Abstract: A velocity profile can be used in conjunction with vehicle operating condition data to determine a gear shift schedule that mitigates the amount of service brake effort required to slow a vehicle by making optimal use of engine speed, friction and engine brakes. The gear shift point drives the engine to a higher operating speed and greater frictional torque, slowing the vehicle, which can then coast to a desired speed. The gear shift point can be timed to minimize fuel consumption during the maneuver. Thus, a vehicle downshift event is created based on the transmission gear recommendation. The benefit is increased freight efficiency in transporting cargo from source to destination by minimizing fuel consumption and maintaining drivability.

Abstract: A waste heat recovery system connects a working fluid into passages formed within an internal combustion engine. The fluid passages transport the working fluid to high temperature areas of the engine, raising the temperature of the working fluid near the phase change point or above the phase change point. The heated working fluid drives an energy conversion portion located downstream from the engine. The heat absorbed by the working fluid decreases the load on an engine cooling system as well as driving an energy conversion portion, improving fuel efficiency.

Abstract: A closed-loop system having a controllable variable is monitored to detect the off-nominal behavior and raise an alert when fault is detected. The faults show up in such a way that the tracking error signal is impacted and this impact manifests itself as a change in the frequency components. A filter isolates a band of frequency components of the tracking error signal that are more impacted than others by deviation caused by a fault to be detected. The filter can effectively amplify the section of the error tracking signal that contains the frequency components having impact. In addition, the filter will also have the characteristics to attenuate the impact of other frequency components. An accumulated error signal is generated from the filtered tracking error signal, compared with a predetermined fault threshold characteristic, and a fault alert is provided if a predetermined threshold is satisfied.

Abstract: A cylinder liner sealing arrangement for an internal combustion engine including a cylinder block having cylinder bores, a cylinder head, a cylinder liner within each cylinder bore and a circumferential cut-out formed in the upper and outer surfaces of the cylinder liner. A circular sealing ring is positioned in the circumferential cut-out with the sealing ring contacting at least the cylinder block and the cylinder liner to form a coolant seal therebetween. The sealing ring includes a seal enhancing configuration formed on at least an outer circumferential surface of the sealing ring with the seal enhancing configuration including at least one of an arcuate portion of a “D” ring seal or a plurality of circumferentially extending ribs.

Abstract: The disclosure provides a waste heat recovery system and method in which pressure in a Rankine cycle (RC) system of the WHR system is regulated by diverting working fluid from entering an inlet of an energy conversion device of the RC system. In the system, an inlet of a controllable bypass valve is fluidly coupled to a working fluid path upstream of an energy conversion device of the RC system, and an outlet of the bypass valve is fluidly coupled to the working fluid path upstream of the condenser of the RC system such that working fluid passing through the bypass valve bypasses the energy conversion device and increases the pressure in a condenser. A controller determines the temperature and pressure of the working fluid and controls the bypass valve to regulate pressure in the condenser.

Abstract: A piston and an engine are provided that includes various precise configuration parameters, including dimensions, shape and/or relative positioning of combustion chamber features. More particularly, configuration parameters for a piston crown and a piston bowl located within the piston crown are provided. The piston bowl configuration results in a combustion process that yields decreased heat transfer to a cylinder head of the internal combustion engine as well as reduced NOx emissions.

Abstract: A gaseous fuel mixer for an internal combustion engine includes a frustoconical cone and an outlet element extending from the frustoconical cone at an interior portion of the frustoconical cone. The outlet element and the frustoconical cone are located within a mixer passage of an intake system. The mixer passage has an internal diameter. The outlet element includes a plurality of transverse openings that connect a fuel passage formed within the outlet element to the interior portion of the frustoconical cone. The height and diameter of the frustoconical cone and the internal diameter of the passage form specific ratios that provide for uniform mixing of intake air and gaseous fuel prior to the mixture flowing into an intake manifold of the engine.

Abstract: A gaseous fuel mixer for an internal combustion engine includes a mixer body and a mixer element supported in a mixer passage formed in the mixer body. The gaseous fuel mixer attaches to an intake manifold at a first end and receives intake air at a second end. A distal end of the mixer element accepts gaseous fuel from a manifold passage extending from a port positioned in the intake manifold. The gaseous fuel flows through the mixer element and then through a plurality of openings formed in an exposed proximate end of the mixer element. The gaseous fuel mixes with the intake air, and the mixture of intake air and gaseous fuel flows from the second end of the mixer body to the first end of the mixer body and then to the intake manifold.

Abstract: This disclosure provides a thermal management system and method that can recommend operational behavior to an operator of an engine system to optimize fuel economy over a period of time in which a components of the engine system is in a warm up and/or regeneration state. In one representative embodiment, the expected temperature change of the engine component at a later time is determined based on inefficient operation of the engine, such as a transmission down shift resulting in higher engine speed and lower engine torque, and the expected temperature change of the engine component resulting from operating the engine under current conditions or expected conditions at that later time is determined. A determination is made as to whether the inefficient engine operation is the optimal operation in view of fuel economy and a recommendation is generated for the operator based if optimal operation is determined.

Abstract: This disclosure provides an exhaust flow detection and variable dosing system and method for treating exhaust flow from an engine. The system includes first and second exhaust flow legs, a cross passage connecting these legs upstream of SCRs and a sensor positioned along the cross passage to detect at least one of differential pressure between the exhaust flow legs, and exhaust flow in the cross passage. A dosing circuit connects a dosing treatment supply to each of the exhaust flow legs at or upstream of the SCRs, and at least one dosing device positioned along the dosing circuit to control the amount of the dosing agent delivered to each exhaust leg. An electronic control unit controls the amount of a dosing agent delivered to the exhaust flow legs independently based on exhaust flows determined for each leg using at least one of the differential pressure and cross passage exhaust flow.

Abstract: A charge air cooler assembly for an internal combustion engine is described. A housing of the charge air cooler assembly includes a dividing wall that separates flow after the charge air cooler into two separate flow paths.

Abstract: A system and method of providing supplementary oil flow to an oil circuit of an internal combustion engine is described. The primary oil supply is from a mechanical oil pump. The supplementary oil supply is provided using a control system, one or more sensors, and an electrical oil pump. The system is beneficial in circumstances where the mechanical oil pump provides insufficient oil flow, including during engine shutdown.

Abstract: Systems and methods of vehicle fuel quantity management are provided to assist in determining an optimal quantity of fuel to carry on-board a vehicle. Certain routes are sufficiently short so to not require a completely filled fuel tank to traverse. Additionally, most routes have an abundance of vehicle fueling stations that provide ample refueling opportunities, thus permitting an operator to carry less fuel than might be required to complete a route. Exemplary embodiments of the present disclosure balance initial fuel loading and fuel stops to optimize the amount of freight weight that can be carried for a given route. The benefit is increased freight efficiency in transporting cargo from source to destination while maintaining drivability.

Abstract: A fuel pressure relief valve is positioned along a fuel circuit of an internal combustion engine. The pressure relief valve includes a valve body, a first plunger positioned within the valve body, a second plunger positioned within the first plunger, and a valve plug securing the first and second plungers in the valve body. A spring is positioned between the valve plug and the second plunger. Fuel leakage into the pressure relief valve causes the pressure relief valve to lift undesirably in the absence of excessive fuel pressure. The undesirable lifting undesirably affects the operation of the fuel rail and causes wear and shortened life of the pressure relief valve. The first plunger has at least one relief passage or groove located on an exterior surface, relieving the undesirable pressure buildup from a chamber formed between the valve body and the first plunger, eliminating undesirable liftoff events.

Abstract: A waste heat recovery (WHR) system operates in a reverse mode, permitting using the WHR system to transfer heat to the exhaust gas of an internal combustion engine. In another configuration, a WHR system may operate in two modes. The first mode removes heat from exhaust gas of an engine to perform useful work. The second mode transfers heat to the exhaust gas. The benefit of this flexible system is that a WHR system is adaptable to rapidly heat exhaust gas at startup and during other conditions where the temperature of the exhaust gas is less than a predetermined operating range. Because of the ability to rapidly warm engine exhaust gas, an exhaust gas receiving system, such as an EGR or an aftertreatment system, may function to reduce the emissions of the engine more quickly. Because this system is reversible, it retains the capability of a conventional WHR system.

Abstract: An energy recovery system and method using an organic rankine cycle is provided for recovering waste heat from an internal combustion engine, which effectively controls condenser pressure to prevent unwanted cavitation within the fluid circulation pump. A coolant system may be provided with a bypass conduit around the condenser and a bypass valve selectively and variably controlling the flow of coolant to the condenser and the bypass. A subcooler may be provided integral with the receiver for immersion in the accumulated fluid or downstream of the receiver to effectively subcool the fluid near the inlet to the fluid pump.

Abstract: A cooling system provides improved heat recovery by providing a split core radiator for both engine cooling and condenser cooling for a Rankine cycle (RC). The cooling system includes a radiator having a first cooling core portion and a second cooling core portion positioned in a downstream direction of forced cooling air from the first cooling core portion, and an engine cooling loop including an engine coolant return line fluidly connected to an inlet of the second cooling core portion, and an engine coolant feed line connected to an outlet of the second cooling core portion. A condenser of an RC has a cooling loop including a condenser coolant return line fluidly connected to an inlet of the first cooling core portion and a condenser coolant feed line fluidly connected an outlet of the first cooling core portion. A valve is provided between the engine cooling loop and the condenser cooling loop adjustably control the flow of coolant in the condenser cooling loop into the engine cooling loop.

Abstract: Rib configurations for increasing the structural efficiency of a cylinder head, which relates to a peak combustion pressure capability of the cylinder head. In addition to increasing peak combustion pressure, the rib configurations may also improve sealing of the cylinder head and may improve the durability of an associated cylinder head gasket.

Abstract: A cylinder liner sealing arrangement for an internal combustion engine including a cylinder block having cylinder bores, a cylinder head, a cylinder liner within each cylinder bore and a circumferential cut-out formed in the upper and outer surfaces of the cylinder liner. A circular sealing ring is positioned in the circumferential cut-out with the sealing ring contacting at least the cylinder block and the cylinder liner to form a coolant seal therebetween. The sealing ring includes a seal enhancing configuration formed on at least an outer circumferential surface of the sealing ring with the seal enhancing configuration including at least one of an arcuate portion of a “D” ring seal or a plurality of circumferentially extending ribs.

Abstract: This disclosure provides an edge filter assembly for delivering high pressure or pressurized fuel to a cylinder an internal combustion engine and a high pressure connector and edge filter assembly that provides a pressurized fluid connection between a high pressure fuel line and an inlet of a fuel injector. The edge filter assembly and high pressure connector and edge filter assembly each have a geometric feature that can provide increased retention force to an interference fit of the edge filter with the assembly.