Abstract: A piston and an engine are provided that includes various precise configuration parameters, including dimensions, shape and/or relative positioning of combustion chamber features. More particularly, configuration parameters for a piston crown and a piston bowl located within the piston crown are provided. The piston bowl configuration results in a combustion process that yields decreased heat transfer to a cylinder head of the internal combustion engine as well as reduced NOx emissions.

Abstract: A connecting rod including a connecting rod body and a cap attached to the connecting rod body by a plurality of bolts. The connecting rod body includes a shank having a centerline. Two of the bolts are positioned at a first distance from the centerline and two of the bolts are positioned at a second distance from the centerline that is greater than the first distance. The plurality of bolts may be disposed symmetrically about a centroid of a planar face of the connecting rod.

Abstract: This disclosure relates to an interface between an engine block and a cylinder head. The interface includes a ferrule that accommodates relative movement between the cylinder head and the engine block while maintaining sealing of fluid passages that extend between the cylinder head and the engine block. The interface thus forms a fluid passage seal assembly.

Abstract: This disclosure provides system and method that can determine hydraulic start of injection (SOI) in engines using an in-cylinder pressure sensor. The system and method determine apparent heat release rate (AHRR) curve data for the cylinder from the pressure information provided by the in-cylinder pressure sensors, and the hydraulic SOI from the derivative of the AHRR curve data. The system and method provide diagnostic, control and/or compensation opportunities for fuel injector operation in high pressure fuel rail engine systems without use of expensive or complex fuel injector components.

Abstract: A waste heat recovery system connects a working fluid into passages formed within an internal combustion engine. The fluid passages transport the working fluid to high temperature areas of the engine, raising the temperature of the working fluid near the phase change point or above the phase change point. The heated working fluid drives an energy conversion portion located downstream from the engine. The heat absorbed by the working fluid decreases the load on an engine cooling system as well as driving an energy conversion portion, improving fuel efficiency.

Abstract: A Rankine cycle waste heat recovery system uses a receiver with a maximum liquid working fluid level lower than the minimum liquid working fluid level of a sub-cooler of the waste heat recovery system. The receiver may have a position that is physically lower than the sub-cooler's position. A valve controls transfer of fluid between several of the components in the waste heat recovery system, especially from the receiver to the sub-cooler. The system may also have an associated control module.

Abstract: Systems and methods of vehicle fuel quantity management are provided to assist in determining an optimal quantity of fuel to carry on-board a vehicle. Certain routes are sufficiently short so to not require a completely filled fuel tank to traverse. Additionally, most routes have an abundance of vehicle fueling stations that provide ample refueling opportunities, thus permitting an operator to carry less fuel than might be required to complete a route. Exemplary embodiments of the present disclosure balance initial fuel loading and fuel stops to optimize the amount of freight weight that can be carried for a given route. The benefit is increased freight efficiency in transporting cargo from source to destination while maintaining drivability.

Abstract: This disclosure provides a method and system for determining recommendations for vehicle operation that reduce soot production in view of a diesel particulate filter (DPF) of an exhaust aftertreatment system. Recommendations generated can reduce excessive particulate matter (PM) production during transient engine events and provide for operating conditions favorable for passive regeneration. In this way, less frequent active regeneration of the DPF is needed and/or more opportunities are provided for passive regeneration. The system and method can utilize location and terrain information to anticipate and project a window of operation in view of reducing soot production and soot loading of the DPF, or provide the operator with instruction when such opportunities are present or will soon be encountered.

Abstract: This disclosure provides a system and method for determining cylinder deactivation in a vehicle engine to optimize fuel consumption while providing the desired or demanded power. In one aspect, data indicative of terrain variation is utilized in determining a vehicle target operating state. An optimal active cylinder distribution and corresponding fueling is determined from a recommendation from a supervisory agent monitoring the operating state of the vehicle of a subset of the total number of cylinders, and a determination as to which number of cylinders provides the optimal fuel consumption. Once the optimal cylinder number is determined, a transmission gear shift recommendation is provided in view of the determined active cylinder distribution and target operating state.

Abstract: An internal combustion engine includes a cooling fluid circuit and a pumping circuit. The pumping circuit drives an ejector pump located along the cooling fluid circuit, enabling a reduced parasitic load on the engine from pumping cooling fluid through the cooling fluid circuit.

Abstract: An internal combustion engine including a two-stage turbocharger configuration is described. Located between the turbines of the two-stage turbocharger may be an oxidation catalyst and a passive NOx adsorber or an oxidation catalyst and an SCR device. An exhaust path extending from an engine body of the internal combustion engine to the second turbine of the two-stage turbocharger configuration may also include one or more hydrocarbon sources or one or more ammonia sources. A bypass valve arrangement may permit decreased flow through the first stage of the two-stage turbocharger arrangement as well as one or more of the elements positioned between the turbines of the two-stage turbocharger.

Abstract: A bearing component and bearing assembly are disclosed. The bearing component includes structure for providing a hard rotation stop, in one embodiment, the anti-rotation structure includes a slot formed in at least one bearing component having a surface for supporting a bearing shell. The slot has a longitudinal axis at an oblique angle to a plane perpendicular to the surface for supporting the bearing shell. In other embodiments, a groove extends radially outward from a surface of at least one component for supporting a bearing shell to a side of the component. The groove has a depth that increases as a function of distance in a direction parallel with a center axis of the component.

Abstract: This disclosure provides an exhaust flow detection and variable dosing system and method for treating exhaust flow from an engine. The system includes first and second exhaust flow legs, a cross passage connecting these legs upstream of SCRs and a sensor positioned along the cross passage to detect at least one of differential pressure between the exhaust flow legs, and exhaust flow in the cross passage. A dosing circuit connects a dosing treatment supply to each of the exhaust flow legs at or upstream of the SCRs, and at least one dosing device positioned along the dosing circuit to control the amount of the dosing agent delivered to each exhaust leg. An electronic control unit controls the amount of a dosing agent delivered to the exhaust flow legs independently based on exhaust flows determined for each leg using at least one of the differential pressure and cross passage exhaust flow.

Abstract: A high-efficiency mechanism for variable valve actuation with increased engine architecture applicability is described. The high efficiency mechanism introduces an intermediate lever having a secondary cam profile forming a variable oscillating cam between a rotating camshaft and a rocker arm.

Abstract: This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

Abstract: The present disclosure provides an enclosure or containment assembly adapted to seal a high pressure fuel rail, and an engine system including such an enclosure or containment assembly. The assembly includes two portions that can sealingly engage to form an enclosure or compartment that contains the high pressure fuel rail. Fuel line connectors leading into the enclosure to ports of the high pressure fuel rail are in a sealing engagement with the enclosure to seal the high pressure fuel rail from the atmosphere and provide an enclosed low pressure region between the high pressure fuel rail and an inner surface of the enclosure. In this way, leaked fuel can be collected from the high pressure fuel lines and contained. The collected and contained leaked fuel can be channeled to a leak detector, which can trigger an alarm with detection of a leak.

Abstract: An exhaust aftertreatment system for treating exhaust flow from an internal combustion engine, and associated method, allows for independent control of exhaust flow through plural exhaust legs of the exhaust aftertreatment system. The independent control of exhaust flow is carried out by adjusting a valve positioned in each the exhaust legs based on a value of a signal generated by a flow measurement device positioned along at least one of the exhaust legs. The valves can be adjusted to force a target flow in a exhaust leg, relative flow among exhaust legs, exhaust temperature in an exhaust leg, exhaust backpressure and/or imbalance within the exhaust legs.

Abstract: A Rankine cycle waste heat recovery system associated with an internal combustion engine is in a configuration that enables handling of exhaust gas recirculation (EGR) gas by using the energy recovered from a Rankine cycle waste heat recovery system. The system includes a control module for regulating various function of the internal combustion engine and its associated systems along with the Rankine cycle waste heat recovery system.

Abstract: This disclosure provides a thermal management system and method that can recommend operational behavior to an operator of an engine system to optimize fuel economy over a period of time in which a components of the engine system is in a warm up and/or regeneration state. In one representative embodiment, the expected temperature change of the engine component at a later time is determined based on inefficient operation of the engine, such as a transmission down shift resulting in higher engine speed and lower engine torque, and the expected temperature change of the engine component resulting from operating the engine under current conditions or expected conditions at that later time is determined. A determination is made as to whether the inefficient engine operation is the optimal operation in view of fuel economy and a recommendation is generated for the operator based if optimal operation is determined.