, the balance aluminium, and having a thickness of more than 0.6 mm and in T6 temper condition having a hardness of more than 105 HB. A method of making the plate is also disclosed.Type: ApplicationFiled: October 3, 2005Publication date: April 6, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Claus Jurgen Moritz, Jorgen Van De Langkruis
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Publication number: 20060032560Abstract: The present invention relates to a method of producing a high damage tolerant aluminium alloy rolled product a high toughness and an improved fatigue crack growth resistance, including the steps of: a.) casting an ingot having a composition selected from the group comprising AA2000, AA5000, AA6000, and AA7000-series alloys; b.) homogenising and/or pre-heating the ingot after casting; c.) hot rolling the ingot into a hot rolled product and optionally cold rolling the hot rolled product into a cold rolled product, wherein the hot rolled product leaves the hot rolling mill at an hot-mill exit temperature (TExit) and cooling the hot rolled product from the TExit to 150° C. or lower with a controlled cooling cycle with a cooling rate falling within the range defined by: T(t)=50?(50?TExit)e?t and wherein T(t) is the temperature (° C.) as function in time (hrs), t is the time (hours) and ? is in the range of ?0.09±0.05 (hrs?1).Type: ApplicationFiled: October 29, 2004Publication date: February 16, 2006Applicant: Corus Aluminium Walzprodukte GmbHInventors: Rinze Benedictus, Alfred Heinz, Christian Keidel, Alfred Haszler, Guido Weber
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Patent number: 6994919Abstract: The invention relates to a brazing sheet product including a core sheet, on at least one side of the core sheet a clad layer of an aluminum alloy including silicon in an amount in the range of 4 to 14% by weight, and further including on at least one outersurface of the clad layer a plated layer of nickel-tin alloy, such that the clad layer and all layers exterior thereto form a metal filler for a brazing operation and have a composition with the proviso that the mol-ratio of Ni:Sn is in the range of 10:(0.5 to 9).Type: GrantFiled: July 18, 2003Date of Patent: February 7, 2006Assignees: Corus Aluminium Walzprodukte GmbH, Corus Technology BVInventors: Jacques Hubert Olga Joseph Wijenberg, Adrianus Jacobus Wittebrood, Joop Nicolaas Mooij