Patents Assigned to Daido Metal Company Ltd.
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Patent number: 12215742Abstract: A sliding member includes a resin overlay layer on a sliding-surface side of a bearing alloy layer. The resin layer includes a resin binder and 20% by volume or more of solid lubricant particles with an anisotropic shape dispersed in the resin binder. The sliding surface is located at 0° and has a virtual axis perpendicular to the sliding surface at 90°. An angle ? is formed by a straight line and a major axis of the particles. The total number of the particles in a observation region is N. A rate R1=N1/N of the number N1 of first particles at the angle ? of 70°???90° from among the particles is 3%?R1?20%, and a rate R2=N2/N of the number N2 of second particles with the angle ? being ??20° is 35%?R2?65%.Type: GrantFiled: November 27, 2020Date of Patent: February 4, 2025Assignee: DAIDO METAL COMPANY LTD.Inventors: Tetsuya Ogawa, Erina Yasuda, Kenji Nimura
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Patent number: 12196262Abstract: The present invention provides a sliding member which enables further reduction of friction and improvement of seizure resistance without deteriorating wear resistance of a sliding surface. The sliding member includes a porous metal base material, and a resin material with which the porous metal base material is impregnated. The sliding member includes an exposed sliding surface. The sliding surface includes a top surface made of the resin material, and a bottom surface made of the porous metal base material. A height from the bottom surface to the top surface is 10 to 30 ?m, and the resin material includes fluorine resin.Type: GrantFiled: June 14, 2022Date of Patent: January 14, 2025Assignee: DAIDO METAL COMPANY LTD.Inventors: Ayako Yamamoto, Yoshifumi Ito
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Patent number: 12172416Abstract: A sliding member including: a soft metal layer formed by stacking a crystal of soft metal, in which a coarse crystal is exposed on a surface of the soft metal layer, the coarse crystal has a particle length of 1.5 ?m or more in a plane direction of the surface, and a distribution proportion of the coarse crystal is 5 to 50%, wherein the distribution proportion is a proportion of a circumscribed rectangle in a unit length of a virtual straight line, the circumscribed rectangle is applied to the coarse crystal appearing in a cross section of the soft metal layer, and the virtual straight line passing through the circumscribed rectangles in the cross section and parallel to a surface reference line of the soft metal layer is formed, an upper side of the circumscribed rectangle is parallel to the surface reference line of the soft metal layer, and the surface reference line is an average height of the surface of the soft metal layer appearing in the cross section.Type: GrantFiled: October 28, 2021Date of Patent: December 24, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Erina Yasuda, Shigeru Inami, Yuma Haneda
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Patent number: 12163364Abstract: A roller including: a main body portion configured to include an outer ring and a rotatable inner ring on an inner circumferential side of the outer ring; and a covering portion disposed on an outer circumferential surface of the outer ring, the covering portion being made of a synthetic resin in which reinforced fibers are dispersed, wherein the covering portion includes a region in which arrangement directions of the reinforced fibers are aligned.Type: GrantFiled: October 25, 2022Date of Patent: December 10, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Yuichi Kumagai, Yohei Takada
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Patent number: 12110922Abstract: Provided is a slide member having an overlay on a bearing alloy. The overlay has a thickness T and has a sliding surface and an interface with respect to the bearing alloy. The overlay includes an intermetallic compound and a matrix of Bi or a Bi alloy. In a thickness domain constituting 70%-75% of the thickness T of the overlay from the sliding surface to the interface, the volume proportion of the intermetallic compound is 10%-70%.Type: GrantFiled: June 30, 2020Date of Patent: October 8, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Rolandas Verbickas, Yuma Haneda, Yi Zhang
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Patent number: 12065933Abstract: A bearing device includes a piston arranged in a cylinder of a rotor, and a half bearing mounted on the piston to support a roller. The piston includes a recessed holding surface, and holding side surfaces on both axial sides thereof. Each holding side surface includes a ridge portion having an arc-shaped or elliptic-arc-shaped profile protruding toward a radially inner side of the piston. The half bearing includes a partially cylindrical portion, and protruding portions at a circumferential center thereof. Each protruding portion has a protruding portion end face which includes a central recessed surface, and two support recessed surfaces located on both circumferential sides thereof, that have an arc shape or an elliptic arc shape to correspond to the profile of the ridge portion, so that only the two support recessed surfaces are in contact with the ridge portion.Type: GrantFiled: September 24, 2021Date of Patent: August 20, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Akiyoshi Imamura, Yu Suzuki, Marina Oguri
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Patent number: 12055179Abstract: A ball socket structure is provided, which includes a ball portion and a socket portion, the ball portion and the socket portion being configured to slide against one another, in which the socket portion includes a sliding surface including a PVD coating layer, the sliding surface of the socket portion is a concave spherical surface, and a value (Ds/Rs) of a ratio between a depth Ds of the sliding surface and a radius of curvature Rs of the sliding surface is from 0.05 to 0.70.Type: GrantFiled: January 20, 2022Date of Patent: August 6, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Tomoyasu Shiroya, Shigeyoshi Mori
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Patent number: 12018566Abstract: A bearing device includes a piston arranged in a cylinder of a rotor, and a half bearing mounted on the piston to support a roller. The piston includes a recessed holding surface, and holding side surfaces on both axial sides thereof. Each holding side surface includes a ridge portion having an arc-shaped or elliptic-arc-shaped profile protruding toward a radially inner side of the piston. The half bearing includes a partially cylindrical portion, and protruding portions protruding from axial end faces thereof. Each protruding portion has a protruding portion end face which includes a central recessed surface, and two support recessed surfaces located on both circumferential sides thereof, that have an arc shape or an elliptic arc shape to correspond to the profile of the ridge portion, so that only the two support recessed surfaces are in contact with the ridge portion.Type: GrantFiled: September 24, 2021Date of Patent: June 25, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Akiyoshi Imamura, Yu Suzuki, Marina Oguri
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Patent number: 12000051Abstract: In a sliding member, fatigue resistance of a surface layer formed by dispersing a hard material in a soft metal matrix is improved. A sliding member includes a base material layer and a surface layer, the surface layer includes a metal matrix and a hard material harder than the matrix and dispersed in the matrix, the hard material has a gradient in hardness, and the gradient in hardness gradually decreases from an inner side to a surface of the hard material.Type: GrantFiled: March 9, 2021Date of Patent: June 4, 2024Assignee: DAIDO METAL COMPANY LTD.Inventors: Soushi Imaoka, Manae Mori, Yuma Haneda
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Patent number: 11835084Abstract: A half thrust bearing for a crankshaft of an internal combustion engine is formed of a back metal layer and a bearing alloy layer to have a slide surface and two thrust reliefs. Each thrust relieve includes a first region, where the back metal layer is exposed, on a circumferential end surface side, and a second region and a third region, where the bearing alloy layer is exposed while the slide surface includes a fourth region. A circumferential end region consists of the first and second regions. The bearing alloy layer includes a uniform thickness portion, and a decreased thickness portion adjacent to an inner-diameter-side end surface in a cross-section of the second region and includes a uniform thickness portion and an increased thickness portion adjacent to the inner-diameter-side surface in cross-sections of the third and fourth regions.Type: GrantFiled: March 16, 2022Date of Patent: December 5, 2023Assignee: DAIDO METAL COMPANY LTD.Inventor: Tomohiro Yamada
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Patent number: 11786969Abstract: Provided is a method for producing a sliding member formed by impregnating a porous base member made of a bronze-based alloy with a resin material, the sliding member including a sliding surface where both the porous base member and the resin material are exposed, the method including: a step of preparing a back metal layer; a porous base member formation step of forming the porous base member by depositing particles of the bronze-based alloy on a surface of the back metal layer and sintering the particles; an impregnation step of impregnating the porous base member with the resin material; a deformation step of deforming an end edge of the back metal layer in a direction away from the sliding surface; and a cutting step of cutting the porous base member impregnated with the resin material to form the sliding surface.Type: GrantFiled: April 1, 2022Date of Patent: October 17, 2023Assignee: DAIDO METAL COMPANY LTD.Inventors: Ayako Yamamoto, Yoshifumi Ito, Norihito Watanabe, Hirotaka Inoue, Akihiro Matsuoka
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Patent number: 11761475Abstract: Provided is a half bearing constituting a sliding bearing for a shaft member of an internal combustion engine that is unlikely to cause seizure in a sliding surface even if deflection or whirling of the shaft member occurs during an operation of the internal combustion engine.Type: GrantFiled: January 28, 2022Date of Patent: September 19, 2023Assignee: DAIDO METAL COMPANY LTD.Inventors: Daiki Iida, Yasushi Saito
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Patent number: 11761487Abstract: A sliding member for a thrust bearing is provided. A sliding layer includes fibrous particles dispersed in a synthetic resin, and has a sliding surface side region and an interface side region. The particles have an average particle size Dsur, first and Dsur, second respectively in first and second cross-sections in the sliding surface side region, and Dint, first and Dint, second respectively in first and second cross-sections in the interface side region. Dsur, first and Dint, second are 5-30 ?m, and Dsur, second and Dint, first are 5 to 20% of respectively Dsur, first and Dint, second. A dispersion index of the particles having the major axis length of 20 ?m or longer is 5 or more, both in the sliding surface side region in view of the first cross-section and in the interface side region in view of the second cross-section.Type: GrantFiled: March 24, 2020Date of Patent: September 19, 2023Assignee: DAIDO METAL COMPANY LTD.Inventor: Takayoshi Yamauchi
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Patent number: 11739789Abstract: Provided is a half bearing constituting a sliding bearing that is unlikely to cause damage during an operation of an internal combustion engine. The half bearing includes at least one protrusion, and the protrusion projects outward in a radial direction from an outer circumferential surface. A recessed portion that is recessed inward in the radial direction from the outer circumferential surface is formed over the entire inner-circumferential length between the protrusion and a circumferential-direction end surface of the half bearing. Two radial-direction grooves are formed in the circumferential-direction end surface of the half bearing relative to the protrusion, and each of the radial-direction grooves is adjacent to each of recessed portion side surfaces. The radial-direction grooves extend in the radial direction along the recessed portion side surfaces and are separated from the recessed portion at a midpoint of the extension.Type: GrantFiled: August 8, 2022Date of Patent: August 29, 2023Assignee: DAIDO METAL COMPANY LTD.Inventors: Keisuke Shinoda, Tomohiro Yamada, Satoshi Kamiya
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Patent number: 11703087Abstract: Disclosed herein is a sliding member having an alloy overlay layer that comes into sliding contact with a counterpart member thereof and has improved fatigue resistance. The sliding member comprises a base material layer and an alloy overlay layer formed on the base material layer, in which the alloy overlay layer has a soft metal phase made of tin and precipitated in a metallic matrix phase made of aluminum, and when an average aspect ratio of the soft metal phase is defined as A, and its standard deviation is defined as A?, A+A? is 3.0 or less. In this case, the soft metal phase has a shape close to a sphere without elongating in a certain direction.Type: GrantFiled: December 25, 2018Date of Patent: July 18, 2023Assignee: DAIDO METAL COMPANY LTD.Inventors: Tomoyasu Shiroya, Hiroki Kobayakawa
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Patent number: 11680603Abstract: Proposed is a novel coupling mechanism capable of applying a preload to a ball portion and a socket portion which constitute a coupling mechanism of a titling pad bearing, without using a spring element.Type: GrantFiled: July 19, 2021Date of Patent: June 20, 2023Assignee: DAIDO METAL COMPANY LTD.Inventor: Toshiro Matsumoto
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Patent number: 11649802Abstract: A sliding member including, a support layer and a sliding layer provided on a side of one end surface of the support layer configured to slide on a mating member, the sliding layer having a hardness set higher toward an outer side than at a center in an axial direction.Type: GrantFiled: March 9, 2022Date of Patent: May 16, 2023Assignee: DAIDO METAL COMPANY LTD.Inventor: Junpei Hosokawa
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Patent number: 11629755Abstract: A sliding member includes a resin overlay layer on a sliding surface side coming into sliding contact with a mating member. The resin overlay layer has a surface roughness parameter Rk satisfying 0.4?Rk?1.2, and a surface area ratio S=S2/S1 calculated when an area of an arbitrary measurement field of view is designated by S1 and a surface area of the measurement field of view is designated by S2 satisfies 2.5?S?4.5.Type: GrantFiled: February 18, 2021Date of Patent: April 18, 2023Assignee: DAIDO METAL COMPANY LTD.Inventors: Shigeru Inami, Erina Yasuda, Kenji Nimura
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Patent number: 11619256Abstract: A half thrust bearing for a crankshaft of an internal combustion engine is formed of a back metal layer and a bearing alloy layer to have a slide surface and two thrust reliefs. Each thrust relieve includes a first region, where the back metal layer is exposed, on a circumferential end surface side, and a second region, where the bearing alloy layer is exposed, on the slide surface side while the slide surface includes two third regions adjacent to the second region, and a fourth region between the two third regions. A circumferential end region consists of the first, second and third regions. In the second region and the third regions, the bearing alloy layer includes a uniform thickness portion at a radial center, and a decreased thickness portion adjacent to an inner-diameter-side end surface.Type: GrantFiled: March 16, 2022Date of Patent: April 4, 2023Assignee: DAIDO METAL COMPANY LTD.Inventor: Tomohiro Yamada
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Patent number: 11614122Abstract: A sliding member includes an overlay layer made of a resin on a side of a sliding surface of a bearing alloy layer. When a valley void volume Vvv (?m3/?m2) in the sliding surface of the overlay layer is defined as Vv1, Vv1 is in a range of 0.015?Vv1?0.200.Type: GrantFiled: October 13, 2021Date of Patent: March 28, 2023Assignee: DAIDO METAL COMPANY LTDInventors: Na Li, Erina Yasuda