Patents Assigned to CreeLED, Inc.
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Patent number: 11335833Abstract: Light-emitting diodes (LEDs), LED arrays, and related devices are disclosed. An LED device includes a first LED chip and a second LED chip mounted on a submount with a light-altering material in between. The light-altering material may include at least one of a light-reflective material and/or a light-absorbing material. Individual wavelength conversion elements may be arranged on each of the first and second LED chips. The light-altering material may improve the contrast between the first and second LED chips as well as between the individual wavelength conversion elements. LED devices may include submounts in modular configurations where LED chips may be mounted on adjacent submounts to form an LED array. Each LED chip of the LED array may be laterally separated from at least one other LED chip by a same distance and a light-altering material may be arranged around the LED array.Type: GrantFiled: August 31, 2018Date of Patent: May 17, 2022Assignee: CREELED, INC.Inventors: Sung Chul Joo, Kenneth M. Davis, David Suich, Jae-Hyung Park, Arthur F. Pun
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Patent number: 11292966Abstract: A method is disclosed for forming a blended phosphor composition. The method includes the steps of firing precursor compositions that include europium and nitrides of at least calcium, strontium and aluminum, in a refractory metal crucible and in the presence of a gas that precludes the formation of nitride compositions between the nitride starting materials and the refractory metal that forms the crucible. The resulting compositions can include phosphors that convert frequencies in the blue portion of the visible spectrum into frequencies in the red portion of the visible spectrum.Type: GrantFiled: July 31, 2020Date of Patent: April 5, 2022Assignee: CREELED, INC.Inventors: Brian T. Collins, Christopher P. Hussell, David T. Emerson, Ronan P. Le Toquin
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Publication number: 20220093830Abstract: A stabilized fluoride phosphor for light emitting diode (LED) applications includes a particle comprising manganese-activated potassium fluorosilicate and an inorganic coating on each of the particles. The inorganic coating comprises a silicate. A method of making a stabilized fluoride phosphor comprises forming a reaction mixture that includes particles comprising a manganese-activated potassium fluorosilicate; a reactive silicate precursor; a catalyst; a solvent; and water in an amount no greater than about 10 vol. %. The reaction mixture is agitated to suspend the particles therein. As the reactive silicate precursor undergoes hydrolysis and condensation in the reaction mixture, an inorganic coating comprising a silicate is formed on the particles. Thus, a stabilized fluoride phosphor is formed.Type: ApplicationFiled: December 2, 2021Publication date: March 24, 2022Applicant: CREELED, INC.Inventors: Ryan Gresback, Kenneth Lotito, Linjia Mu
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Patent number: 11270897Abstract: An apparatus and associated method for high speed and/or mass transfer of electronic components onto a substrate comprises transferring, using an ejector assembly, electronics components (e.g., light emitting devices) from a die sheet onto an adhesive receiving structure to form a predefined pattern including electronic components thereon, and then transferring the electronic components defining the predefined pattern onto a substrate (e.g., a translucent superstrate) for light emission therethrough to create a high-density (e.g., high resolution) display device utilizing, for example, mini- or micro-LED display technologies.Type: GrantFiled: February 20, 2020Date of Patent: March 8, 2022Assignee: CREELED, INC.Inventors: Christopher P. Hussell, Peter Scott Andrews
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Patent number: 11251348Abstract: Described herein are LED chips comprising pluralities of active regions on the same submount. These active regions are individually addressable, such that beam output from the LEDs can be controlled simply by selectively activating the desired active region in the plurality without resorting to incorporation of advanced optics and reflectors comprising complex moving parts. In some embodiments, one or more active regions can surround one or more other active regions. In some embodiments, the various active regions are individually addressable by virtue of each active region comprising its own anode and sharing a common cathode. In some embodiments, the various active regions are individually addressable by virtue of each active region comprising its own cathode and sharing a common anode. In some embodiments, each active region comprises its own anode and its own cathode.Type: GrantFiled: April 20, 2015Date of Patent: February 15, 2022Assignee: CREELED, INC.Inventors: Thomas Place, Kevin Ward Haberern
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Patent number: 11251342Abstract: A stabilized fluoride phosphor for light emitting diode (LED) applications includes a particle comprising manganese-activated potassium fluorosilicate and an inorganic coating on each of the particles. The inorganic coating comprises a silicate. A method of making a stabilized fluoride phosphor comprises forming a reaction mixture that includes particles comprising a manganese-activated potassium fluorosilicate; a reactive silicate precursor; a catalyst; a solvent; and water in an amount no greater than about 10 vol. %. The reaction mixture is agitated to suspend the particles therein. As the reactive silicate precursor undergoes hydrolysis and condensation in the reaction mixture, an inorganic coating comprising a silicate is formed on the particles. Thus, a stabilized fluoride phosphor is formed.Type: GrantFiled: February 19, 2020Date of Patent: February 15, 2022Assignee: CREELED, INC.Inventors: Ryan Gresback, Kenneth Lotito, Linjia Mu
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Patent number: 11251164Abstract: Light emitting diodes are disclosed that utilize multiple conversion materials in the conversion process in order to achieve the desired emission color point. Different embodiments of the present invention can comprise different phosphor types in separate layers on, above or around one or a plurality of LED chips to achieve the desired light conversion. The LEDs can then emit a desired combination of light from the LED chips and conversion material. In some embodiments, conversion materials can be applied as layers of different phosphor types in order of longest emission wavelength phosphor first, followed by shorter emission phosphors in sequence as opposed to applying in a homogeneously mixed phosphor converter. The conversion material layers can be applied as a blanket over the LED chips and the area surrounding the chip, such as the surface of a submount holding the LED chips.Type: GrantFiled: August 6, 2014Date of Patent: February 15, 2022Assignee: CreeLED, Inc.Inventors: Fan Zhang, James Ibbetson, Bernd Keller, Thodore Lowes, Antony Van De Ven, Deborah Kircher, Tao Feng Gilbert, Peter Andrews
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Patent number: 11233183Abstract: Light-emitting diodes (LEDs), LED arrays, and related devices are disclosed. An LED device includes a first LED chip and a second LED chip mounted on a submount with a light-altering material in between. The light-altering material may include at least one of a light-reflective material and/or a light-absorbing material. Individual wavelength conversion elements may be arranged on each of the first and second LED chips. The light-altering material may improve the contrast between the first and second LED chips as well as between the individual wavelength conversion elements. The light-altering material may include at least one of nanoparticles, nanowires, mesowires, or combinations thereof. LED devices may include submounts in modular configurations where LED chips may be mounted on adjacent submounts to form an LED array.Type: GrantFiled: August 20, 2019Date of Patent: January 25, 2022Assignee: CreeLED, Inc.Inventors: David Suich, Arthur F. Pun, Kenneth M. Davis
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Patent number: 11222996Abstract: A stabilized fluoride phosphor for light emitting diode (LED) applications includes a particle comprising manganese-activated potassium fluorosilicate and an inorganic coating on each of the particles. The inorganic coating comprises a silicate. A method of making a stabilized fluoride phosphor comprises forming a reaction mixture that includes particles comprising a manganese-activated potassium fluorosilicate; a reactive silicate precursor; a catalyst; a solvent; and water in an amount no greater than about 10 vol. %. The reaction mixture is agitated to suspend the particles therein. As the reactive silicate precursor undergoes hydrolysis and condensation in the reaction mixture, an inorganic coating comprising a silicate is formed on the particles. Thus, a stabilized fluoride phosphor is formed.Type: GrantFiled: February 19, 2020Date of Patent: January 11, 2022Assignee: CREELED, INC.Inventors: Ryan Gresback, Kenneth Lotito, Linjia Mu
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Patent number: 11189766Abstract: Solid-state lighting devices including light-emitting diodes (LEDs) and LED packages are disclosed. LED packages are provided with improved thermal and/or electrical coupling between LED chips and submounts or lead frames. Various configurations of submounts with via arrangements are disclosed to provide improved coupling between LED chips and submounts. LED chip contacts are disclosed with one or more openings that are registered with vias to provide more uniform mounting. Multiple LED chips may be arranged around a thermally conductive element on a submount, and a via in the submount may be registered with the thermally conductive element. Subassemblies are provided between LED chips and lead frames to improve electrical and thermal coupling. Underfill materials may be arranged between LED chips and lead frames to provide improved mechanical support.Type: GrantFiled: January 16, 2019Date of Patent: November 30, 2021Assignee: CreeLED, Inc.Inventors: Arthur F. Pun, Colin Blakely, Kyle Damborsky, Jae-Hyung Jeremiah Park
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Patent number: 11145689Abstract: Solid-state lighting devices including light-emitting diodes (LEDs) and more particularly LED chips and related methods are disclosed. LED chips are provided that include an indicia arranged between a primary light-emitting face and a mounting face of the LED chip. The indicia may include at least one of a logo, one or more alphanumeric characters, or a symbol, among others that are configured to convey information. Arrangements of at least one of an n-contact, a p-contact, or a reflector layer of the LED chip may form the indicia. LED chips are also provided where at least a portion of an indicia is arranged on a mounting face of the LED chip. Indicia are provided that may be visible through primary light-emitting faces when LED chips are electrically activated or electrically deactivated. In this regard, the indicia may be embedded within LED chips while still being able to convey information.Type: GrantFiled: November 29, 2018Date of Patent: October 12, 2021Assignee: CreeLED, Inc.Inventors: Nikolas Hall, Derek Miller, Anoop Mathew, Colin Blakely, Luis Breva, Jesse Reiherzer, David Todd Emerson
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Patent number: 11121298Abstract: Solid-state light emitting devices including light-emitting diodes (LEDs), and more particularly packaged LEDs that include individually controllable LED chips are disclosed. In some embodiments, an LED package includes electrical connections configured to reduce corrosion of metals within the package; or decrease the overall forward voltage of the LED package; or provide an electrical path for electrostatic discharge (ESD) chips. In some embodiments, an LED package includes an array of LED chips, each of which is individually controllable such that individual LED chips or subgroups of LED chips may be selectively activated or deactivated. A single wavelength conversion element may be provided over the array of LED chips, or separate wavelength conversion elements may be provided over one or more individual LED chips of the array. Representative LED packages may be beneficial for applications where a high luminous intensity with a controllable brightness or adaptable emission pattern is desired.Type: GrantFiled: August 31, 2018Date of Patent: September 14, 2021Assignee: CreeLED, Inc.Inventors: Roshan Murthy, Kenneth M. Davis, Jae-Hyung Park, Xiameng Shi
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Patent number: 11114594Abstract: A radiation emitting device comprising light scattering particles of different sizes that at least partially surround an emitter, improving the spatial color mixing and color uniformity of the device. Multiple sizes of light scattering particles are dispersed in a medium to at least partially surround a single- or multiple-chip polychromatic emitter package. The different sizes of light scattering particles interact with corresponding wavelength ranges of emitted radiation. Thus, radiation emitted over multiple wavelength ranges or sub-ranges can be efficiently scattered to eliminate (or intentionally create) spatially non-uniform color patterns in the output beam.Type: GrantFiled: August 24, 2007Date of Patent: September 7, 2021Assignee: CreeLED, Inc.Inventor: Arpan Chakraborty
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Patent number: 11107857Abstract: A light emitter device includes a submount with a top surface and a bottom surface, electrically conductive traces on the top surface of the submount, light emitting diodes (LEDs) arranged on the top surface of the submount in light emitter zones, with the LEDs being electrically connected to respective traces of the traces, a retention material disposed over the top surface of the submount in a form of walls which physically separate the light emitter zones, and encapsulants that are dispensed in respective light emitter zones of the light emitter zones. A least a portion of the plurality of walls of the retention material can comprise a translucent material, a reflective material, and/or a light-absorbing material. The LEDs are individually addressable to independently control an output of light from each of the LEDs to produce a specified light output.Type: GrantFiled: March 5, 2018Date of Patent: August 31, 2021Assignee: CreeLED, Inc.Inventors: Colin Kelly Blakely, Jasper Sicat Cabalu, Kyle Damborsky
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Patent number: 11101248Abstract: A light emitter device includes a submount with a top surface and a bottom surface, electrically conductive traces on the top surface of the submount, light emitting diodes (LEDs) arranged on the top surface of the submount in light emitter zones, with the LEDs being electrically connected to respective traces of the traces, a retention material disposed over the top surface of the submount in a form of walls which physically separate the light emitter zones, and encapsulants that are dispensed in respective light emitter zones of the light emitter zones. The LEDs are individually addressable to independently control an output of light from each of the LEDs to produce a specified light output.Type: GrantFiled: August 18, 2017Date of Patent: August 24, 2021Assignee: CreeLED, Inc.Inventors: Colin Kelly Blakely, Jasper Sicat Cabalu, Kyle Damborsky
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Patent number: 11101408Abstract: Components and methods containing one or more light emitter devices, such as light emitting diodes (LEDs) or LED chips, are disclosed. In one aspect, a light emitter device component can include inner walls forming a recess defining an opening such that surface area outside of the opening of the recess is less than or equal to a threshold ratio of overall surface area. In one aspect, the light emitter device component can include a ceramic body mounted directly or indirectly on the ceramic body. Components disclosed herein can result in improved light extraction and thermal management.Type: GrantFiled: February 7, 2012Date of Patent: August 24, 2021Assignee: CreeLED, Inc.Inventor: Christopher P. Hussell
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Patent number: 11101411Abstract: Solid-state light emitting devices including light-emitting diodes (LEDs), and more particularly packaged LEDs are disclosed. LED packages are disclosed that include an LED chip with multiple discrete active layer portions mounted on a submount. The LED packages may further include wavelength conversion elements and light-altering materials. The multiple discrete active layer portions may be electrically connected in series, parallel, or in individually addressable arrangements. The LED chip with the multiple discrete active layer portions may provide the LED package with improved brightness, improved alignment, simplified manufacturing, and reduced costs.Type: GrantFiled: June 26, 2019Date of Patent: August 24, 2021Assignee: CreeLED, Inc.Inventors: Peter Scott Andrews, Colin Blakely, Jesse Reiherzer, Arthur F. Pun
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Patent number: 11101410Abstract: Light emitting diode (LED) devices and systems include a superstrate (e.g., a light-transmissive layer), at least one region of wavelength-conversion material in the light-transmissive layer, and LEDs attached to the superstrate at the location of the wavelength-conversion material. An encapsulant layer is formed over and/or around the LEDs with an opaque or clear material. Additional color filter layers are optionally applied to the light-transmissive layer. A method for producing LED devices and systems includes providing a superstrate with a wavelength-conversion material region formed therein, attaching LEDs to the superstrate at the die-attach layer, forming conductive surfaces on a side of the LED opposite the die-attach layer, dispensing an encapsulant layer to at least partially encapsulate the LEDs, and forming one or more electrical traces to electrically interconnect the conductive surfaces of at least some of the LEDs with each other.Type: GrantFiled: June 4, 2018Date of Patent: August 24, 2021Assignee: CreeLED, Inc.Inventor: Christopher P. Hussell
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Patent number: 11094848Abstract: Solid-state lighting devices including light-emitting diodes (LEDs) and more particularly LED chip structures are disclosed. LED chip structures are disclosed that include reduced bonding topography between active LED structures and carrier submounts. For certain LED chip structures, active LED structures are formed on a growth substrate and subsequently bonded to a carrier substrate. Bonding between active LED structures and carrier submounts is typically provided by metal bonding materials. By providing reduced bonding topography between active LED structures and carrier submounts, bonding strength of metal bonding materials may be improved. Electrical connection configurations for certain layers of active LED structures are disclosed that promote reduced bonding topography. Peripheral border configurations of carrier submounts are also disclosed with that promote reduced bonding topography along the peripheral borders.Type: GrantFiled: August 16, 2019Date of Patent: August 17, 2021Assignee: CreeLED, Inc.Inventors: Luis Breva, Colin Stuart, Michael Check
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Patent number: 11088295Abstract: Group III nitride based light emitting diode (LED) structures include multiple quantum wells with barrier-well units that include Ill nitride interface layers. Each interface layer may have a thickness of no greater than about 30% of an adjacent well layer, and a comparatively low concentration of indium or aluminum. One or more interface layers may be present in a barrier-well unit. Multiple barrier-well units having different properties may be provided in a single active region.Type: GrantFiled: August 20, 2020Date of Patent: August 10, 2021Assignee: CreeLED, Inc.Inventors: Thomas A. Kuhr, Robert David Schmidt, Daniel Carleton Driscoll, Brian T. Collins