Abstract: An exhaust aftertreatment assembly for treating exhaust gas. According to various embodiments, a first housing has a first end and a second housing has a second end, the second end being coupled to the first end. At least one alignment bracket is coupled to the first housing proximate the first end. An annular gasket is supported on the at least one alignment bracket between the first and second ends. The at least one alignment bracket may comprise a base having a curved surface conforming to the interior surface of the housing, the base having a length that is less than a circumference of the interior surface. A stop arm extends substantially transversely from the base. A support arm extends substantially transversely from the stop arm and substantially parallel to the base. An insulation receiving space is defined between the base, stop arm, and support arm.

Abstract: Disclosed herein is a system includes a lubricated component and a lubricant pump that selectively provides lubricant to the lubricated component. The system also includes a lubricant source in lubricant providing communication with the lubricant pump. Additionally, the system includes a lubricant flow regulation device in lubricant receiving communication with the lubricated component and lubricant providing communication with the lubricant source. The lubricant flow regulation device is configured to drain lubricant from the lubricated component to the lubricant source based on when the lubricant pump provides lubricant to the lubricated component, and to prevent drainage of lubricant from the lubricated component to the lubricant source based on when the lubricant pump stops providing lubricant to the lubricated component.

Abstract: For exhaust gas recirculation (EGR) fueling control, at least one donor cylinder of a plurality of cylinders in an engine provides exhaust gas to an air intake for the plurality of cylinders. A fuel variable restriction initially provides fuel concurrent with an intake stroke for the at least one donor cylinder in response to a transition from withholding the fuel to the plurality of cylinders.

Abstract: Systems and methods are provided for a cylinder block having one or more bulkheads. The bulkheads provide a dual-wall structure that may enhance the stiffness of the cylinder block in bending and torsion. The bulkheads may also provide an oil drain to allow oil to directly drain through a hollow core of the bulkhead. An overflow outlet may be formed in an inner wall of a bulkhead. In some implementations, a cylinder block with bulkheads may increase an oil capacity of an engine.

Abstract: A method and system for mitigating a urea deposit within an SCR system that includes determining a mass of an accumulated urea deposit present within the SCR catalyst and SCR piping, comparing the mass of the accumulated urea deposit with a deposit upper threshold limit, and initiating an SCR regeneration event when the mass of the accumulated urea deposit is greater than the deposit upper threshold limit. The method further includes determining an amount of NH3 passing through the SCR catalyst downstream of the urea deposit, comparing the amount of NH3 passing through the SCR catalyst with an NH3 regeneration threshold limit, and terminating the SCR regeneration event when the level of NH3 passing through the SCR catalyst is less than the SCR NH3 regeneration threshold.

Abstract: According to one embodiment, an apparatus (50) for mounting to an inner wall (33) of an exhaust tube (32) includes a tube engagement surface (52) and an exhaust engagement surface (54A). The tube engagement surface comprises a convex surface of a constant first radius of curvature about a first axis. The exhaust engagement surface is adjacent the tube engagement surface, and includes a concave surface of a second radius of curvature about a second axis generally perpendicular to the first axis.

Abstract: An internal combustion engine and related components and methods of manufacturing and implementing an internal combustion engine and related components. The internal combustion engine includes a base, a cylinder block mounted onto the base, a cylinder head mounted onto the block, and a structural overhead member mounted onto the cylinder head, such that the cylinder head is positioned between the cylinder block and the structural overhead member. At least one through-bolt positioned in a through-bolt opening, the through-bolt opening extending from the base to the structural overhead member through the cylinder block and the cylinder head to couple the base, the cylinder block, the cylinder head and the structural overhead member together.

Abstract: For exhaust gas recirculation (EGR) fueling control, at least one donor cylinder of a plurality of cylinders in an engine provides exhaust gas to an air intake for the plurality of cylinders. A fuel variable restriction initially provides fuel concurrent with an intake stroke for the at least one donor cylinder in response to a transition from withholding the fuel to the plurality of cylinders.

Abstract: An engine diagnostic tool includes a diagnostic engine calibration module structured to include a plurality of diagnostic processes for operating an internal combustion engine system of an immobilized vehicle. One or more of the plurality of diagnostic processes are structured to be an intrusive diagnostic process for the internal combustion engine system, wherein the intrusive diagnostic process causes the internal combustion engine system to operate outside of one or more calibration parameters. The diagnostic engine module is further structured to control the order and timing of each diagnostic process in the plurality of diagnostic processes.

Abstract: Disclosed herein is a system includes a lubricated component and a lubricant pump that selectively provides lubricant to the lubricated component. The system also includes a lubricant source in lubricant providing communication with the lubricant pump. Additionally, the system includes a lubricant flow regulation device in lubricant receiving communication with the lubricated component and lubricant providing communication with the lubricant source. The lubricant flow regulation device is configured to drain lubricant from the lubricated component to the lubricant source based on when the lubricant pump provides lubricant to the lubricated component, and to prevent drainage of lubricant from the lubricated component to the lubricant source based on when the lubricant pump stops providing lubricant to the lubricated component.

Abstract: According to one embodiment, an apparatus (50) for mounting to an inner wall (33) of an exhaust tube (32) includes a tube engagement surface (52) and an exhaust engagement surface (54A). The tube engagement surface comprises a convex surface of a constant first radius of curvature about a first axis. The exhaust engagement surface is adjacent the tube engagement surface, and includes a concave surface of a second radius of curvature about a second axis generally perpendicular to the first axis.

Abstract: Engine lubrication systems and methods of manufacturing and implementing engine lubrication systems and methods. In particular embodiments, an engine system includes an internal combustion engine lubrication system that utilizes a stacked configuration of a through-bolted engine to pattern around through-bolts and utilizes substantially hollow bulkheads to define a central high-pressure lubrication reservoir that minimizes lube system pressure while maintaining pressure at the extremities of the lubrication circuit. Available space is utilized within the bulkheads to provide a lubrication drainage restriction for reducing lubrication losses at engine shut-down.

Abstract: According to one embodiment, an electrical power management system for an internal combustion engine system with a power consumption device includes a battery and a supercapacitor. The battery is coupleable in electrical power providing communication with the power consumption device. The supercapacitor is coupleable in electrical power providing communication with the power consumption device.

Abstract: According to one embodiment, an apparatus for controlling fuel consumption in an internal combustion engine of a vehicle having a driver-actuated accelerator pedal includes an economy mode activation module and a standard fueling module. The economy mode activation module is configured to compare throttle input data with defined limits. The throttle input data is controllable by a driver of the vehicle via positioning of the accelerator pedal. The economy mode activation module is configured to control the fuel consumption of the internal combustion engine via an economy fuel map if the throttle input data falls within the defined limits for a defined amount of time. The standard fueling mode activation module is configured to control the fuel consumption of the internal combustion engine via a standard fuel map if the throttle input data does not fall within the defined limits for the defined amount of time.

Abstract: A method and system for mitigating a urea deposit within an SCR system that includes determining a mass of an accumulated urea deposit present within the SCR catalyst and SCR piping, comparing the mass of the accumulated urea deposit with a deposit upper threshold limit, and initiating an SCR regeneration event when the mass of the accumulated urea deposit is greater than the deposit upper threshold limit. The method further includes determining an amount of NH3 passing through the SCR catalyst downstream of the urea deposit, comparing the amount of NH3 passing through the SCR catalyst with an NH3 regeneration threshold limit, and terminating the SCR regeneration event when the level of NH3 passing through the SCR catalyst is less than the SCR NH3 regeneration threshold.

Abstract: An engine diagnostic tool includes a diagnostic engine calibration module structured to include a plurality of diagnostic processes for operating an internal combustion engine system of an immobilized vehicle. One or more of the plurality of diagnostic processes are structured to be an intrusive diagnostic process for the internal combustion engine system, wherein the intrusive diagnostic process causes the internal combustion engine system to operate outside of one or more calibration parameters. The diagnostic engine module is further structured to control the order and timing of each diagnostic process in the plurality of diagnostic processes.

Abstract: An apparatus includes an engine output module that determines an engine output power parameter for an engine. The apparatus includes an output power threshold module that determines if the engine output power parameter is below an output power threshold. The apparatus includes a NOx module that determines a nitrogen oxide (“NOx”) efficiency of a selective catalytic reduction (“SCR”) system in response to the output power threshold module determining that the determined engine output power parameter is below the output power threshold. The SCR system is in exhaust receiving communication with the engine. The apparatus includes a NOx threshold module that determines if the NOx efficiency is below a NOx efficiency threshold, and a NOx warning module that sends a NOx alarm signal in response to the NOx threshold module determining that the NOx efficiency is below the NOx efficiency threshold.

Abstract: According to one embodiment, a diesel exhaust fluid purging system includes a metering valve with a supply port and a delivery port. The purging system also includes a pump assembly that is fluidly connected to the supply port of the metering valve. The pump assembly includes a pump and a single supply line that is fluidly connectable with a diesel exhaust fluid source. The purging system further includes an injection assembly that is fluidly connected to the delivery port of the metering valve. The injection assembly includes an air supply line that is fluidly connectable with an air supply source. Additionally, the purging system includes a controller in electrical communication with the metering valve, the pump assembly, and the injection assembly. The controller is configured to purge the pump assembly of residual diesel exhaust fluid using air from the air supply line.

Abstract: A method for protecting an exhaust aftertreatment system of an internal combustion engine from deterioration by selectively diverting exhaust gasses from the engine away from a component of the exhaust aftertreatment system includes assessing a status of an operating condition associated with a physical condition of the component of the internal combustion engine. The status of the operating condition is compared with a threshold value that corresponds with deterioration of the physical condition of the component. A valve upstream of the component is moved to a first position to open a bypass fluid path directing exhaust gasses around the component when the status of the operating condition meets the threshold value to reduce deterioration of the component. The valve is moved to a second position to close the bypass fluid path thereby directing exhaust gasses to the component when the status of the operating condition does not meet the threshold.

Abstract: An exhaust aftertreatment system includes an exhaust aftertreatment component housing and a sensor table coupled to an exterior surface of the exhaust aftertreatment component housing. The sensor table includes a base including footings and a first platform offset from the footings by first standoffs so to define a first air gap. The base also includes second standoffs extending from the first platform. The sensor table also includes a top plate including a second platform and third standoffs extending from the second platform. The second platform is fixedly coupled to the second standoffs so to define a second air gap between the first platform and the second platform. The sensor table further includes a first sensor module coupled to the third standoffs so to define a third air gap between the second platform and the first sensor module.