Patents Assigned to Corus Aluminium Walzprodukte GmbH
  • Patent number: 6495269
    Abstract: A metallurgical product, such as brazing sheet, comprises a core, on at least one side of the core an interlayer bonded to the core and a cladding bonded to the interlayer. The core and the interlayer are a compositely cast material having at their mutual interface a bond formed in a casting process by their simultaneous solidification from contacting melts of their respective materials. This provides a simple process, with good adhesion. The cladding is applied subsequently and the composite material is rolled into a sheet or plate product.
    Type: Grant
    Filed: August 20, 1999
    Date of Patent: December 17, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Dietmar Franz Brandner
  • Patent number: 6416884
    Abstract: The disclosure relates to an aluminium-base weld filler alloy having the following composition in weight percent: Mg 5.0-6.5, Mn 0.4-1.2, Zn 0.4-<2.0, Zr 0.05-0.3, Cr 0.3 max., Ti 0.2 max., Fe 0.5 max., Si 0.5 max., Cu 0.25 max., balance Al and inevitable impurities. Further, the disclosure relates to a method of manufacturing an aluminium-base weld wire, and to a method of constructing welded constructions.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: July 9, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath
  • Patent number: 6413331
    Abstract: Aluminum alloy in the form of a sheet, plate or extrusion, having a composition in the range (in weight %): Si <0.15 Mn 0.7-1.5 Mg up to 0.8 Cu 0.5-1.5 Fe <0.4 Cr <0.30 Ti <0.30 V <0.30 Zr <0.30 others each < 0.05 total < 0.15 balance aluminium and said aluminum alloy is provided in an aged condition.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: July 2, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Timothy John Hurd, Nicolaas Dirk Adrianus Kooij, Achim Bürger, Klaus Vieregge
  • Patent number: 6406567
    Abstract: Stress relieving of an age hardenable aluminium alloy product after solution heat treatment and quenching, is carried out by a permanent cold plastic deformation applied by the steps: (a) applying a stress-relieving cold mechanical stretch to said product, and (b) applying a stress-relieving cold compression to said product. This combined treatment gives improved strength and toughness and at least comparable distortion after machining.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: June 18, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Alfred Ludwig Heinz, Otmar Martin Müller
  • Patent number: 6391129
    Abstract: The invention relates to an aluminium extrusion alloy comprising in weight percent: Mn 1.0-1.4, Cu 0.2-2.0, Mg 0.1-0.6, Si 0.15-1.0, Fe 0.8 max., Zn 0.25 max., Ti 0.15 max., Cr 0.35 max., Zr and/or V in total 0.25 max., others up to 0.05 each, total 0.15, balance aluminium, and with the proviso that (Cu+Mg)>0.7, and which aluminium extrusion alloy is particularly suitable for application in brazed assemblies, and the invention further relates to a method of its manufacture.
    Type: Grant
    Filed: June 7, 2000
    Date of Patent: May 21, 2002
    Assignees: Corus Aluminium N.V., Corus Aluminium Walzprodukte GmbH
    Inventors: Timothy John Hurd, Klaus Vieregge, Louis Walter Marie Paul Tack, Arne Mulkers
  • Patent number: 6391476
    Abstract: A brazing sheet product having a core sheet (1) made of an aluminium alloy, having one or both of the surfaces of the core sheet clad with an aluminium clad layer (2), and a layer (3) comprising nickel on the outersurface of one or both the aluminium clad layer or layers (2). There is a layer (4) comprising zinc or tin as a bonding layer between the outersurface of the aluminium clad layer or layers (2) and the layer (3) comprising nickel. The aluminium clad alloy layer comprises, in weight percent: Si 2 to 18, Mg up to 8.0, Zn up to 5.0, Cu up to 5.0, Mn up to 0.30, In up to 0.30, Fe up to 0.80, Sr up to 0.20, at least one element selected from the group consisting of: Bi 0.01 to 1.0, Pb 0.01 to 1.0, Li 0.01 to 1.0, Sb 0.01 to 1.0, impurities each up to 0.05, total up to 0.20; and balance aluminium.
    Type: Grant
    Filed: March 9, 2001
    Date of Patent: May 21, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Patent number: 6383661
    Abstract: The invention relates to a method of manufacturing an Al or Al alloy workpiece, including the steps of (a) providing an Al or Al alloy workpiece, (b) pre-treating of the outersurface of the Al or Al alloy workpiece, and (c) plating a metal layer including nickel onto the outersurface of the pre-treated Al or Al alloy workpiece. During step (c) the metal layer including nickel is deposited by electroplating both nickel and bismuth using an aqueous bath comprising a nickel-ion concentration in a range of 10 to 100 g/l and a bismuth-ion concentration in the range of 0.01 to 10 g/l. The invention further relates to an aqueous plating bath for use in the method of this invention.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: May 7, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg, Joop Nicolaas Mooij
  • Patent number: 6379818
    Abstract: A brazing sheet product and a method of manufacturing a brazing sheet product in which a layer comprising nickel is plated onto a surface of a clad layer made of an aluminium-silicon alloy containing silicon in the range of 2 to 18 weight %, wherein the surface is pre-treated by application of a bonding layer comprising zinc or tin. The application of the bonding layer may be by a zincate or a stannate treatment. The use of lead to promote wetting during brazing can be reduced or avoided, or other elements such as bismuth can be used.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: April 30, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Joop Nicolaas Mooij, Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph
  • Patent number: 6352789
    Abstract: The invention relates to a brazing sheet with a two-layer structure or a three-layer structure, having a core sheet made of an aluminium alloy core material and on one side or both sides thereof a brazing layer of an aluminium alloy containing silicon as main alloying element, wherein the aluminium alloy of the core sheet has the composition (in weight %) Mn 0.5 to 1.5 Cu 0.5 to 2.0 Si 0.3 to 1.5 Mg <0.05 Fe <0.4 Ti <0.15 Cr <0.35 Zr and/or V <0.35 in total Zn <0.25 balance aluminium and unavoidable impurities, and wherein said brazing sheet has a post-braze 0.2% yield strength of at least 50 MPa and having a corrosion life of more than 12 days in a SWAAT test without perforations in accordance with ASTM G-85, and further to a method of its manufacture.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: March 5, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Timothy John Hurd, Nicolaas Dirk Adrianus Kooij, Achim Bürger, Klaus Vieregge
  • Patent number: 6342113
    Abstract: A high strength Al—Mg alloy in plate or extrusion form having significantly improved strength in both soft and work-hardened tempers as compared with AA5083 is provided. The materials have ductility, pitting, stress and exfoliation corrosion resistances equivalent to those of the AA5083. The materials have improved long term stress and exfoliation corrosion resistances at temperatures above 80° C. The composition is 5-6% Mg, >0.6-1.2% Mn, 0.4-1.5% Zn, 0.05-0.25% Zr, up to 0.3% Cr, up to 0.2% Ti, up to 0.5% each Fe and Si, up to 0.4% each Cu and Ag, remainder Al and inevitable impurities. Manufacture of plate of this alloy is by homogenizing an ingot, hot rolling the ingot into plate in the range 400-530° C., cold rolling the plate with or without inter-annealing, final and optionally inter-annealing of the cold rolled material at temperatures in the range 200-550° C.
    Type: Grant
    Filed: February 20, 2001
    Date of Patent: January 29, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath
  • Patent number: 6338446
    Abstract: A metallic coating layer is removed at least partly from scrap metal pieces having a core and the coating layer on the core. The coating layer has a lower melting temperature than the core. The scrap metal pieces are agitated in a container with abrading elements so as to cause multiple collisions, whereby the coating layer is at least partly removed. During the agitating the container temperature is a temperature T in the range Ts(coat)<T<TL(core) wherein Ts(coat) is the solidus temperature of the coating layer and TL(core) is the liquidus temperature of the core. The agitation may be by rotationally tumbling or shaking the scrap metal pieces and the abrading elements.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: January 15, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventor: Adrianus Jacobus Wittebrood
  • Patent number: 6337147
    Abstract: Improved shape and strength of the weld in a welded structure are obtained by use of a weldable aluminum product comprising a structural component which is a sheet, a plate or an extruded body and is made of an aluminum alloy containing not more than 1.5 wt % Zn. This component has, adhered on at least one side, a cladding layer made of an AA7xxx-series alloy having a corrosion potential lower than that of the alloy of the structural component. The alloy of the structural component is preferably an AA5xxx-series alloy containing Mg in the range 2 to 6 wt %.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: January 8, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Klaus Alfons Mechsner
  • Patent number: 6302973
    Abstract: Aluminium-magnesium-zinc-silicon alloy, preferably in the form of a plate or a sheet or an extrusion, having the following composition in weight percent: Mg 0.5-1.5; Zn 0.1-3.8; Si 0.05-1.5; Mn 0.2-0.8; Zr 0.05-0.25; Cr 0.3 max.; Cu<0.3; Fe 0.5 max.; Ag 0.4 max.; Ti 0.2 max.; balance Al and inevitable impurities.
    Type: Grant
    Filed: January 22, 2000
    Date of Patent: October 16, 2001
    Assignees: Corus Aluminium Walzprodukte GmbH, Corus Aluminium Profiltechnik GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath
  • Patent number: 6294272
    Abstract: An aluminium alloy for use as a core material in brazing sheet, comprising, in weight %: Mn 0.7-1.5, Cu 0.6-1.0, Fe not more than 0.4, Si less than 0.1, Mg 0.05-0.8, Ti 0.02-0.3, Cr 0.1-0.25, Zr 0.1-0.2, balance Al and unavoidable impurities, wherein 0.20<(Cr+Zr)≦0.4, the alloy being capable of obtaining in the post-brazing state 0.2% yield strength of at least 65 MPa and having a corrosion life of more than 11 days in a SWAAT test without perforations in accordance with ASTM G-85.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: September 25, 2001
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Jeroen Andreas Helmuth Söntgerath, Achim Bürger, Klaus Vieregge
  • Patent number: 6277219
    Abstract: The invention relates to a product comprising an aluminum base alloy consisting of (in weight %): Cu 3.8-4.9, Mg 1.2-1.8, Mn 0.1-0.9, Fe max. 0.12, Si max. 0.10, Ti max. 0.15, Zn max. 0.20, Cr max. 0.10, impurities each max. 0.05, total max. 0.15, balance aluminum. The product having a minimum L-0.2%yield strength of 300 MPa or more, a minimum LT-0.2%yield strength of 270 MPa, a minimum T-L fracture toughness KC(ao) of 100 MPa.m or more for a 700 mm wide CCT-panel, and has in both L/ST- and LT/ST-sections an average grain size of at least 6 according to ASTM E-112. Further the invention relates to a method for the manufacturing of such a product.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: August 21, 2001
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Ludwig Heinz, Alfred Johann Peter Haszler
  • Patent number: 6238495
    Abstract: A high strength Al—Mg alloy in plate or extrusion form having significantly improved strength in both soft and work-hardened tempers as compared with AA5083 is provided. The materials have ductility, pitting, stress and exfoliation corrosion resistances equivalent to those of the AA5083. The materials have improved long term stress and exfoliation corrosion resistances at temperatures above 80° C. The composition is 5-6% Mg, >0.6-1.2% Mn, 0.4-1.5% Zn, 0.05-0.25% Zr, up to 0.3% Cr, up to 0.2% Ti, up to 0.5% each Fe and Si, up to 0.4% each Cu and Ag, remainder Al and inevitable impurities. Manufacture of plate of this alloy is by homogenizing an ingot, hot rolling the ingot into plate in the range 400-530° C., cold rolling the plate with or without inter-annealing, final and optionally inter-annealing of the cold rolled material at temperatures in the range 200-550° C.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: May 29, 2001
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Desikan Sampath
  • Patent number: 6159315
    Abstract: Stress relieving of an age hardenable aluminium alloy product after solution heat treatment and quenching, is carried out by a permanent cold plastic deformation applied by the steps of:(a) applying a stress-relieving cold mechanical stretch to said product, and(b) applying a stress-relieving cold compression to said product.This combined treatment gives improved strength and toughness and at least comparable distortion after machining.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: December 12, 2000
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Alfred Ludwig Heinz, Otmar Martin Muller
  • Patent number: 6153854
    Abstract: In the welding of aluminum alloy, structural components, e.g. in the aerospace industry, one of the welded components is a sheet product having a core and a clad layer of filler material. During welding, the clad layer provided filler for the welding pool, and the core remains substantially unmelted. Consequently, adhesion between the core and the clad layer maintains its strength, e.g. keeps at least 80% of its pre-welding strength.
    Type: Grant
    Filed: December 1, 1999
    Date of Patent: November 28, 2000
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Alfred Johann Peter Haszler, Guido Weber