Abstract: A piezoelectric-actuated fuel injector for injecting fuel into a combustion chamber of an internal combustion engine is provided which includes a piezoelectric actuator movable to expand in a first direction and movable to contract in a second direction opposite the first direction, and a hydraulic link assembly disposed within a nozzle cavity formed in a nozzle housing containing a nozzle valve element. The hydraulic link assembly is positioned close to the injector orifices to minimize needle valve element length and mass, thereby reducing seat impact forces and enhance response time. A refill valve operates to move into an open position to refill a hydraulic link chamber. An actuator power source operates to vary voltage to cause multiple injection pulses and to selectively maintain the voltage above a predetermined lower level between injection pulses to maintain the refill valve in a closed position to prevent refilling of the hydraulic link chamber.

Abstract: A cooling system for an engine is disclosed. In a first embodiment, the cooling system may comprise a heat exchanger, a pump coupled to the heat exchanger, an EGR cooler coupled to the pump, and a first valve coupled to the EGR cooler and the heat exchanger. When the first valve is in a first position, the first valve directs a coolant to the heat exchanger and when the first valve is in a second position, the heat exchanger is bypassed and coolant flows directly to the pump. It is an advantage for a cooling system to utilize a valve to maximize the rate a coolant flows throughout the system when the valve is in an open position and also to warm up an engine when the valve is in a closed position.

Abstract: A bearing component and bearing assembly are disclosed. The bearing component includes structure for providing a hard rotation stop, in one embodiment, the anti-rotation structure includes a slot formed in at least one bearing component having a surface for supporting a bearing shell. The slot has a longitudinal axis at an oblique angle to a plane perpendicular to the surface for supporting the bearing shell, in other embodiments, a groove extends radially outward from a surface of at least one component for supporting a bearing shell to a side of the component. The groove has a depth that increases as a function of distance in a direction parallel with a center axis of the component.

Abstract: A fuel injector, a method of mounting a fuel injector, a combination injector and clamping, and a clamp are all provided for ensuring the fuel injector is mounted in a proper rotative position in an injector mounting bore of any one of multiple internal combustion engine platforms requiring different injector mounting positions. The injector includes a first alignment feature having a first geometry corresponding to a first engagement feature of the first engine platform and adapted to be engaged by the first engagement feature to secure the injector to the first engine platform. The fuel injector further includes a second alignment feature having a second geometry different from, and incompatible with, the first geometry and corresponding to a second engagement feature of the second engine platform thereby ensuring the fuel injector is circumferentially oriented in a correct rotative position required by a given engine platform.

Abstract: A piezoelectric-actuated fuel injector for injecting fuel into a combustion chamber of an internal combustion engine is provided which includes a piezoelectric actuator movable to expand in a first direction and movable to contract in a second direction opposite the first direction, and a hydraulic link assembly disposed within said injector cavity. The hydraulic link assembly includes a hydraulic link barrel having an inner bore, a hydraulic link outer plunger positioned to slidably move in the inner bore, and a hydraulic link operatively connected to a needle valve to move the needle valve in the second direction toward the open position in response to movement of the piezoelectric actuator in the first direction. A hydraulic link inner plunger is attached to the needle valve and extends into a center bore of the hydraulic link outer plunger. Leakage control features and hydraulic link refill valves are also provided.

Abstract: A high pressure fuel pump with parallel cooling fuel flow is disclosed wherein a fuel pump barrel having a substantially cylindrical plunger bore with an annular drain groove is provided. A first fuel path is provided that fluidically couples a fuel supply to an annular cooling ring formed on the outer surface of the barrel. The first fuel path further fluidically couples the annular cooling ring to a storage tank via an exit passage. A second, parallel fuel path is provided that fluidically couples the first fuel path to the drain groove, and further includes a drain passage fluidically coupled to the drain groove and the first fuel path via the storage tank.

Abstract: A method and system for identifying sensors is disclosed. In one embodiment, the method includes receiving a list of sensors that are differentiated by function and/or location, and detecting a plurality of sensors in a vehicle environment, where at least some of the sensors are identical. The method also includes receiving information from each of the plurality of sensors, and identifying each of a plurality of identical sensors as corresponding to a respective sensor in the list of sensors. The identification may be based on one or more of: a proximity of each sensor relative to at least one wireless receiver; at least one characteristic of information received from the sensors, that is caused by an actively induced change in the vehicle environment; and at least one characteristic of information received from the sensors, that is caused by a passive change in the vehicle environment.

Abstract: A method and system for identifying sensors is disclosed. In one embodiment, the method includes receiving a list of sensors that are differentiated by function and/or location, and detecting a plurality of sensors in a vehicle environment, where at least some of the sensors are identical. The method also includes receiving information from each of the plurality of sensors, and identifying each of a plurality of identical sensors as corresponding to a respective sensor in the list of sensors. The identification may be based on one or more of: a proximity of each sensor relative to at least one wireless receiver; at least one characteristic of information received from the sensors, that is caused by an actively induced change in the vehicle environment; and at least one characteristic of information received from the sensors, that is caused by a passive change in the vehicle environment.

Abstract: Separation of an air compression supply port from exhaust gas recirculation (EGR) in internal combustion engines. In one aspect, an air intake connector includes an entry port for an EGR gas, and an air intake elbow is connected to the air intake connector, the elbow receiving air. The elbow includes a first passage for routing a first portion of the air to the air intake connector to be mixed with the EGR gas, and a second passage for routing a second portion of the air to the air intake connector and out an exit port to an air compressor. The second passage is attached to the elbow and extends through a bend in the elbow.

Abstract: A system and method for removing gases from an engine coolant system. In one embodiment, the system includes a fluid system that is operable to collects gas, and a gas collection system coupled to the fluid system. The system also includes a venturi pump system coupled to the fluid system and to the collection system, where the venturi pump system is operable to extract the gas from the fluid system via the collection system.

Abstract: A system and method for reducing fouling. In one embodiment, the system includes a housing and a plurality of channels contained within the housing. The system also includes a fouling reduction element that passes through at least one channel of the plurality of channels, wherein the fouling reduction element is movable such that it reduces fouling inside of the at least one channel. According to the system and method disclosed herein, the fouling reduction element efficiently cleans the inside of the channels of the cooling system.

Abstract: A system and method for removing gases from an engine coolant system. In one embodiment, the system includes a fluid system that is operable to collects gas, and a gas collection system coupled to the fluid system. The system also includes a venturi pump system coupled to the fluid system and to the collection system, where the venturi pump system is operable to extract the gas from the fluid system via the collection system.

Abstract: A gear meshing system is disclosed. The gear meshing system includes a pair of gears engaged with each other through a first plurality and a second plurality of teeth thereon. Each gear has a mark which is oriented in a predetermined relationship with a timing slot on the gear. Each gear of the pair of gears is identical to the other. Accordingly, by utilizing a marking scheme in accordance with the present invention the same gear part can be used with multiple shafts and thereby assure accurate meshing/timing upon assembly. Accordingly, the need for additional part numbers will be minimized and excessive part proliferation will be avoided.

Abstract: An electromagnetic valve includes an extra-high pressure injection system control valve having soft metal powder particles in a magnetic stator core. Electroless nickel plating is applied to the stator core to provide an intermediate surface to absorb grinding wheel stress as a working face is exposed during manufacturing, as well as an external compression layer or casing to hold or encapsulate the powder particles in place and together during assembly and use.

Abstract: A compression ignition engine comprising at least one combustion chamber, an air intake system, a fuel system, an exhaust system and an exhaust gas recirculation system. The air intake system conveys air to the chamber. The exhaust system conveys exhaust gases from the combustion chamber. The exhaust gas recirculation system is capable of recirculating a portion of the exhaust gases into air intake system. The exhaust gas recirculation system comprises a cooler package and a valve. The valve controls the amount of air flow through the cooler package. The cooler package includes a first portion, a second portion and a control valve. The control valve of the cooler package is configured to control whether the air that flows through the cooler package flows only through one of the first or the second portion or through both of the first portion and the second portion in parallel.

Abstract: A method and system for controlling the temperature of an engine system is disclosed. The method and system comprise measuring a coolant temperature of the engine system; measuring noise factors of the engine system; and controlling components of the engine system to provide for an optimal operation of the engine based upon the measured temperature and measured noise factors. Accordingly, a system and method in accordance with the present invention combines measuring noise factors such as coolant pressure or coolant concentration and the temperature and then adjusting the threshold values for factors such as fan on temperature and engine protection derate. In so doing the coolant temperature can be controlled within an acceptable range of values.

Abstract: A bearing assembly includes a roller bearing having a bore, and a pin positioned within the bore. The pin has a composite outer profile defined by a first substantially circular segment with a first axis of rotation, and a second substantially circular segment with a second axis of rotation of a different radius. The second axis of rotation is offset from the first axis of rotation.