Abstract: Bulk metallic glass sheets and parts fabricated from individual bulk metallic glass fibers and tows are provided. Bulk metallic glass fibers and tows are used to prepare complex weave designs having desired thickness and fiber orientation for a particular use of a BMG feedstock. Appropriately designed bulk metallic glass weaves can be thermoplastically heated to form sheets and feedstock for parts having desired wall thickness and area coverage.

Abstract: BMG parts having an uniform and consistently thick metal oxide layer. The metal oxide layer, also known as an interference layer, exhibits a consistent color and durability over the entire surface of the part. Methods and devices involved in forming the BMG parts with uniformly thick interference layers are also provided.

Abstract: Embodiments herein relate to a heat sink having nano- and/or micro-replication directly embossed in a bulk solidifying amorphous alloy comprising a metal alloy, wherein the heat sink is configured to transfer heat out of the heat sink by natural convection by air or forced convection by air, or by fluid phase change of a fluid and/or liquid cooling by a liquid. Other embodiments relate apparatus having the heat sink. Yet other embodiments relate to methods of manufacturing the heat sink and apparatus having the heat sink.

Abstract: Provided in one embodiment includes a multi-fully alloyed powder that provides a wear-resistant and corrosion-resistant coating on a substrate when applied by a thermal spraying process. The coating exhibits desirable hardness, toughness, and bonding characteristics in a highly dense coating that is suitable for a wide range of temperatures. The embodiment provides a method of forming a coating, the method comprising: providing a substrate; and disposing onto the substrate a coating, comprising: a powder-containing composition comprising an alloy, the alloy comprising a solid solution comprising nickel, and a first component comprising at least one transition metal element and at least one nonmetal element.

Abstract: Articles of bulk-solidifying amorphous alloys such as a golf club face insert with improved durability and fatigue resistance, and more specifically articles of bulk-solidifying amorphous alloys subjected to a surface treatment, such as shot-peening, which creates deformations in the exterior surface, and methods of improving the durability and fatigue resistance of bulk-solidifying amorphous alloys using a surface treatment, such as shot-peening.

Abstract: Radiation shielding structures comprising bulk-solidifying amorphous alloys and methods of making radiation shielding structures and components in near-to-net shaped forms are provided.

Abstract: Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.

Abstract: One embodiment provides a composition, comprising: a powder composition comprising alloy that is at least partially amorphous, the alloy comprising chromium, molybdenum, carbon, boron, and iron. One embodiment provides a method of forming a coating, comprising: providing a substrate; and disposing onto the substrate a coating, comprising: powder composition comprising an alloy that is at least partially amorphous, the alloy comprising chromium, molybdenum, carbon, boron, and iron.

Abstract: An embodiment relates to a method comprising overmolding a bulk-solidifying amorphous alloy on a preform of another material than the bulk-solidifying amorphous alloy to form a bulk-solidifying amorphous alloy overmolded preform. Another embodiment relates to an article comprising an overmolded shell comprising the bulk-solidifying amorphous alloy on a preform of another material than the bulk-solidifying amorphous alloy. The preform could be made of a crystalline or amorphous metal or alloy such as aluminum, stainless steel, copper or beryllium.

Abstract: Disclosed is an improved bulk metallic glass alloy and methods of making the alloy in which the alloy has the structure ZraNbbCucNidAle, wherein a-e represent the atomic percentage of each respective element, and wherein b/a is less than about 0.040, and c/d is less than 1.15. The bulk metallic glass alloy has improved thermal stability and an increased super cooled liquid region rendering it capable of being thermoplastically formed into a variety of shapes and sizes.

Abstract: Embodiments herein relate to forming nano- and/or micro-replication directly embossed in a bulk solidifying amorphous alloy comprising a metal alloy by superplastic forming of the bulk solidifying amorphous alloy at a temperature greater than a glass transition temperature (Tg) of the metal alloy.

Abstract: Disclosed are embodiments of a temperature regulated vessel and a fluid delivery device, and methods of use thereof. The vessel can be used in an injection molding apparatus and include one or more temperature regulating lines configured to flow a fluid or liquid within the body (e.g., to heat a cold device). The fluid delivery device is mounted in the apparatus and has a collar with an opening extending therethrough to sealingly mate with the vessel. A delivery channel is provided within the collar for directing an input flow of fluid into the vessel. An exit channel can also be provided within the collar for directing an output flow of the fluid from the vessel.

Abstract: Disclosed are embodiments of a vessel configured to contain a secondary magnetic induction field therein for melting materials, and methods of use thereof. The vessel can be used in an injection molding apparatus having an induction coil positioned adjacent to the vessel. The vessel can have a tubular body configured to substantially surround and receive a plunger tip. Longitudinal slots or gaps extend through the thickness of the body to allow and/or direct eddy currents into the vessel during application of an RF induction field from the coil. The body also includes temperature regulating lines configured to flow a liquid within. The temperature regulating lines can be provided to run longitudinally within the wall(s) of the body between its inner bore and outer surface(s). A flange may be provided at one end of the body to secure the body within an injection molding apparatus.

Abstract: One embodiment provides a composition, the composition comprising: an alloy that is at least partially amorphous and is represented by a chemical formula: (Zr, Ti)aMbNcSnd, wherein: M is at least one transition metal element; N is Al, Be, or both; a, b, c, and d each independently represents an atomic percentage; and a is from about 30 to 70, b is from about 25 to 60, c is from about 5 to 30, and d is from about 0.1 to 5.

Abstract: Various embodiments provide an apparatus and methods for containing the molten materials within a melt zone during melting. The apparatus may include a vessel configured to receive a material for melting therein and an induction coil with unevenly spaced turns along its length. Induction coil can have a series of turns acting as a first (e.g., load) induction coil and a series of turns acting as a second (e.g., containment) induction coil. The material in the vessel can be heated and contained by the separated turns of the induction coil. A plunger can also assist in containing material during melting. Once the desired temperature is achieved and maintained for the molten material, operation of the induction coil can be stopped and the molten material can be ejected from the vessel into a mold using the plunger.

Abstract: Various embodiments provide apparatus and methods for melting materials and for containing the molten materials within melt zone during melting. Exemplary apparatus may include a vessel configured to receive a material for melting therein; a load induction coil positioned adjacent to the vessel to melt the material therein; and a containment induction coil positioned in line with the load induction coil. The material in the vessel can be heated by operating the load induction coil at a first RF frequency to form a molten material. The containment induction coil can be operated at a second RF frequency to contain the molten material within the load induction coil. Once the desired temperature is achieved and maintained for the molten material, operation of the containment induction coil can be stopped and the molten material can be ejected from the vessel into a mold through an ejection path.

Abstract: The current invention is directed to a medical implant made of bulk-solidifying amorphous alloys and methods of making such medical implants, wherein the medical implants are biologically, mechanically, and morphologically compatible with the surrounding implanted region of the body.

Abstract: Provided in one embodiment is an article, comprising a first part having a first surface and a hermetic seal disposed over a portion of the first surface, wherein the hermetic seal comprises a composition that is at least partially amorphous.

Abstract: Exemplary embodiments described herein relate to methods and apparatus for forming a coating layer at least partially on surface of a BMG article formed of bulk solidifying amorphous alloys. In embodiments, the coating layer may be formed in situ during formation of a BMG article and/or post formation of a BMG article. The coating layer may provide the BMG article with surface hardness, wear resistance, surface activity, corrosion resistance, etc.

Abstract: The current invention is directed to a medical implant made of bulk-solidifying amorphous alloys and methods of making such medical implants, wherein the medical implants are biologically, mechanically, and morphologically compatible with the surrounding implanted region of the body.